Thermoforming Quarterly®
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Thermoforming SECOND QUARTER 2008 Quarterly® VOLUME 27 n NUMBER 2 Thermoforming Quarterly® Contents A JOURNAL PUBLISHED EACH CALENDAR QUARTER BY THE THERMOFORMING DIVISION n Departments OF THE SOCIETY OF PLASTICS ENGINEERS x 2 Chairman’s Corner Editor Thermoforming in the News x 4 Conor Carlin University News x 21 Front Cover (440) 498-4000 Ext. 124 Fax (440) 498-4001 Parts Competition News x 25 [email protected] Thermoforming and Page 21 Technical Editor Sustainability x 26 Barry Shepherd Photo Contest x 31 (905) 459-4545 Ext. 229 Council Summary x 32 Fax (905) 459-6746 [email protected] Sponsorships Page 7 Laura Pichon (847) 829-8124 Fax (815) 678-4248 [email protected] Conference Coordinator Gwen Mathis n Features (706) 235-9298 Industry Practice x 7 Fax (706) 295-4276 [email protected] Eddyline Kayaks LLC Thermoforming Quarterly® is pub- 2008 Thermoformer of the Year x 9 lished four times annually as an infor- George J. Leuken, Owner, Mullinix Packages, Inc. mational and educational bulletin to the members of the Society of Plastics The Business of Thermoforming x 11 Page 9 Engineers, Thermoforming Division, and the thermoforming industry. The name, “Ther- Economic Stimulus Package moforming Quarterly®” and its logotype, For Profit Thermoforming are registered trademarks of the Thermo- forming Division of the Society of Plastics Thermoforming 2.0 x 17 Engineers, Inc. No part of this publication may be reproduced in any form or by any Thermoforming Pre-Printed Materials means without prior written permission of the publisher, copyright holder. Opinions of the authors are their own, and the publishers n In This Issue cannot be held responsible for opinions or representations of any unsolicited material. Welcome New Members x 3 Printed in the U.S.A. 2008 Conference-Minneapolis x 23-24 Thermoforming Quarterly® is registered in the U.S. Patent and Trademark Office Sponsorship x 34 (Registration no. 2,229,747). x Thermoforming on the Web x 34 2008 Editorial Calendar x 35 Board of Directors x 37 Index of Sponsors x 40 THERMOFORMING QUARTERLY 1 TFQ 2nd Qtr 08 ins.indd 1 4/18/08 3:58:16 PM Thermoforming thing, there’s not as many graybeards! ® Chairman’s Corner The leadership is comprised of your new Quarterly chairman, Brian Ray of Ray Products. Brian is a young, energetic and dynamic leader from California. His chair-elect is importance of this gathering of experts another young man, Ken Griep of Portage who share their strategies for success and Casting and Mold from Wisconsin. The Full growth. secretary will remain Mike Sirotnak Steam of Solar Products, New Jersey, another NEW energetic, outspoken young man. This Executive Committee is quite diverse Walt Walker Walt Ahead! THERMOFORMING and will be covering all the bases as PAVILION AT NPE 2009 they serve our membership and industry. Expect some good give-and-take as well Because NPE’s International Plastics as outstanding work. EXPECT HIGH ROI Showcase is such a major event for the AT SEPTEMBER plastics industry where over 75,000 I encourage anyone interested in joining CONFERENCE attendees and billions of dollars worth of the Board of Directors to step forward and annual purchasing power converge in one contact a current Board member. If you are Despite the economy’s turbulent waters, place, our SPE Thermoforming Division your Thermoforming Division is slicing interested in giving back to the industry, we has decided to host a Thermoforming through the choppy waters, on-course, to welcome your participation. We especially Pavilion at NPE (June 22-26, 2009 in deliver you the best ever Thermoforming need the input of practitioners. Chicago’s McCormick Place). Conference – September 20-23, 2008 in Minneapolis. Our Thermoforming Pavilion will be an MY HEARTFELT Every year we are committed to growing opportunity for show attendees to find THANKS TO ALL the Conference, the technical sessions and thermoforming information, products the exhibits. And every year our members and services through a one-stop-shopping My two-year term as chair is now coming have been attending in ever-larger experience. It will be a place to learn more to an end. What a marvelous opportunity numbers because they realize there is no about emerging markets for thermoforming and a personal privilege it has been to work other place where they can learn about the and its growing use as an alternative, cost- for such a dedicated group of individuals. latest developments in the thermoforming effective and versatile answer to other You may have seen the most recent write- industry under one roof. plastic processes. We will be offering a up about our Division in “Plastics News.” variety of industry information, plus the It made us all proud of what a volunteer Although on a day-to-day basis you are location of suppliers and thermoforming group can do together. I especially want to dealing with the rising costs of energy, practitioners exhibiting throughout NPE. congratulate all our leaders over the past shipping, equipment, plastic, etc. it is Watch for more information. 