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2019 P5 Retailer Assembly Manual Table of Contents List of Tools & Supplies

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2019 P5 Retailer Assembly Manual Table of Contents List of Tools & Supplies 2019 P5 RETAILER ASSEMBLY MANUAL TABLE OF CONTENTS LIST OF TOOLS & SUPPLIES Important Information .....................................1 Extension & Basebar - Di2 Cable Routing .................22 This manual outlines a number of procedures Tools Tools List of Tools & Supplies ..................................2 Extension & Basebar - eTap Cable Routing ................23 for making optional adjustments to the P5 which P5 Parts List .............................................3 Extension & Basebar - Mechanical Cable Routing ..........24 differ from the way the bicycle is originally sold Bicycle workstand (types which Frame Features............................................4 Electric Cable Installation ..............................25 by Cervélo.The following tools and parts listed secure bike by the seatpost, or Phillips-head screwdriver Small Parts...............................................5 Mechanical Cable Installation ............................26 are required for these adjustments. These parts pro-type stand with fork mount) Frame Preparation.........................................6 Top Tube SmartPak Installation...........................27 are not available for consumer purchase and are Brake Housing Routing .....................................8 Stem SmartPak Installation ...............................28 only available for purchase by Cervélo retailers. Electric Cable Routing...................................10 Seatpost Assembly .......................................29 Cervélo strongly recommends that all assembly Torque wrench(es) with 2.5Nm to Slot-head screwdriver Mechanical Cable Routing .................................11 Seatpost Cutting Instructions ............................31 and adjustment procedures be performed by an 15Nm range and adaptors: Fork Preparation .........................................12 Seatpost Di2 Battery Installation........................32 authorized Cervélo retailer. Fork Installation........................................13 Basebar Grip Installation ..............................33 All parts available for separate purchase are noted Monoriser Post...........................................15 Tire Clearance...........................................34 Pedal wrench in this manual with Cervélo part numbers listed Extension Assembly .......................................16 Aero Through-Axle Wheel Installation .....................35 Allen (Hex) head inserts: in ALL - CAPS FORMAT, with a full listing provided Arm Cup & Pad Installation ...............................17 2mm, 2.5mm, 3mm, 4mm, 5mm, on page 3. These parts are available by visiting Arm Cup Positions........................................18 Appendix:EX10 Riser ......................................37 6mm, 8mm, 10mm the Cervélo Customer Portal https://dealers. Monoriser Post Assembly..................................19 EX10 Riser Assembly ............................38 Brake rotor lockring tools cervelo.com Monoriser Post Cutting Instructions......................20 EX10 Extension Assembly ........................39 Monoriser Assembly Installation ..........................21 EX10 Extension Angle Adjustment ................40 NOTE: All non-proprietary components are Open ended wrenches: available from your local distributor. Hydraulic bleed kit 7mm, 8mm, 10mm, 17mm IMPORTANT INFORMATION NOTE: This manual was developed to compliment the Cervélo General User This manual is intended to guide official Cervélo retailers, through the assembly and adjustment of NOTE: Cervélo strongly recommends that Manual, and is intended as a supplement Cable cutters Di2 wire tool – Shimano the Cervélo P5. This manual outlines the process and procedure associated with the installation of all assembly and adjustment procedures to the assembly and installation Cervélo components, as well as the routing of shifting and braking control lines only. Proprietary parts be performed by an authorized Cervélo instructions supplied by the component referenced in this manual are available only through Cervélo Cycles Inc. directly. retailer. If you are a Cervélo P5 manufacturers (provided with this consumer/purchaser reading this manual bicycle). Pliers Good quality bicycle grease Failure to use the specified parts and follow these assembly instructions may result in loss of control we suggest that before attempting to undertake any of the procedures in this while riding, leading to serious injury. This manual is not intended to replace the assembly and service manual that you consult your authorized instruction provided by third-party component manufactures, and assumes that the assembler is a Cervélo retailer, or visit us at