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DoD Manufacturing USA Institutes

Small Business Briefings

Ms. Tracy Frost

Director, DoD Manufacturing Technology OUSD(R&E) Office of the Deputy Director for Strategic Technology Protection and Exploitation

DISTRIBUTION F: Further dissemination only as directed by ODASD(MIBP) Manufacturing Technology Office (26 April 2018) or higher DoD authority.

DoD ManTech Program

MISSION:

Anticipate and close gaps in manufacturing capabilities for affordable, timely, and low-risk development, production, and sustainment of defense systems.

ManTech carries out its mission through programs in the Military Departments, participating Defense Agencies, and OSD

DoD Manufacturing USA Institutes are executed out of OSD with support from the Services.
Many additional DoD and other Federal agencies participate.

Distribution A: Cleared for Public Release

DoD Institutes Design Tenets

Industry driven, public-private partnerships

Investments in

applied research and industrially- relevant

Required focus on

education and workforce
Regional hubs of

manufacturing excellence with

National Impact

manufacturing technologies development needs

(cost-matched)

Tenets meet key DoD ManTech requirements

DISTRIBUTION A. Cleared for Public Release

5

DoD Manufacturing USA Institutes

America Makes: The National Additive Manufacturing Innovation Institute

Est. AUG 2012 (Youngstown, OH)

• DoD MIIs part of Manufacturing USA: whole-of-government effort, in partnership with industry & academia

Digital Manufacturing and Design Innovation Institute (DMDII)

Est. FEB 2014 (Chicago, IL)

• Strategically aligning resources to address targeted technology spaces

LIFT - Lightweight Innovations For Tomorrow

Est. FEB 2014 (Detroit, MI)

• Creating ‘industrial commons’ for manufacturing R&D, workforce education and development

AIM Photonics (photonic integrated circuits)

Est. JUL 2015 (Albany, NY)

• Catalyzing defense and broader industrial
‘innovation ecosystems’ across the nation

NextFlex (flexible hybrid electronics)

Est. AUG 2015 (San Jose, CA)

• Accelerating trust in supply chain development with diversified risks

Advanced Functional Fabrics of America (AFFOA) – (revolutionary fibers and textiles)

Est. APR 2016 (Cambridge, MA)

Advanced Regenerative Manufacturing Institute (ARMI) (advanced tissue biofabrication)

Est. DEC 2016 (Manchester, NH)

Advanced Robotics for Manufacturing (ARM)

Est. JAN 2017 (Pittsburgh, PA)

AIM Photonics Institute in Rochester, NY

DISTRIBUTION A: Cleared for Public Release

Manufacturing USA Network

Since Launching in 2012:
• $1B+ Federal; $2B+ non-Federal • 1,600+ companies, universities, and non-profits involved

Advanced Fibers and Textiles

Cambridge, MA

Integrated Photonics

Albany, NY

Regenerative Manufacturing

Manchester, NH

Digital Manufacturing
& Design
Sustainable Manufacturing

Rochester, NY
Chicago, IL

• 44 states represented

Process
Intensification

New York, NY

Flexible Hybrid Electronics

San Jose, CA

Bio-pharmaceutical Manufacturing

Newark, DE

Smart Sensors

Los Angeles, CA

Lightweight
Metals

Detroit, MI

Wide Bandgap Semiconductors

Raleigh, NC

Advanced Robotics

Pittsburgh, PA

Additive
Manufacturing

Youngstown, OH

Advanced Composites

Knoxville, TN

*States in gray have participant members in

Manufacturing USA Institutes

DISTRIBUTION A: Cleared for Public Release

DoD Institutes Introduction

DoD Institutes Design Tenets

 Industry driven, public-private partnerships  Regional hubs of manufacturing excellence  Investments in applied research and industrially-relevant manufacturing technologies

 Required focus on education and workforce development needs

Tenets meet key DoD ManTech requirements and are aligned with Manufacturing USA

Technology Project Success Stores

Developing a Robust Distortion Prediction and Compensation Software Tool for Additive
Replacement Parts
Completed Airworthiness

