Pre Feasibility Report of Copper Mining project of Ingaldal Copper Mines Ltd.

Pre Feasibility Report 1) Executive Summary Project Ingaldhal Copper Mine (North Block) Underground Mining Name of Company / Mine Owner M/s Hutti Mines Ltd. Location Village Kunchiganahalu Taluk Chitradurga State

1 Mining Lease Area & Type of land Total ML area 157.83 Ha. Agricultural Land as per RTC’s : 59.960 Ha Private Land : 100.630 Ha (Agricultural land) HGML Land : 0.240 Ha The proposal is for production of Copper to a tune of 250 TPD. 2 Geographical co-ordinates Corner Latitude Longitude 1 140 12’ 20.78” 760 26’ 06.75” 2 140 11’ 57.14” 760 26’ 36.81” 3 140 11’ 12.06” 760 26’ 37.08” 4 140 11’ 10.69” 760 26’ 06.47” 3 Name of Rivers/ Nallahs/ Tanks/ Siddanahalli lake 7.0 km Spring/ Lakes etc Gonur lake 7.5 km Mallapur lake 7.5 km 4 Name of Reserve Forest(s), Wild life Jogimatti State Forest 6.0 km Sanctuary/ National parks etc. 5 Topography of ML area 750m AMSL 6 Project Proposal Copper Ore Mining 7 Name of Mineral mined Copper 8 Rate of Production (in TPD) 250 TPD 9 Mineral Reserve in Million Tons 10 Life of mine 100 Years (Based on proposed production and reserves available) 11 Drilling/ Blasting Jack hammers and air legs are used for drilling holes in shaft 12 Mining method Underground mining (shrinkage stoping method) 13 GWT intersection Yes. 14 Drainage pattern/ water courses There is no perennial surface water body within the mine lease area. 15 Break-up of Land Utilization Pattern Provided in pfr 16 Water requirement & Source Total water requirement is 378.5 m3/day. Water will be sourced from seepage water and bore wells 17 Solid waste/Tailings Solid waste generated will be used for stope filling

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18 IBM approval : Date The Mining plan including progressive mine closure plan is approved by IBM vide lr no KNT/CTD/MP/Cu-269-SZ/192 dated 24.02.2014 19 Public hearing : Date Completed in February 2017 20 Cost of project (Rs. Lakhs) Rs 4282 Lakhs 21 Any Other (specify) --

Name and address of the company . Registered Office 3rd floor, KHB Shopping complex National games village, koramangala Banglore-560047 Ph: 080-25710501,25705724/25/26 Fax: 080-25705723, e-mail:[email protected] Mine office Post Box No.4, Chitradurga - 577 501; State – Karnataka Phone - 08194-246190, 246283 Fax - 08194 - 246470 Email [email protected] Prospecting Agency The Director Dept. of Mines and Geology, Geological Survey of India Type of Activity Underground Mining Utilities (Power, water Requirement) Power Requirement 400 KVA (Domestic purpose-25KVA, Mining & Milling-375KVA) Source: Karnataka Electricity Board 1 No DG Sets of 180 KVA for stand by purpose Water Requirement 50 m3 Source: Bore wells and underground seepage water Manpower Requirement Mining Engineer-1 Underground Manager-3 Labours- Skilled-6 Semi-skilled-9 Un-skilled-20

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2) Introduction of the Project / Background Information (i) Identification of Project and Project Proponent.

Name of the Project: Ingaldhal (Underground) Copper Mines Project (North Block) ML No 1125, village: Kunchiganahalu, Post Box No.4, Chitradurga-577501, State-Karnataka, of Hutti Gold Mines Ltd.

Project Proponent M/s Hutti Gold Mines Limited, having its registered office at 3rd floor, KHB Shopping complex National games village, koramangala, Banglore-560047, & Mine office at Post Box No.4, Chitradurga-577501, State-Karnataka, is a Government of Karnataka Undertaking (Established in 1947 as Hyderabad Gold Mines), has the unique distinction of being the only producer of primary gold in the country.