trained, professional bicycle mechanic. See https://www.probma.org/ www.cervelo.com/support 1 CER-P5D-V1.1 - 2019-01-30 2 P5 PARTS LIST FRAME FEATURES A guide to the Cervélo P5 frame. Item Description Cervélo Part No. Item Description Cervélo Part No. Item Description Cervélo Part No. Front Derailleur Cervélo Front Aero Seatpost Water Bottle FDM-0E0 QRA-AERO-F MT-WB-SP SmartPak Top Mount w/ Bolts Through Axle Mount Tube Mount Bottle Boss Cover Cervélo Rear Aero Holes CVR-WB QRA-AERO-R EX11 Monoriser HBP-EX11-RISER Plate Through Axle Front Derailleur Wire Chainstay Protector HB11 Basebar EX11 Di2 Riser Post Exit Hole, electric PRO-CS-P HB-HB11 MT-EX11-DI2 P Series Assembly Plug and mechanical BB Cable Guide & HB11 Stem Top Cap EX11 Riser Post Rests Top Tube Internal BBG-0E0 STC-HB11 HBP-EX11-RESTS Cover With Bolt w/ Bolts Cable Port Threaded Axle Fork QRI-THD HB11 Stem Cover Cap HBP-HB11-STCVR EX11 Riser Post Pads HBP-EX11-PADS Insert Seat Post Clamp EX11 Extensions 50 SPC-0E0P Basebar Grips L/R HBP-GRIPS HBP-EX11-EXT50DEG Assembly P Series Degrees P Series Seatpost EX11 Extensions 30 MT-BINT-SP P5 Riser Post Clamp HBP-PCLP HBP-EX11-EXT30DEG Battery Mount Degrees SB03 Top Tube Storage SP23 Carbon Seatpost EX11 Extensions S SB-SB03-TT SP-SP23 HBP-EX11-EXTSBEND Box With Head Bend SB04 Stem Storage EX11 Extension Fixing SB-SB04-STEM UCI P5 Seatpost SP-CER-UCI-ACB HBP-EX11-FW Box Wedge w/Bolt Disc Brake Hose SP21, SP23 Saddle EX11 Di2 Plate/Mech. CBG-DBH SPS-SP2123 HBP-EX11-CVR Guide Clamp Slug Plug w/Bolt Bottom Bracket Cable Port HB11 Headset HS-HB11 Rear Dropout Cable Exit, electric and mechanical 3 4 SMALL PARTS FRAME PREPARATION Designed to accommodate electronic, mechanical and hydraulic controls, the P5 frame is 1. Apply carbon assembly compound to both engineered to provide seamless integration of all shifting systems, regardless of method or brand. frame and seatpost. In order to do so, you will require the parts shown below. Not all parts will be used, depending on 2. Insert Seatpost Clamp (SPC-0E0P5) fully into the groupset fitted to the bicycle. frame so it is fully flush with the top tube. 3. Adjust height and torque to 8Nm maximum. BB Cable Front Fork Guide/Cover Axle Insert BBG-0E0 QRI-THD Lightly grease supplied M4 fixing screw, and install the Front Fork Axle Insert (QRI-THD) to Rear Derailleur the fork. Torque to 3Nm. Lightly grease Rear Derailleur Hanger Fixing Hanger Assembly Nut and install Rear Derailleur Hanger (DRH- DRH-WMN112 WMN112) finger tight. Final tightening will be done after rear wheel installation. Disc Hose Bushing x2 Front Derailleur Wire CBG-DBH Hole Blanking Plug Do not final tighten rear derailleur hanger GR-ST-CLOSED assembly without rear wheel installed. Doing so will result in a misaligned derailleur and poor shifting. Rear Derailleur Rear Derailleur Rear Derailleur Hold the frame Clamping the top tube Press-In Cable Wire Guide Blanking Plug using a secured can damage the frame Ensure Front Derailleur Mount fixing Stop (Mechanical) (Electric) (Wireless) Seatpost Clamp Riser Post Clamp seatpost only. and void your warranty. screws are torqued to 3Nm. CBS-DRPOUT GR-DRPOUT-GUIDE GR-DRPOUT-CLOSED SPC-0E0P5 HBP-PCLP 5 6 FRAME PREPARATION BRAKE HOUSING ROUTING Clean fork surface with isopropyl alcohol. Remove It is recommended that the rear hydraulic brake hose or brake cable housing is installed first. These routing backing and fix the adhesive Fork Rotation Stop illustrations are intended as a supplement to the manufacturer’s installation instructions only. For both to the fork. hydraulic and mechanical disc brakes, please refer to the component manufacturer’s service center or website for further information. *With Di2 builds, first install the 400mm E-Wire before routing the brake hose. Clean the chainstay using isopropyl alcohol. Install the Chainstay Guard by removing adhesive backing, and fixing the guard to the frame. Route brake hose The bottom rearward edge should from bottom of be approximately 15mm from the fork up through top*. edge of the Rear Derailleur Hanger 15mm Fixing Nut. Not installing the Fork Rotation Stop may result in damage to the frame Route rear brake hose from and void your warranty. chainstay through from Top Tube Internal Cable Port. 7 8 BRAKE HOUSING ROUTING ELECTRIC CABLE ROUTING Route hydraulic brake hose or mechanical brake housing through the frame and fork with the Disc It is recommended that electric cabling and junction points be installed after the brake Hose Bushings (CBG-DBH). Install and adjust calipers as per manufacturer’s instructions. hose has been installed. These routing illustrations are intended as a supplement to the manufacturer’s installation instructions only. Please refer to the component manufacturer’s service center or website for further information. Brake E-Wire Route 1000mm Di2 E-Wire Chainstay from Top Tube Internal height: 30mm
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