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Manufacturing USA® - a Primer for NSF Grantees December 13, 2017 Dr Manufacturing USA® - A Primer for NSF Grantees December 13, 2017 Dr. Robert Rudnitsky Associate Director for Policy Advanced Manufacturing National Program Office An interagency team building partnerships with U.S. Industry and Academia Agenda • How We Got Here – Background • What We’re About – The Institutes and the Network • How We’re Doing – Program Results • How NSF Grantees Can Work with the Manufacturing USA institutes Challenge: US Loss of Leadership In Advanced Products U.S. Trade Balance for Advanced Technology Products + 40 + 20 US Trade Balance 0 Advanced Technology Products -20 ($ Billion) -40 -60 -80 -100 US Manufacturing Jobs Since 1965 20 18 16 Manufacturing Employment (Millions) 14 12 10 1965 1970 1975 1980 1985 1990 1995 2000 2005 2010 2015 Source: US Department of Labor, Bureau of Labor Statistics https://data.bls.gov/timeseries/CES3000000001 PCAST: The Independent Basis of MfgUSA President’s Council of Advisors on Science and Technology PCAST 2014 Recommends strong, collaborative PCAST 2012 network of Manufacturing PCAST 2011 Recommends Manufacturing Innovation Institutes Recommends Advanced Innovation Institutes to address Manufacturing Initiative as national key market failure innovation policy 5 12/13/2017 Pilot Institute Launched in 2012 America Makes — National Additive Manufacturing Innovation Institute Youngstown, Ohio 2012 2013 2014 2015 2016 6 America Makes Additive Manufacturing/3D Printing – Youngstown, OH Est. August 2012; Hub location: Youngstown, OH Lead: National Center for Defense Manufacturing and Machining (NCDMM) Regional location: “TechBelt” Cleveland to Pittsburgh Corridor Mission: Accelerate additive manufacturing innovation and widespread adoption by bridging the gap between basic research and technology development/deployment. • 53 companies, 36 universities & labs, 26 other organizations • $50M federal investment and 1:1 cost share pledged to support development and management of the institute plus applied research projects over 5 years • 22 research projects underway with $13.5M federal funds plus $15M private funds so far • Industry entrusted 14 machines to the institute • Strong tech transition, workforce education & STEM focus Three More in 2014 PowerAmerica — Next Generation Power Electronics National Manufacturing Innovation Institute Raleigh, North Carolina DMDII — Digital Manufacturing and Design Innovation Institute Chicago, Illinois America Makes — LIFT — Lightweight National Additive Innovations for Tomorrow Manufacturing Detroit, Michigan Innovation Institute Youngstown, Ohio 2012 2013 2014 2015 2016 8 LIFT Lightweight and Modern Metals – Detroit, MI Est. February 2014 Lead: ALMMII (American Lightweight Materials Manufacturing Innovation Institute) Hub location: Detroit Metro, Michigan Regional location: I-75 Corridor Current number of members: 78 Federal Funding: $70M Mission: Provide the National focus on expanding US competitiveness and innovation in lightweight metals manufacturing, and facilitating the transition of these capabilities and new technologies to the industrial base for full-scale application. Positioned to expand the US Industrial base for new products and technologies for commercial and USG demands that utilize new, lightweight high- performing metals DMDII Digital Manufacturing & Design Innovation Chicago, IL FABRICATE FABRICATE PRODUCT LIFECYCLE AFTER- FABRICATE QUALIFY SALES END OF SELL & SERVICE LIFE DESIGN ASSEMBLE Est.: February 2014 DELIVER REUSE RECYCLE Lead: UI LABS DATA Hub location: Chicago, IL 110010 11010010010001111011010101111010 10101101101000010100100100011110111110101011110111110100110 INFORMATION Current number of members: 201 010101001101010101101101010100100100101001001000111101010101111011111010111110011101 10110110101010101000001101010101101101010100101001001011110101001000111101010111101111101011111011111011001110 000100101010111101010100100100011110110100010010001101010101101101010100010101011011010110100111101111101011111011111010111110110001011 DECISIONS Federal Funding: $70M 101111011010011110111011010101010110010110100100011010101011011010101001001000111101010010100100100011110101111111101111101011111011111010111110111110101101011001 Cost Share (UI Labs): $106M VALUE DATA ACROSS THE PRODUCT LIFECYCLE Mission: Digitize American Manufacturing COMPETITIVENESS PERFORMANCE IMPROVEMENTS: • Lower design costs through better collaboration with suppliers • Lower manufacturing cost and capital requirements from better optimization of end-to-end product lifecycle • Reduced time to market due to more rapid iteration • Next-gen innovations first: digital design, digital factories, digital supply chains • New and legacy products 10 Power America Next Generation Power Electronics – Raleigh, NC • Advantages Operate at Higher Temperatures Block Higher Voltages Switch Faster with less losses Smaller Passive components Potentially More Reliable Substantial System-Level Benefits Mission: Develop advanced manufacturing processes that will enable large- scale production of wide bandgap semiconductors, which allow power electronics components to be smaller, faster and more efficient than silicon. Goal: Achieve cost parity with Silicon in 5 years Lead: North Carolina State University • 17 Industry Partners Hub Location: Raleigh, NC • 5 Universities $70M public investment, $70M match • 3 Labs and Other Organizations Manufacturing USA® is Broadly Bi-Partisan Revitalize American Manufacturing and Innovation Act of 2014 (RAMI) December 16, 2014 118 bipartisan congressional co-sponsors Network coordination & support provided by NIST All Institutes (incl. DOE and DOD) become part of the Network 18 Co- 100 Co- Annual Reports & Triennial Strategic Plans submitted to Sponsors Sponsors 10 Democrats 51 Democrats Congress (DOC) 7 Republicans 49 Republicans 1 Indepedent Open topic competitions held by NIST Role of Manufacturing Extension Partnership 12 Agenda • How We Got Here – Background • What We’re About – Program Design – Vision, Mission, and Goals – The Institutes and the Network • How We’re Doing – 2016 Program Results • What’s Next – Building on External Assessments Manufacturing USA Strategic Goals https://www.manufacturingusa.com/resources/national-network-manufacturing-innovation-nnmi-program-strategic-plan 14 The Institute Design Creating the space for Industry & Academia to collaborate White House Report Framework Design January 2013 15 12/13/2017 Four as of 2014 PowerAmerica — Next Generation Power Electronics National Manufacturing Innovation Institute Raleigh, North Carolina DMDII — Digital Manufacturing and Design Innovation Institute Chicago, Illinois America Makes — LIFT — Lightweight National Additive Innovations for Tomorrow Manufacturing Detroit, Michigan Innovation Institute Youngstown, Ohio 2012 2013 2014 2015 2016 16 12/13/2017 Three More in 2015 PowerAmerica — Next Generation NextFlex — Power Electronics National America’s Flexible Manufacturing Innovation Institute Hybrid Electronics Raleigh, North Carolina Manufacturing Innovation Institute San Jose, California DMDII — Digital Manufacturing AIM Photonics — American and Design Innovation Institute Institute for Manufacturing Chicago, Illinois Integrated Photonics Albany / Rochester, New York America Makes — LIFT — Lightweight IACMI — Institute for National Additive Innovations for Tomorrow Advanced Composites Manufacturing Detroit, Michigan Manufacturing Innovation Innovation Institute Knoxville, Tennessee Youngstown, Ohio 2012 2013 2014 2015 2016 17 IACMI Advanced Composites Manufacturing – Knoxville, TN Objective Develop and demonstrate innovative technologies that will, within 10 years, make advanced fiber-reinforced polymer • $70M Federal investment and more than composites at… $180 Non-Federal investment over five years 50% Lower • 57 Companies, 15 Universities and Labs, Cost 14 Other Entities, and 36 Consortia Members Using 75% Less Energy And reuse or recycle >95% of the material AIM Photonics American Institute for Manufacturing Integrated Photonics – Rochester, NY Est: July 2015 Lead: RF SUNY Hub location: Albany and Rochester, NY Federal Funding: $110 M Industry Cost Share: $503 M Objective Develop and demonstrate innovative manufacturing technologies for: • Ultra high-speed transmission of signals for the internet and telecommunications • New high-performance information-processing systems and computing • Sensors and imaging enabling dramatic medical advances in diagnostics, treatment, and gene Reprinted with permission from Intel Corp sequencing All these developments will This Institute will focus on developing an end- require cross-cutting to-end photonics ‘ecosystem’ in the U.S., including domestic foundry access, integrated disciplines of design, design tools, automated packaging, assembly manufacturing, packaging, and test, and workforce development. reliability and testing. NextFlex Flexible Hybrid Electronics Manufacturing Innovation Institute San Jose, CA Est: August 2015 Lead: FlexTech Alliance Hub location: San Jose, CA Federal Funding: $75 M Industry Cost Share: $96 M Flexible Hybrid Electronics: Highly tailorable devices on flexible, stretchable substrates that combine thinned CMOS components with components that are added via “printing” processes. This technology is identified as flexible-hybrid due to integration of flexible components such as circuits, Comm communications, sensors, and power with more Power sophisticated Silicon based processors. Logic Sense A, B… Commercial DOD Applications Wearable Warfighter information Technologies devices
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