Sapphire Series Product Catalog
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Sapphire Series Product Catalog ASME/ANSI and ISO/British Standard Roller Chain Diamond Chain Company Value chain offering chain offering Value for general applications and innovation for demanding applications Industry-leading performance Diamond Chain Company is proud to have been based in Indianapolis, Indiana, since its founding in 1890. Diamond Chain Company is proud Shown is the headquarters and manufacturing facility located at 402 Kentucky Avenue. Since its founding in 1890, the Diamond Chain Company has been singularly focused on producing the best roller the best roller Since its founding in 1890, the Diamond Chain Company has been singularly focused on producing chose Diamond chose Diamond Chain for their flying machine, why Henry Ford Brothers why the Wright chain. It’s Chain for his automobile, and why thousands of companies choose Diamond Chain every day for their needs. Series. chains, Diamond Series and Sapphire two series of roller Diamond Chain Company offers chains. roller Series of ANSI and ISO/British Standard This catalog is focused on the Sapphire Dedicated To Producing The World’s Best Roller Chain The World’s Producing Dedicated To 2 Sapphire Selection Carbon Corrosion & Application 1-800 US CHAINISO/British (872-4246) | Horsepower diamondchain.com Chain Tools, Ordering Overview Guide Steel Moisture Resistant Specific Standard Tables Components Troubleshooting Information Sapphire Overview Guide Value Chain Offering For General Applications Selection Sapphire Series by Diamond Chain Company specifically targets general purpose applications that can be more cost effectively serviced by a value roller chain. These applications can include those with relatively low demand (e.g. horsepower, load, speed), where the chain is regularly replaced as part of the maintenance cycle, or where downtime can be easily managed. Although positioned below Diamond Series, Sapphire Series roller chain delivers best in class performance for its respective peer group. Steel Carbon Table of Contents Selection Guide . .4 British Standard/ISO Chain . 20 Carbon Steel Chain . .6 Carbon Steel Chain. .21 Standard Series Chain . 7 ISO Stainless Steel Chain. .22 & Corrosion Heavy Series Chain . .8 Hollow Pin Chain . 22 Resistant Moisture Non-Standard Chain . 8 Horsepower Tables . 24 Chain Components . .48 Power Transmission Chain (Double Pitch). .9 Conveyor Chain (Double Pitch) . 9 Tools & Troubleshooting. .50 Corrosion and Moisture Resistant Chain . 10 Ordering Information . 56 Specific Nickel Plated Chain . .11 Application Stainless Steel Chain . 11 Application Specific Chain . 12 Agriculture Chain . 13 Citrus Chain . 17 Coupling Chain . .18 Hollow Pin Chain . 19 Standard ISO/British Material Transfer Chain . 19 Tables Horsepower Chain Components Tools, Tools, Troubleshooting Ordering diamondchain.com | 1-800 US CHAIN (872-4246) 3 Information Overview Sapphire Chain Selection Guide Sapphire Roller Chain is available in multiple configurations to meet the needs of your specific application. Selection Guide Application Industrial Uses Wet or Corrosive Environments Nomenclature Carbon Steel Roller Chain Nickel Plated Carbon Steel Roller Chain Stainless Steel Roller Chain Overview The default material for industrial roller Adding nickel plating to carbon steel roller Utilization of a stainless steel base material chain, carbon steel offers superior wear and chain provides protection against humidity provides superior protection against fatigue performance over any other material. and water washdowns while maintaining the moisture, humidity, and chemicals, making Sapphire roller chain is available in the wear and fatigue performance of the material. it the ideal material for food and beverage Carbon Steel following carbon steel configurations: processing applications. However, stainless • Standard Series steel does offer lower wear and fatigue performance than carbon steel. • Heavy Series • Double Pitch Power Transmission Series • Double Pitch Conveyor Series Moisture Resistant Moisture • Non-Standard Chain Corrosion & Corrosion Page #s 6-9 10-11 10-11 Application Specific ISO/British Standard Horsepower Tables Components Chain Troubleshooting Tools, Tools, Information Ordering 4 1-800 US CHAIN (872-4246) | diamondchain.com Sapphire Overview Application Industrial Uses Wet or Corrosive Environments Application Specific ISO/British Standard Application Guide Selection Nomenclature Carbon Steel Roller Chain Nickel Plated Carbon Steel Roller Chain Stainless Steel Roller Chain Application Specific Roller Chain ISO/British Standard Roller Chain Nomenclature Overview The default material for industrial roller Adding nickel