HGML has been active in the exploration, development and exploitation of gold deposits occurring in Karnataka. The Company's Corporate Office is situated in and it operates two units- The Hutti Gold unit (HGU), in and the Chitradurga Gold Unit (CGU) in Chitradurga district with an operating mine at Ajjanahalli (Tumkur District). HGU is a fully integrated unit with a capacity to produce 5, 50,000 tons per annum.

The HGML currently processes ore from Hutti Gold Mine and two satellite mines at Uti (opencast) and Hira-Buddinni (Exploratory underground mine). Major expansion including the extended capacity of the metallurgical plan in phased manner is also under consideration. However, CGU's operations for gold mining and processing ore temporarily suspended and the company has diversified into wind form project and as established 9.3 MW in its leased premises.

Ingaldhal Copper Mines (North Block)

The North Block Mine (kunchiganahalu) is about 2.8 km north of the present Ingaldhal copper mine (Central Block). As a result of the drilling exploration carried out by the geological survey of India. A reserve of 2.5 lakhs tonnes of ore on an average grade of 1.46% Cu. Over a strike of 750 mts. Worked to a depth of 110 mts. has been indicated.

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In view of the promising nature of this find and availability at comparatively shallow depth, the chitradurga copper company has taken up a mining lease during the year 1973 and has started developing the new block under the name North Block Project. The mine is not far away from the Central Block Mine. The development of this block can be carried out without any difficulty with the existing experienced staff, officers and additional machineries.

The reserve of copper ore available in the north block will act as an additional reserve to the existing mine at Ingaldhal, in view of the short distance and help in stopping up production, the development of this property may establish a connection with northerly extension of copper bearing lodes exposed in the Ingaldhal mine working.

Government of Karnataka sanctioned Mining Lease (No: 1125). Under the vide: Govt. of Karnataka notification No.CI.70:MM.2005, dt: 17-04-2007 subject to the condition that necessary clearance from the environment under the Environmental protection Act 1986 to be obtained.

In pursuance of the above mentioned, now the proponent seeks Environmental Clearance for an area of 157.83 ha.

(ii) Brief Description of Nature of the Project.

Ingaldhal copper mine is situated near Bangalore-Bombay National Highway at about 6 Kms from Chitradurga town (Karnataka State).

The Ingaldhal Mine is an underground mine which will be worked using the existing old openings. The copper bearing ore will be treated in a beneficiation plant with gravity separation, floatation and recovering copper. The plant is located near the mine site (Central Block) and is an integral part of the mines. The method of mining will be - overhand stoping by cut and fill method. Since back filling of the stopes will be continuously done, the location of the beneficiation plant is at Central Block.

(iii) Need for the Project and its importance to the country. Hutti Gold Mines Ltd intends to mine 250 TPD of Copper. Hence, it is mandatory to obtain Environmental Clearance from MoEF, New Delhi. Currently the mine is not working. It is planned to carry out detailed exploration by exploratory mining.

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(iv) Demand Supply Gap India's Copper demand will likely grow at least 8% to 10% as corporate build power units to meet their electricity demands. The slower growth rate is attributed to the sharp decline in the demand for jelly filled telecom cables, the largest user industry of copper in India. However, the demand from power cables, winding, industrial applications and construction industry has increased. Moreover, deficit in the other Asian countries helped the domestic producers to increase exports. The size of Indian Copper Industry is around 4 lakh tons, which as percentage of world copper market is 3 %.

The major copper producing companies in India are as follows S.No. Name of the Company Cumulative Production 2007-08 2008-09 2009-10 2010-11 1. Hindustan Copper Ltd 44,734 30,036 17,516 2061 2. Hindalco Industries Ltd 3,23,900 2,97,800 3,33,300 45,725 3. Sterlite Industries 3,39,294 3,12,833 3,34,202 54,013 (India) Ltd 4. Jhagadia Copper Ltd 10,000 11,100 3,300 Nil Total 717928 651769 688318 101799 Unit: tons

Demand Supply Analysis The future demand of copper is envisaged at 2.3 million tons in 2024-25. This is considered keeping in view the sectoral break up of future demand which is more realistic as compared to CAGR and projected GDP growth. To fulfill the demand the production of copper is also projected with due justification. The projected production of copper in 2024-25 comes to 2.8 million tons. This includes the production contributed by secondary source in addition to primary. The primary production will contribute 2.0 million tons whereas secondary production will be 0.85 million tons. This is justifiable production which will meet the future demand.

