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I3 Hardware Manual.Pdf Intelligent Control Station Hardware Manual Think inside the box www.imopc.com - 1 - REV02_0709 PREFACE 3 This manual explains how to use all models types of the i Controller. WARRANTY AND LIMITATION OF LIABILITY IMO Precision Controls Ltd. warrants to the original purchaser that the i3 module is free from defects in material and workmanship under normal use and service. The obligation of IMO under this warranty shall be limited to the repair or exchange of any part or parts which may prove defective under normal use and service within three (3) years from the date of purchase, such defect to be disclosed to the satisfaction of IMO after examination by IMO of the allegedly defective part or parts. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE AND OF ALL OTHER OBLIGATIONS OR LIABILITIES AND IMO NEITHER ASSUMES, NOR AUTHORIZES ANY OTHER PERSON TO ASSUME FOR IMO, ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS i3 module. THIS WARRANTY SHALL NOT APPLY TO THIS i3 module OR ANY PART THEREOF WHICH HAS BEEN SUBJECT TO ACCIDENT, NEGLIGENCE, ALTERATION, ABUSE, OR MISUSE. IMO MAKES NO WARRANTY WHATSOEVER IN RESPECT TO ACCESSORIES OR PARTS NOT SUPPLIED BY IMO. THE TERM "ORIGINAL PURCHASER", AS USED IN THIS WARRANTY, SHALL BE DEEMED TO MEAN THAT PERSON FOR WHOM THE i3 module IS ORIGINALLY INSTALLED. In no event, whether as a result of breach of contract, warranty, tort (including negligence) or otherwise, shall or its suppliers be liable of any special, consequential, incidental or penal damages including, but not limited to, loss of profit or revenues, loss of use of the products or any associated equipment, damage to associated equipment, cost of capital, cost of substitute products, facilities, services or replacement power, down time costs, or claims of original purchaser's customers for such damages. To obtain warranty service, return the product to your distributor with a description of the problem, proof of purchase, post paid, insured and in a suitable package. ABOUT PROGRAMMING EXAMPLES Any example programs and program segments in this manual or provided on accompanying diskettes are included solely for illustrative purposes. Due to the many variables and requirements associated with any particular installation, IMO Precision Controls Ltd. cannot assume responsibility or liability for actual use based on the examples and diagrams. It is the sole responsibility of the system designer utilizing the i3 module to appropriately design the end system, to appropriately integrate the i3 module and to make safety provisions for the end equipment as is usual and customary in industrial applications as defined in any codes or standards which apply. Note: All programming examples shown in this manual or in tutorials are for illustrative purposes only. Proper machine operation is the sole responsibility of the system integrator. www.imopc.com - 2 - REV02_0709 INSIDE THE CONTROLLER.....................................................................................................................................................7 CHAPTER 1: SAFETY / COMPLIANCE..................................................................................................................................8 1.1 S AFETY WARNINGS AND GUIDELINES ......................................................................................................................................8 1.2 G ROUNDING .............................................................................................................................................................................8 1.3 CE C OMPLIANCE ......................................................................................................................................................................8 CHAPTER 2: INTRODUCTION ..............................................................................................................................................10 2.1 V ISUAL OVERVIEW .................................................................................................................................................................10 2.1.1 Where to Find Information........................................................................................................................................11 2.1.2 Four main types of information are covered in the manual.......................................................................................11 2.1.3 Manual Index.............................................................................................................................................................11 2.1.4 Table Of Figures........................................................................................................................................................11 2.2 C ONNECTIVITY .......................................................................................................................................................................12 2.3 F EATURES ...............................................................................................................................................................................12 2.4 R EQUIRED AND SUGGESTED ACCESSORIES .............................................................................................................................13 2.5 U SEFUL DOCUMENTS AND REFERENCES .................................................................................................................................13 CHAPTER 3: MECHANICAL INSTALLATION...................................................................................................................14 3.1 O VERVIEW ..............................................................................................................................................................................14 3.2 M OUNTING REQUIREMENTS ...................................................................................................................................................14 3.2.2 M OUNTING PROCEDURES (I NSTALLED ON DIN R AIL ) ......................................................................................................... 15 3.3 M OUNTING ORIENTATION ......................................................................................................................................................15 3.3.1 Mounting Clip ...........................................................................................................................................................15 3.3.2 Mounting Orientation................................................................................................................................................16 3.4 P ANEL CUT -OUT ....................................................................................................................................................................16 3.5 D IMENSIONS ...........................................................................................................................................................................17 3.6 F ACTORS AFFECTING PANEL LAYOUT DESIGN AND CLEARANCES .........................................................................................17 3.6.1 Clearance / Adequate Space......................................................................................................................................17 3.6.2 Grounding .................................................................................................................................................................17 3.6.3 Temperature / Ventilation .........................................................................................................................................17 3.6.4 Orientation.................................................................................................................................................................17 3.6.4 Orientation.................................................................................................................................................................18 3.6.5 Noise .........................................................................................................................................................................18 3.6.6 Shock and Vibration..................................................................................................................................................18 3.6.7 Panel Layout Design and Clearance Checklist.......................................................................................................... 18 CHAPTER 4: ELECTRICAL INSTALLATION.....................................................................................................................20 4.1 G ROUNDING DEFINITION ........................................................................................................................................................20 4.2 G ROUND SPECIFICATIONS .......................................................................................................................................................20 4.3 H OW TO TEST FOR ACCEPTABLE GROUND .............................................................................................................................20 4.4 P RIMARY POWER PORT ..........................................................................................................................................................
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