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91000 Inner Chamfering Tools

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91000 Inner Chamfering Tools Inner Chamfering Tools 91000 for drill attachment Technical Notes Consists of four main elements; 1. Body and drill attachment spindle. 2. Pilot cone - unique to the desired chamfer, provides full support during cutting and ensures concentric chamfer. 3. Blades - 1 x HSS blade at 14° cutting angle supplied. 4. Blade adjustment lock nut. Tips Achieve high quality concentric chamfering quickly and easily, without risk of damage/cutting into workpiece. Recommended cutting speed; 10 to Chamfer dia. Inc. chamfer Order No. Attachment spindle d d l 20 m/min. For hand drill chamfering 1 2 1 min. - max. angle tool we recommend a cutting speed 91000.W1860- 2-17 60° 10Ø 18 26 64 of 3 - 40 rpm. 1 Available with attachment spindles 91000.W1890- 2-17 90° 10Ø 18 26 55 to suit most pillar drills, CNCs or hand drills. 1 Chamfer angle quoted is "inclusive 91000.W4260- 3-41 60° 10Ø /16Ø 42 65 108 angle". 1 91000.W4290- 3-41 90° 10Ø /16Ø 42 65 85 Important Notes 1 To extend life of blade and pilot 91000.W4260- 3-41 60° CM2 42 65 108 cone we recommend lubrication with cutting fluid or soluble oil. 2 On initial set-up make minor height 91000.W4290- 3-41 90° CM2 42 65 85 adjustment of pilot cone via blade 2 adjustment lock nut, to ensure best 91000.W6060- 21-59 60° CM2 60 70 106 possible positioning. 2 91000.W6090- 21-59 90° CM2 60 70 94 Referral For replacement or alternative 2 blades to suit different material 91000.W8060- 40-77 60° CM2 80 90 114 types, see part no. 91002. 2 Also available in 82° and 120° 91000.W8090- 40-77 90° CM2 80 90 100 inclusive chamfer angle models, 2 subject to minimum qty. 91000.W8190- 60-97 90° CM3 100 110 104 3 91000.W8290- 80-117 90° CM3 120 130 104 3 Created 2021-08-25 wixroyd.com Inner Chamfering Tools 91000 for drill attachment Technical Notes Consists of four main elements; 1. Body and drill attachment spindle. 2. Pilot cone - unique to the desired chamfer, provides full support during cutting and ensures concentric chamfer. 3. Blades - 1 x HSS blade at 14° cutting angle supplied. 4. Blade adjustment lock nut. Tips Achieve high quality concentric chamfering quickly and easily, without risk of damage/cutting into workpiece. Recommended cutting speed; 10 to 20 m/min. For hand drill chamfering tool we recommend a cutting speed of 3 - 40 rpm. Available with attachment spindles to suit most pillar drills, CNCs or hand drills. Chamfer angle quoted is "inclusive angle". Important Notes To extend life of blade and pilot cone we recommend lubrication with cutting fluid or soluble oil. On initial set-up make minor height adjustment of pilot cone via blade adjustment lock nut, to ensure best possible positioning. Referral For replacement or alternative blades to suit different material types, see part no. 91002. Also available in 82° and 120° inclusive chamfer angle models, subject to minimum qty. Created 2021-08-25 wixroyd.com Chamfering Tools Wixroyd chamfering tools, which are mainly used on drills, create high quality consistent inner or outer chamfers between 60° to 120° inclusive angle, on a wide range of metals. external chamfers internal chamfers Construction • Concentric chamfers. 60° and 90° 60°, 82°, 90° Chamfering tools consist and 120° of three main elements. • Excellent surface finish. Attachment spindle, pilot cone, • Reduces risk of cutting into the work piece. cutting blade. • Controlled machining torque. A variety of spindle attachments are available from CM1, CM2 and CM3. Our chamfer tools act in a similar fashion to a carpenter’s plane. 1 When the chamfer tool’s spindle 2 Adjusting the output of the blade 3 Concentric chamfer achieved. is lowered, it’s pilot cone firstly controls the thickness of the centres the workpiece then chip count NOT the value or retracts to allow the blade to angle of the chamfer e.g. with come into contact with the a blade output of 0,4mm the material and start cutting of the chamfering tool requires 10 chamfer. revolutions to cut 1mm of the chamfer. wixroyd.com Chamfering Tools Recommended We recommend a cutting speed of between 10 and 20m/min. Hence typical value for chamfers of varying cutting speed diameter are as follows. Typical rpm for varying Diameter RPM range chamfer diameters, when using cutting speed of 10Ø mm 320 to 640 rpm between 10 and 20 m/min. 15Ø mm 210 to 420 rpm 20Ø mm 160 to 320 rpm 30Ø mm 110 to 220 rpm 40Ø mm 80 to 160 rpm 50Ø mm 55 to 110 rpm We do however recommend you use the following formula to check the most suitable rpm used. Rpm = (cutting speed x 1000) / (diameter x 3.14) Blade cutting angle 0° 14° 20° 25° Brass, bronze, Steel, Soft steel, copper, Aluminium, Suitable for material cast iron, special bronze, AU 4G, plastic, soft iron, stainless steel perspex stainless steel sheet metal Important Note: We recommend chamfering tool is lubricated with cutting fluid or soluble oil to ensure long life of cutting blade edge, and to reduce wear of the pilot cone. We offer blades with a variety of cutting angles to best suit the material in which a chamfer is required. Typically a bald cutting angle of 14° suits most applications, please refer to table below. 0845 26 66 577 [email protected].
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