(v) Imports vs. Indigenous Production. The domestic demand of copper and its alloys is met through domestic production as well as imports.

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(vi) Export Possibility & Domestic Markets After Beneficiation, The final product will be sold in the local market and Hindustan copper limited

(vii) Employment Generation (Direct and Indirect) Due to the Project. The List of manpower to be deployed at mines is as follows: Sl. No. Manpower Numbers 1 Mining Engineers 03 2 Skilled Labours 06 3 Semi-skilled Labours 09 4 Un-skilled Labours 20 Total 38

Apart from direct employment of 38 Nos there will an indirect employment to more than 50 Nos.

3.0 Project Description (i) Type of Project (including interlinked and interdependent project, if any) The Ingaldhal Mines project is an Underground Copper Mining Project. It is an independent project.

(ii) Location (map showing general location, specific location and project boundary & project site specific layout) with coordinates. The deposit is situated in Kunchiganahalu village, falling within survey of India Topo sheet No.57 B/8 in Chitradurga District of Karnataka. The village of Kunchiganahalu lies about 6km to the chitradurga town. The Bangalore- Pune National Highway (NH 4) passes near to the site. The details of the Site are as follows: District and State : Chitradurga District , Karnataka Taluka : Chitradurga Village : Kunchiganahalu Lease Area (ha) : 157.83 hectares

The coordinates of the mine lease area are as follows: (Please Provide) Point. Latitude - North Longitude - East 1 140 12’ 20.78” 760 26’ 06.75” 2 140 11’ 57.14” 760 26’ 36.81” 3 140 11’ 12.06” 760 26’ 37.08” 4 140 11’ 10.69” 760 26’ 06.47”

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Location Map and Google Map showing coordinates of the lease area is enclosed in Maps Section.

(iii) Details of alternate sites considered and the basis of selecting the proposed site, particularly the environmental considerations gone into should be highlighted. Mining is a site specific activity. In the present case, copper deposit has been proven over a hilly terrain cultivable agricultural land near Kunchiganahalu Village, of Chitradurga District of Karnataka. Beneficiation Plant and Tailing Pond already exists at Central Block.

(iv) Size or Magnitude of operation. The maximum rated capacity of the project will be around 250 tons of ore per day. However developing an underground mines is a time consuming process and to achieve the above maximum rated capacity substantial work has to be undertaken in terms of preparing adequate no. of working phases, hoisting of ore, other allied facilities

(v) Project Description with Process details (a schematic diagram/ Flow chart showing the project layout, components of the project etc. should be given.

Underground Workings a) Mode of Entry: The mine has been developed by shaft and winzes. I-Level, (RL-718) south and north has been developed by shaft. The existing shaft has been deepened and connected to II-Level (707-level) and III-Level, (695 levels) and levels have been opened out. A second shaft (outlet) has been proposed to connect I level. This shaft speeds up developments and improves ventilation to augment production. It is proposed to equip the shaft with winder etc. to lower men and hoist material. II- Level (RL-707) has been developed by winze. The main entry is by shaft and the shaft is equipped with a bucket for hoisting the ore and for lowering the materials.

b) System of Winding/Hoisting The existing shaft is equipped with 32 HP electrical winders with bucket (0.75MT Capacity) to hoist ore and lower the materials. Below I-Level a ore bin of 15 MT Capacity is provided to hoist ore from I-Level. Trolley mounted buckets are provided to hoist ore and black rock from the II-Level.

Page 7 Pre Feasibility Report of Copper Mining project of Ingaldal Copper Mines Ltd. c) Underground Layout Longitudinal section is enclosed in Maps Section d) Method of Stoping The method of stoping is by shrinkage stoping method. General method of working is as follows e) Mine Ventilation At present the fresh air is being sent to underground by means of auxiliary fan through the ventilating duetings. The fan is installed on the shaft top. The ventilation duetings are extended to the working points of different levels. It is proposed to sink another shaft during the year most of shaft sinking work is completed and after connecting the new shaft to the I-Level, the mine is ventilated by means of natural air.