First U.S. Multi-Project
Wafer Capability in Integrated Photonics
World First Fully Flexible

Arduino Microsystem
Thin Wall Ductile Iron
Castings

DISTRIBUTION A: Cleared for Public Release

DOD Application Success Stories

Printed Casting Molds
Improve Aircraft Readiness
Flexible Write of Array Antenna and FSS on UAV Surface
LiFi

LOOks
Light-Weighting to Reduce
Fatal Rollovers
Reducing Orthotic Out-Patient
Visits from 3 to 1

DISTRIBUTION A: Cleared for Public Release

Education & Workforce
Development Activities Flourish

• Highly Effective Manufacturing USA Education
& Workforce Development Working Group

• 2018 Science + Innovation Awards

– Manufacturing Innovation Awards – Go STEAM USA Talent Search

• DoD Institute Initiatives

– LIFT’s Operation Next – NextFlex’s Flex Factor – America Make’s ACADEMI Program

Distribution A: Cleared for Public Release

Manufacturing Facilities and Capabilities

First Complete Flexible
Hybrid Electronics Pilot Line
$50M Lightweight Metals
Manufacturing Center

AIM Foundry & Test, Assembly and Packaging Facility

Defense Fabric Discovery
Center at Lincoln Labs
Future Factory Pilot

Manufacturing USA Success

Summary
 Helping to bridge the gap between basic research and product development/fielding

 Providing DoD with access to key, domestic enabling technologies  Advancing manufacturing innovation for specific, focused technology areas  Ensuring a strong ecosystem of companies and organizations  Maintaining close manufacturing partnering relationships  Providing shared assets among MII member organizations; key benefit for small and medium enterprises

 Creating an environment to develop the skills and educate/train the workforce

Collaborate ~ Innovate

Manufacturing USA Engagement

Opportunities

 Project Funding  Vast Networks  Workforce Readiness  Technology Transition

DoD’s Manufacturing USA Institutes spur innovation, performance, and competitiveness for businesses across the U.S. industrial base.

Manufacturing USA Engagement

Membership Value for Small Businesses

Each institute offers exclusive membership benefits including:

• Participation in project reviews • Access to institute technical information and reports • Access to education and workforce development programs • Access to a Technical Help Desk • Invitations to institute networking events • Access to “Member’s Only” website and shared space • Access to manufacturing equipment

DoD Manufacturing USA Institutes

“Quick Start” Engagement Guides

DEPARTMENT OF DEFENSE
MANUFACTURING USA INSTITUTES

Quick Start Engagement Guide for State & Local Governments

Build your innovation infrastructure!

Four tailored “quick-start” guides, each focused on a major user or stakeholder group:

DEPARTMENT OF DEFENSE

MAKING THE U.S. MORE COMPETITIVE

The Department of Defense (DoD) Manufacturing USA in llecti

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pres nearly 1,000 organizations including defense and commercial manufacturers of all sizes, start-ups, universities, community colleges, and state or local economic developers in active partnership with the U.S. Federal Government. Since 2012, the DoD has established eight

Quick Start Engagement Guide for Academic Institutions

Manufacturing USA institutes, combining $600 million in federal investment with $1.2 billion

in matching funds from industry, academia and state govSerhnamrepnetsntothfoermfocceuntserosfofyeoxucerllfeuncneded research!

promoting U.S. competitiveness.

Each institute is its own public-private partnership and innovation ecosystem providing highDEPARTMENT OF DEFENSE

value access to world class pilot manufaMctuAriKngINfacGilitTieHs thEatUco.Sm.pMlemOenRt EmeCmObeMr cPapEaTbilIiTtieIsV, E

yielding a robust and sustainable domestic ‘industrial commons’ in a promising technology

The Department of Defense (DoD) Manufacturing USA insMtituAtesNcoUlleFctAiveClyTreUprResIeNnt G USA INSTITUTES

area. Also critical to U.S. competitiveness is the availability of a well-trained, qualified

nearly 1,000 organizations including defense and commercial manufacturers of all sizes,

workforce with manufacturing skills matched to the nation’s current and emerging

start-ups, universities, community colleges, and state or local economic developers in active

production needs. Each institute has developed a set of education and workforce

partnership with the U.S. Federal Government. Manufacturing USA institutes, combining $600 million in federal investment with $1.2 billion

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development activities that can be leveraged by all participants.

