… and Where Will the Hydrogen Come From?
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… and where will the hydrogen come from? Pittsburgh Coal Conference Sandton, 12th September 2007 Chris Higman, Syngas Consultants Ltd. SYNGAS CONSULTANTS LTD “Water is the coal of the future” “Water is the coal of the future. Tomorrow’s energy will be water that has been split by an electric current. The elements, hydrogen and oxygen, thus recovered from the water will provide the the earth’s energy supply for an unforeseeable time to come.” Jules Verne, “The Island of Secrets”, 1874 SYNGAS CONSULTANTS LTD 2 $1.2 Billion Hydrogen Fuel Initiative “A simple chemical reaction between hydrogen and oxygen generates energy, which can be used to power a car producing only water, not exhaust fumes. With a new national commitment, our scientists and engineers will overcome obstacles to taking these cars from laboratory to showroom so that the first car driven by a child born today could be powered by hydrogen, and pollution-free. Join me in this important innovation to make our air significantly cleaner, and our country much less dependent on foreign sources of energy." President Bush, State of the Union Address, January 28, 2003 SYNGAS CONSULTANTS LTD http://www1.eere.energy.gov/hydrogenandfuelcells/presidents_initiative.htm3 l Auto Advertisement (I) The most promising energy source of the future is one that is endless in supply. Oil and natural gas are gradually being exhausted and the combustion of fossil fuels is detrimental to the environment. Hydrogen fuel, on the other hand, is available wherever there is water. It is renewable and is virtually emission-free. The only byproduct of combustion is liquid H2O. SYNGAS CONSULTANTS LTD http://www.bmwzentrum.com/exhibits/hydrogen_car_interactive/flash.asp4 Auto Advertisement (II) Using regenerative electricity, such as hydro, wind or solar power, water can be broken down into its component parts of hydrogen and oxygen by means of electrolysis. The hydrogen can then be stored and transported to filling stations. Electrolysis can be done wherever there is water, and because the process can be powered by inexhaustible energy sources, the production of hydrogen fuel is quite harmless to the environment. SYNGAS CONSULTANTS LTD http://www.bmwzentrum.com/exhibits/hydrogen_car_interactive/flash.asp5 BMW 750 hl SYNGAS CONSULTANTS LTD Source: BMW6 AG Overview • Background • Basics of hydrogen manufacture • How much hydrogen do we need? • What does it take to make it? • Role of coal in hydrogen manufacture • Concluding remarks SYNGAS CONSULTANTS LTD 7 The Hydrogen Cycle Distribution and filling Usage and hydrogen technology Hydrogen production from unlimited regenerative sources SYNGAS CONSULTANTS LTD Source: VDI, Technik in Hessen8 What Does the Hydrogen Economy Promise? SYNGAS CONSULTANTS LTD 9 Greenhouse Gas Emitters •CO2 Emissions from – Heating – Transport • Road • Rail •Air •Sea – Power SYNGAS CONSULTANTS LTD 10 CO2-Emissions Transport 25% Heat 42% Electricity 33% SYNGAS CONSULTANTS LTD 11 Why Hydrogen? • Generally – at the end user –No CO or SOx emissions – No unburnt hydrocarbon emissions – No soot particle emissions –No CO2 emissions • And with fuel cells –No NOx emissions – Increased efficiency at the end user SYNGAS CONSULTANTS LTD 12 ... and where does the hydrogen come from? 6 • From the oceans 1,3 x 10 km² H2O 17 or 1,4 x 10 t H2 • From natural gas CH4 • With the help of – Electric power (but produced from what?) – Oil and coal – Biomass SYNGAS CONSULTANTS LTD 13 Reserves of Fossil Fuels Reserves Production R/P • Nat. Gas 180x1012 m³ 2763x109 m³/a 65 a • Oil 163x109 t 3895x106 t/a 42 a • Coal 909x109 t 4555x106 toe/a 155 a SYNGAS CONSULTANTS LTD Source: BP,200614 Chemistry of Hydrogen Production MJ/kmol MJ/kmol H2 • From water 2 H2O ⇒ 2 H2 + O2 +484,00 +242,00 • From natural gas (and water) CH4+ H2O ⇒ 3H2 + CO +206,28 CO + H2O ⇒ H2 + CO2 - 41,16 CH4 + 2 H2O ⇒ 4 H2 + CO2 +165,12 + 41,28 SYNGAS CONSULTANTS LTD 15 Chemistry of Hydrogen Production • With coal MJ/kmol MJ/kmol H2 C + H2O ⇒ H2 + CO +131,38 CO + H2O ⇒ H2 + CO2 - 41,16 C + 2 H2O ⇒ 2 H2 + CO2 + 90,22 + 45,11 • From water with energy from coal 2H2O ⇒ 2H2 + O2 +484,00 +242,00 C + O2 ⇒ CO2 -393,78 C + 2 H2O ⇒ 2 H2 + CO2 + 90,22 + 45,11 SYNGAS