Extent of Mechanization The mine is mechanized by providing winder to main shaft (32 HP) to the shaft. Electrical compressors of capacity 300 cfm provides compressed air to operate the drills. Jack hammers and air legs are used for drilling holes in shaft sinking X-Cuts, drives, winzes and rises. The system of haulage is manual. EMCO Loader is provided to fill the black rock to the bandy. Bucket 0.75 MT Capacity are used to hoist ore/black rock from underground. The capacity of the surface ore bin is 20 MT and underground bin is about 15 MT. 180KVA generator is installed at mine site to provide power at the time of KEB power failure or low voltage.

Extent of manual and machine mining Mine is semi mechanized. Drilling in underground is by use of jack hammers and air legs. The mucking and tramming is by manual. Drilling Drilling in underground is by jack hammer and air legs. The pattern of drilling in drives, x-cuts, rises and winzes. The methods of drilling are as follows. Drives & X-cuts (Size 2.10m x 2.00m) The method of drilling practiced is wedge out. Small dia holes (31mm) and drilling with jack hammer leaving space burden of 0.04 mtrs to 0.60 mtrs and drilling depth is 90 mtrs to 1.00 mtrs.

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Winzes and rises (size 2.00 x2m) The method of drilling practiced is pyramid cut. Small dia holes (31mm) on drilled with jack hammer with air leg leaving space burden of 0.45m to 0.60m. The down ward holes are drilled in winzes and upward holes drilled in rises at a depth of 0.90m to 1.00m. Loading The loading of broken rock in underground is by manual as well as by EMCO loader. Haulage/ Transport The system hauling in underground by manual. The ore from the surface ore bin is transported by means of truck to the main mine (central block).

Miscellaneous Operations The black rock is directly hoisted from the mine to surface by buckets and dumped in the bandies. Bandies are trimmed manually in the yard.

Ore Bins A underground ore bin of 15 MT capacity is located in I-Level drive North adjacent to the shaft. The chute is opened in the shaft 4 mtrs below from the level shaft collar. A surface ore bin of 20 MT capacity is constructed at the top of the existing shaft. Blasting Broad blasting parameters Smaller dia holes are drilled (31mm) in the face with 0.46 to 0.6 spacing and burden in a depth 0.90 to 1.06 mtrs. Conventional special gelatin (80%) and slurry explosives are used with delay detonator for controlled fragmentation. The consumption of explosive in drives cross custs is around 18 kgs/mtrs. Of advance, and in rises, winzes about 20 kgs/mtrs of leniar advance.

Type of Explosives to be Used Special gelatin (80%) and slurry explosive kelvex are used with delay detonators for blasting. The consumption of explosives in drives and x-cuts is about 17 kgs/mtrs and in rise and winze is about 13 kgs/mtrs.

Storage of explosives A 4.5 MT capacity magazine is located at main (central block) mine.

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Mine Drainage The water table in the mine is about 50 mtrs below the collar of the shaft (RL-777) Garlands are provided in the shaft guide the water to the sump. Water is pumped from II-Level to the I-Level main sump. The seepage water flows from main levels to smaller sumps by gravity. Electrical pneumatic of 10 HP pumps is provided in II-Level to pump water to the I-level. From the I-Level (RL-718) the water is pumped by 10 HP monoblock pumping to the surface. On an average the pump operate 8 to 10 hours/day. About 1000 gallens of water is pumped per day from the mine. The discharged water being used for agricultural purposes. The seasonal variation of water flow is marginal.

Disposal of Waste Black rocks (waste Rocks) Generated from the mine development will be hoisted from the mine and dumped on the surface near the shaft.

Use of Mineral The chalcopyrite ore of 0.8 to 1% is beneficiation to produce 25% copper concentrate. The ore is for captive use to produce copper concentrate. The ore will be transported from the mine to main mine (Central Block) for beneficiation. The copper concentrates are being sold to Hindustan Copper Ltd.