10 years for transforming our organization important to remember that the return on into a plastic industry powerhouse. investment on conference attendance can be very high. Professional development CONGRATULATIONS I thank you for the opportunity to serve and networking are solid investments TO GEORGE LUEKEN! amongst these leaders. It’s been a total in revenue-generating opportunities for joy. And, as the new Prior Chair of the An SPE member for 46 years, George J. your company. Attendees tell us they Executive Committee, I look forward Lueken, owner of Mullinix Packages, benefit from the Conference’s business to continued service to an industry that Inc., Fort Wayne, Indiana, is our 2008 networking opportunities, highly relevant has been so good to me personally and Thermoformer of the Year. Over the technical sessions, the up-close look at years, his engineering and inventiveness professionally. x new equipment, plus the latest industry has resulted in numerous breakthrough developments and best practices. Where concepts for the custom thermoformed else under one roof can you get all this? it’S A GREAT DAY IN rigid plastic disposable food packaging Our Conference is all thermoforming – all THERMOFORMING! the time. industry. Congratulations, George! Conference attendance is an investment CHANGING OF THE in yourself and your company, especially if you seek out and pursue answers to GUARD difficult business-related questions. Do I’m very excited about the make-up Walt Walker not short yourself. Do not misjudge the of your new Executive Board. For one 2 tHERMOFORMING QUARTERly TFQ 2nd Qtr 08 ins.indd 2 4/18/08 3:58:19 PM Thermoforming Cory Newman ® New Members MityLite Quarterly 1301 West 400 North Orem, UT 84057 Adam Prentiss Danny Hm Anderson Eric Lattanner 2695 Regent Road 10857 SW Merlin Court 51223 Hunting Ridge Trail N. Carlsbad, CA 92010 Wilsonville, OR 97070 Granger, IN 46530 Darryn F. Ross Rich E. Boucher James K. Laugher Airform International Ltd. Solo Cup 14 Ramsgate Road 9 Klondyke Drive 1700 Old Deerfield Road Elobicoke, ON M8V 2H2 Canada PO Box 16-474 Hornby Highland Park, IL 60035 Christchurch, Canterbury Jose Louvier, Ph.D. New Zealand Gary V. Costanzo MABE 2780 Cannan Road Carretera Federal 51 Km 110 Genevieve Therrien Bloomfield, NY 14469 Poblado Ojo Seco Soucy International Inc. Celaya, Guanajuato 35158 5450 Rue St Roch Mexico Charles Docs CP 400 2321 Conrad Street Drummondville, QC J2B 6W3 Avon, OH 44011 Albert Mayes Canada House of Packaging Chris Dolny 13170 Temple Avenue Lane M. Wescott Protherm Tool La Puente, CA 91746-1509 Mity-Lite 800 Union Ave. 1301 West 400 North Bridgeport, CT 06607 Dawn Melman Orem, UT 84057 408 E. Dresser Road Philip Driskill Dekalb, IL 60115 Mark Wolfe 110 W. Morgan Ave. 9299 Bennington Way Chesterton, IN 46304-2461 Manuel Millian Centerville, OH 45458 Lormac Plastics Inc. Timothy Graham 2225 Meyers Avenue Michael J. Zuroff Merquinsa Escondido, CA 92029 16367 Misty Hill Drive 351 Pleasant Street Chino Hills, CA 91709 Northampton, MAA 01060 Ty Hansen It has never been more important to Brown Machine LLC be a member of your professional 330 North Ross Street Why Join? society than now, in the current Beaverton, MI 48612 climate of change and volatility in Dale A. Hogan the plastics industry. Now, more than Visy Industries ever, the information you access and 13 Reo Crescent the personal networks you create can Campbellfield 3016 Australia and will directly impact your future and your career. Eric Huy Ultra Metric Tool Company Active membership in SPE – keeps 2952 N. Leavitt Street you current, keeps you informed, and Chicago, IL 60618 keeps you connected. Jennifer Kaye ® The question really isn’t “why join?” Plastic Package Inc. but … 4600 Beloit Drive Sacramento, CA 95838 Diana J. Knight 14 Ramsgate Road Why Not? Toronto, ON M8V 2HZ Canada THERMOFORMING QUARTERLY 3 TFQ 2nd Qtr 08 ins.indd 3 4/18/08 3:58:19 PM Thermoforming in the News for injection molding, with many processes, including thermoforming and blowmolding automating their lines. An example of front-to-back automation was recently put in place by Irish packaging Packaging pushes consumer and industrial goods companies thermoformer Quinn Packaging, plan on spending $6.304 billion for which uses a vacuum tray unloader through economic packaging machinery in 2008, a 0.6% as an extraction system for steel-rule problems increase over 2007. Only two of the cutting machines. The automation eight tracked market segments will supplier, Mould & Matic, has fitted a By Tony Deligio show growth, with foods up 2-4% and thermoforming machine with substantial automation equipment for separate personal care to expand from 0-2%. Bucking sentiments in other forming and punching, with the vacuum The study is based on interviews with plastics-heavy markets like tray unloader extracting lids and trays 511 representatives of 1,564 U.S.