CONSULTANTS LTD 16 Electrolysis Process water Hydrogen C.W. Dryer ~ Cell Filter Deoxo Oxygen Rectifier KOH SYNGAS CONSULTANTS LTD 17 Key figures: Electrolysis • 4.2 - 5 kWh per Nm³ H2 • 2.6 kg CO2 per Nm³ H2 •1.3 Nm³CH4 per Nm³ H2 (equivalent) SYNGAS CONSULTANTS LTD Source: Stoll & von Linde, HP Dec18 2000 Steam Reforming of Natural Gas SYNGAS CONSULTANTS LTD Source:19 Lurgi Steam Reforming of Natural Gas Steam Waste Heat Desulfurizer Reformer Boiler Fuel gas HP Steam MP HP Steam Steam Combustion air Process steam Natural gas BFW Syngas SYNGAS CONSULTANTS LTD Key figures: Steam Reformer • 0.46 Nm³ CH4 per Nm³ H2 (gross) • 0.40 Nm³ CH4 per Nm³ H2 (net) • 0.8 kg CO2 / Nm³ H2 SYNGAS CONSULTANTS LTD Source: Stoll & von Linde, HP Dec21 2000 Hydrogen with Coal SYNGAS CONSULTANTS LTD Source:22 UOP Hydrogen with Coal SYNGAS CONSULTANTS LTD Source:23 UOP CO2 Capture and Sequestration • Over 30 Mio. t/a CO2 in Enhanced Oil Recovery in USA • 30 years experience • 4000 MW power generation equivalent (coal basis) • 1.8 Mio. t/a from Dakota coal gasifiers now used in Weyburn EOR Project SYNGAS CONSULTANTS LTD Quellen: Simbeck24 2001, Dittus, 2001 How much hydrogen do we need? • World crude oil production 3895 Mio. t/a • of which 50% for transport fuels – (Gasoline, Kerosene and Diesel) • Assume: replace half with hydrogen – 41 x 109 GJ/a 9 – 3793 x 10 Nm³ H2/a or 6 433 x 10 Nm³ H2/h 6 –CO2 emissions: 3200 x 10 t/a SYNGAS CONSULTANTS LTD Source: BP,25 2006 World Hydrogen Market • World production 400 x 109 Nm³/a including ammonia und methanol • of which 96% from fossil fuel sources • 4% from electrolysis of water • Largest single steam reformer plants – 200 000 Nm³/h H2 as hydrogen plant – 800 000 Nm³/h H2+CO as Syngas for FT (3 trains at Mossel Bay) • Increase H2 Production by a factor of 9 SYNGAS CONSULTANTS LTD Source: Simbeck, 262004 Power Requirement for Electrolysis 9 • 3800 x 10 m³/a H2 requires 1950 GW • World power capacity 3871 GW • World power production 1895 GWh/h (16 599 090 GWh/a) • 20% Hydro, 10% Nuclear, 2% renewables • Power production must be doubled 6 •CO2 emissions: 9880 x 10 t/a SYNGAS CONSULTANTS LTD Source: EIA, 2007, 200527 data Natural Gas for Steam Reforming 9 • Requirement for 3800 x 10 Nm³/a H2 9 – 1748 x 10 Nm³/a natural gas (as CH4) • World production – 2763 x 109 Nm³/a natural gas • Increase natural gas production by 60% 6 •CO2 emissions: 3040 x 10 t/a SYNGAS CONSULTANTS LTD Source: BP, 200628 Water Requirement for Electrolysis 9 • for 3800 x 10 Nm³/a H2 3,05 x 109 t/a demineralised water (Stoichiometric requirement) • Is this also a problem? – Globally? – Locally? SYNGAS CONSULTANTS LTD 29 Water Desalination • World capacity (1997) 8,3 x 109 m³/a • of which in Persian Gulf 3,65 x 109 m³/a 9 • Corresponding to 1,29 x 10 Nm³H2/h • Energy requirement 1,8 kWh/m³ (MED) 5 kWh/m³ (SWRO) 0.005 kWh/Nm³ H2 SYNGAS CONSULTANTS LTD Source: Azoury, Journal of Power and Energy,30 2001 Wind Energy SYNGAS CONSULTANTS LTD Source: World Wind Energy Association,31 2007 Solar Energy Generation System Solar power (SEGS) in California Three plants with 354 MWp capacity. 800 GWh/a = 90 MW ave. SEGS 3-7 Kramer Junction, Ca. 165 MWp 7 km² Source: Azoury, Journal of Power and Energy, 2001 SYNGAS CONSULTANTS LTD 32DLR Solar Power Generation 20MWp in Beneixama, Spain Completed August 2007 €120 million 40MWp in Brandis, Germany Under construction €130million 110 ha (275 acres) SYNGAS CONSULTANTS LTD Source: City Solar GmbH, Juwi Solar GmbH, 200733 Power demand in developing countries • India 100 GW by 2012 (=1x Germany) • China 80 GW/a new build under way Primarily from coal! SYNGAS CONSULTANTS LTD 34 Other aspects of the H2 economy •Storage – in distribution network – In the vehicle • Distribution • Safety SYNGAS CONSULTANTS LTD 35 Hydrogen at work SYNGAS CONSULTANTS LTD Source: Weston, London Buses,200436 Conclusions • The hydrogen economy can make a genuine contribution to the improvement of urban microclimates. • Hydrogen production without CO2 emissions is the weakest link in the chain. • The portrayal of the hydrogen economy as the solution of the CO2 problem is exaggerated. •CO2 capture and sequestration can make a useful contribution. SYNGAS CONSULTANTS LTD 37 … and where will the hydrogen come from? Thank you SYNGAS CONSULTANTS LTD 38.