Mineral Beneficiation (Not included in this proposal ) This is being taken up in Central Block ROM grade of the mine ore is 0.8%. The chalcopyrite ore is subjected to crushing in jaw and gyratory crushers and the crushed material is fed to ball mill, where size reduction takes place by wet grinding. The beneficiation is done by well known forth floatation technique. The fine ore is conditioned with pH regulator, a collector and frother and floated once and cleaned twice to obtain enriched copper concentrates. The requirement of water is around one lakh gallons for 250 MT of milling (400 gallons per MT) and power requirement is about 28 units per MT of Milling. The rate of generation of tailing/rejects is about 240 MT, for 250 MT of milling concentrating 1% copper. The final tailings are disposed of via tailing thickner. The concentrate is filtered dry (8 to10% moisture). Filtered cakes ready for dispatches to smelter contains 24.to 25% copper.

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(vi) Raw Material/ Consumables Required along with estimated quantity, likely source, marketing area of final product, mode of transport of raw material and finished product.

Since this is a mining project, there are no raw materials as such, though various consumable will be required in mining and processing operations.

(vii) Resource optimization/ recycling and reuse envisaged in project, if any, should be briefly outlined.

Land: Since there is limitation of extent of land availability in the area, the process has been designed very efficiently as regards space utilization. The land utilization in north block is very less as the housing facilities; beneficiation plant etc. already constructed at main mine (central block). As the distance from main mine to north block is about 2 to 3 km only. Water: An effort has been made to reuse the mines water for mineral processing operations and the plant has been designed in such a manner that most of the process water is recycled and reused in the plant. Plant Tailings: The mill tailings will be used for back filling of stopes/ mined out area and this would lead to lesser amount of mill tailings to be stored above ground.

(viii) Availability of water, its source, Energy/power requirement and source should be given.

Water Requirement & Source: 50m3/day Source: Bore wells and underground seepage water

Energy / Power Requirement & Source: 400 KVA (Domestic purpose-25KVA, Mining & Milling-375KVA) Source: Karnataka Electricity Board 1 No DG Sets of 180 KVA for stand by purpose

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(ix) Quantity of wastes to be generated (liquid and solid) and scheme for their management / disposal. Black rock/waste rock generated from the mine development will be hoisted from the mine and dumped on the surface near the shaft.

4. SITE ANALYSIS

(i) Connectivity North Block Mine is located adjacent to the Main Mine (Central Block) and is about 6km distance from Chitradurga town. kunchiganahalu is connected to trunk road with a distance of 1.2km. The nearest railway station is at Chitradurga at a distance of 6 km. the nearest airport is Bangalore airport with a distance of 200km.

(ii) Land Form , and Land Ownership (i) Agricultural Land as per RTC’s : 59.960 Ha (ii) Private Land : 100.630 Ha (Agricultural land) (iii) HGML Land : 0.240 Ha

(iii) Topography along with maps Topography and Physiograhy of Mining Lease Area The kunchiganhalu section forms an undulating terrain surrounded by low hills and agricultural lands. The heights cultivation of the area is 834 mtrs. And the general cultivation of the area is 750 mtrs above mean sea level. The drainage of the area is west to east with western flakes of the jogimaradi hills, acting as the main catchment. The area has a dry and congenital climate, temperature varies from 370C in summer and 160C in winter.

(iv) Existing infrastructure Roads: North Block Mine is located adjacent to the Main Mine (Central Block) and is about 6km distance from Chitradurga town Railway: The nearest railway station is at Chitradurga at a distance of 6 km. (v) Soil Classification: The lease area is mainly consists of hilly and flat terrain with cultivable agricultural land. The main soil types in the area is Mixed black soil, red & black soil, Red Loamy & sandy soil. Supports cotton, sunflower and jawar cultivation.