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Strengthen your bottom line!

INNOVATION CLUSTERS BRING LASTING ECONOMIC

promoting U.S. competitiveness.

DEVELOPMENT

Each institute is its own public-private partnership and innovation ecosystem providing high

DEPARTMENT OF DEFENSE

MAKING THE U.S. MORE COMPETITIVE

value access to world class pilot manufacturing facilities that complement member capabilities,

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    DoD Manufacturing USA Institutes Beyond Phase II Conference 17 August 2017 Ms. Tracy Frost Director, Manufacturing Institutes Acting Director, Manufacturing Technology Office of the Deputy Assistant Secretary of Defense for Manufacturing and Industrial Base Policy, ODASD(MIBP) DISTRIBUTION F: Further dissemination only as directed by ODASD(MIBP) Manufacturing Technology Office (15 June 2017) or higher DoD authority. DoD Institutes Introduction Overview WHY The U.S. is not doing well in the Global Economy, and needs a reinvigorated Manufacturing Sector that includes a strong Defense Industrial Base. HOW Transform manufacturing in the U.S. through innovative, coordinated: • Technology Development • Technology Transition and Dissemination • Workforce & Educational Outreach WHAT Increase the yield of innovative products and increased domestic manufacturing competitiveness. Collaborate ~ Innovate DoD Institutes Introduction DoD Institutes Design Tenets Industry driven, public-private partnerships Regional hubs of manufacturing excellence Investments in applied research and industrially-relevant manufacturing technologies Required focus on education and workforce development needs Tenets meet key DoD ManTech requirements and are aligned with Manufacturing USA DoD Institutes Introduction Current DoD Institutes America Makes: The National Additive Manufacturing • DoD MIIs part of Manufacturing USA: Innovation Institute whole-of-government effort, in partnership Est. AUG 2012 (Youngstown, OH) with industry & academia Digital Manufacturing
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  • Manufacturing USA Overview Brochure

    Manufacturing USA Overview Brochure

    The National Network for Manufacturing Innovation An interagency team building partnerships with U.S. industry and academia Manufacturing USA addresses national needs President’s Council of Advisors on Science and Technology Market Failure in Pre-Competitive Applied Manufacturing R&D Manufacturing USA is broadly bi-partisan Revitalize American Manufacturing & Innovation (RAMI) Act of 2014 Rep. Tom Reed Rep. Joe Kennedy Sen. Sherrod Brown Sen. Roy Blunt R NY-23 D MA-4 D Ohio R Missouri 100 Cosponsors (51D, 49R) 18 Cosponsors (10D, 7R, 1I) Enacted into law: December 16, 2014 Manufacturing USA — The National Network for Manufacturing Innovation Manufacturing Institute Framework Applied Research + Education/Workforce Skills = Development of Future “Manufacturing Hubs” • Federal funding is the catalyst to bring stakeholders into shared space to de-risk innovation. • Focus is on industry-relevant problems impacting commercial production, MRL 4-7. • Institutes must be self-sustaining after federal startup investment ends. • Workforce training and development is an essential component in institute focus. Ø Federal startup investment: $70M -$120M per institute over 5 years Ø Institute Consortium owners must have minimum 1:1 co-investment Framework Design January 2013 Progress to Date • As of today, 14 institutes launched - $1B federal investment matched by over $2B non-federal - over 1,300 members, including § Two-thirds of Fortune 50 U.S. manufacturers § 8 out of the 10 top-ranked research and engineering universities - over 240 major technology development projects Manufacturing USA — The National Network for Manufacturing Innovation Vision: U.S. global leadership in advanced manufacturing Mission: Connecting people, ideas, and technology to solve industry-relevant advanced manufacturing challenges, thereby enhancing industrial competitiveness and economic growth, and strengthening our national security.