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(vi) Climatic data from Secondary Sources General Climate: The area has a dry and congenial climate; temperature varies from 370C in the summer and about 160C in the winter. The monsoon current sweeps between June and September, the average rainfall being about 60 cms. The valley region comprises black cotton soil. (vii) Social infrastructure Available The following social infrastructure is available within the site 1. Dispensary with Ambulance 2. Rest shelter 3. Colony quarters 4. Guest house 5. Cooperative society 6. Primary school with play ground

5. Planning Brief: (i) Planning Concept ( type of industries, facilities, transportation , etc) town and country Planning / Development authority classification : The size of this underground mining project is very small and is located in rural area. Wherever required, sanction of the Circle Officer/ Block Development Officer will be taken for any planning needs.

(ii) Population Projection : Since there will not be any major influx of people from outside in this region because of the project, there will hardly be any population explosion. Most of the workers will be people from surrounding villages only.

(iii) Land Use Planning

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(iv) Assessment of Infrastructure Demand ( Physical & Social) : Since there will not be any major influx of people from outside, in this region because of the project, no adverse effect on physical and social infrastructure like roads, electricity, water supplies etc are anticipated.

(v) Amenities / Facilities There are existing accommodation facilities (Town ship at Central Block) for the workers and employees. The site will have ambulance facility for meeting any emergency and fatalities on the project site. The site will be provided with mess facility for workers.

6 Proposed Infrastructure: (i) Industrial Area ( Processing Area) : Following types of common infrastructure (support) facility will be available at the site i.e  Electric Sub Station:  Mechanical Workshop  Mine / Security /Gate office  Canteen For Workers  Generator Rooms  Small Stores Room for the spares and tools  Survey Room

(ii) Residential. Already existing residential colony is there in the site for all employees and workers.

(iii) Green Belt The mine falls hilly and cultivable agricultural land area. Since it is an underground mining and only 0.240 hectares of land is required for surface rights, the surface environment is not disturbed by the mining activity since the mining operations are below ground. The ore beneficiation do not imbalance the environment, since adequate care is taken for the disposal of waste, by constructing tailing bunds/dumps, and contamination is prevented by cutting out storm water drains to prevent the carry of waste material. Afforestation has been taken up in the hilly terrain and dump areas. Some plants which are used for afforestation are agave at Tailing Bunds, hilly slope & vally, Eucalyptus at Hilly terrain. For the tailing dam areas & waste dump location, plantation will be carried out for stabilization. The dump will be properly graded and stabilized with vegetal cover.

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(iv) Social Infrastructure It is expected that the project will lead to much needed employment opportunities in the villages which will contribute to the socio-economic development of this area. The site services at mines take care of the workers requirements of food, shelter, water, emergency first aid services as well as equipment maintenance services. The company will have an ambulance stationed at site which can be used by the workers in case of emergency. The company will also take up work for promoting education, sports and cultural activities in the surrounding villages, as a part of it’s CSR.

(v) Connectivity Existing trunk road is there which is connecting nearby town Chitradurga and NH – 4 Nearest Railway station Chitradurga 6km, Nearest Air port is Banglore airport 200 km

(vi) Drinking Water Management ( Source and Supply of Water) The drinking water requirement for personnel working at the site will be met through ground water drawn from bore wells in the premises.

(vii) Sewerage System The company’s premises will have septic tanks followed by soak pits.

(viii) Industrial Waste Management No major industrial waste will be generated as it is a underground mine

(ix) Power Requirement & Supply / Source. 1200 KVA (Domestic purpose-100KVA, Mining & Milling-1100KVA) Source: Karnataka Electricity Board 2No’s DG Sets of 1000 KVA & 500 KVA for stand-by purpose

7. Rehabilitation and Resettlement (R & R) Plan The Mine area falls under hilly and agricultural land and as such no person is going to be displaced. There will be no compulsory land acquisition for this project.

8. Analysis of Proposal (Final Recommendations) The Copper mine has certain level of marginal impacts on the local environment but by adopting adequate pollution control measures and use of latest technology in the field of mining, these impacts will be kept bare minimum. Moreover based on development of this project certain positive impact will be there on the nearby village population in terms of infrastructure development like education, transport, communication, health. Hence with effective implementation of the EMP during mining operation this project proceed without any significant negative impact on the environment and population as whole

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