plating to carbon steel roller Utilization of a stainless steel base material Application Specific chain is designed for a ISO/British Standard chain is produced to Overview chain, carbon steel offers superior wear and chain provides protection against humidity provides superior protection against particular use. Starting with a carbon steel International Standards Organization metric fatigue performance over any other material. and water washdowns while maintaining the moisture, humidity, and chemicals, making or stainless steel base chain, attachments dimensions (IS 606, BS228, DIN 8187) Sapphire roller chain is available in the wear and fatigue performance of the material. it the ideal material for food and beverage are added to provide specific functionality. instead of ASME/ANSI. Commonly referred following carbon steel configurations: processing applications. However, stainless Sapphire roller chain is available in the to as “ISO” or “British Standard” chain, it is steel does offer lower wear and fatigue following application specific configurations: available in the following configurations: • Standard Series performance than carbon steel. Steel • Heavy Series • Agriculture Chain • Carbon Steel Chain Carbon • Double Pitch Power • Citrus Chain • Stainless Steel Chain Transmission Series • Coupling Chain • Hollow Pin Chain • Double Pitch Conveyor Series • Hollow Pin Chain • • Non-Standard Chain Material Transfer Chain Page #s 6-9 10-11 10-11 12-19 20-23 Page #s Corrosion & Corrosion Moisture Resistant Moisture Specific Application Standard ISO/British Tables Horsepower Chain Components Tools, Tools, Troubleshooting Ordering diamondchain.com | 1-800 US CHAIN (872-4246) 5 Information Overview Sapphire Carbon Steel Chain Selection Guide Carbon Steel Moisture Resistant Moisture Corrosion & Corrosion S60 Carbon Steel Chain Application Specific Carbon steel is the default material for most industrial roller chain applications due to having the highest tensile and fatigue strength along with superior wear performance. See the “Corrosion and Moisture Resistant” section for details on plated carbon steel chain or stainless steel chain that is suitable for water wash downs or exposure to chemicals or acids. This section will address the following ASME/ANSI Carbon Steel chain types: ISO/British Standard Standard Series Standard roller chain that exceeds ASME/ANSI requirements. Heavy Series Heavy Series chain takes the Standard Series and adds thicker linkplates for increased fatigue resistance in applications involving heavy shocks, multiple start/stops, or reversing. Double Pitch Used primarily for low-speed/low load drives such as those found in agriculture, Double Pitch Transmission Transmission chain is easily identified by its use of figure eight style linkplates. Horsepower Double Pitch Designed specifically for low-speed/low-load conveyor applications, Double Pitch Conveyor Series chain Tables Conveyor Series is easily identified by its use of oval contour linkplates. Available with standard or oversized rollers. Non-Standard Chain Chain produced for select applications that do not fall under ASME/ANSI design standards. Components Chain Troubleshooting Tools, Tools, Information Ordering 6 1-800 US CHAIN (872-4246) | diamondchain.com Sapphire ASME/ANSI Standard Series Chain Overview 25-200 Pitch: Single and Multiple Strand Sapphire Standard Series chains are built to ASME/ANSI B29.1 standards. Single Strand Multiple Strand (-X suffix) Guide Selection CHAIN WIDTH, ROLLER CHAIN WIDTH, CHAIN WIDTH, CHAIN WIDTH, COTTERED (C) RIVETED (R) WIDTH COTTERED (C) RIVETED (R) CENTER TO CENTER (K) ROLLER DIAMETER PITCH ROLLER WIDTH MAX LINK PLATE HEIGHT (H) ROLLER DIAMETER PITCH Steel Carbon Sapphire ASME/ANSI Pitch Roller Roller Pin Linkplate C R K H Avg. Min. Tensile Horsepower Part Size Width Diameter Diameter Thickness Weight Strength Table Number in in in in in in in in in lbs/ft lbf page mm mm mm mm mm mm mm mm mm kg/m kN S25 25 0.250 0.125 *.130 0.090 0.030 0.370 0.340 - 0.228 0.0840 780 25 6.35 3.18 3.30 2.29 0.76 9.40 8.64 - 5.80 1.25 3.47 S35 35 0.375 0.188 *.200 0.141 0.050 0.560 0.500 - 0.346 0.210 1,760 26 9.53 4.76 5.08 3.58 1.27 14.22 12.70 - 8.80 0.31 7.83 Corrosion & Corrosion S35-2 35-2 0.375 0.188 *.200 0.141 0.050 0.990 0.900 0.399 0.346 0.450 3,520 26 9.53 4.76 5.08 3.58 1.27 25.15 22.86 10.13 8.80 0.67 15.66 Resistant Moisture S40 40 0.500 0.313 0.312 0.156 0.060 0.720 0.670 - 0.472 0.410 3,125 27 12.70 7.94 7.92 3.96 1.52 18.29 17.02 - 12.00 0.61 13.90 S40-2 40-2 0.500 0.313 0.312 0.156 0.060 1.290 1.240 0.566 0.472 0.800 6,250 27 12.70 7.94 7.92 3.96 1.52 32.77 31.50 14.38 12.00 1.19 27.80 S40-3 40-3 0.500 0.313 0.312 0.156 0.060 1.850 1.800 0.566 0.472 1.200 9,375 27 12.70 7.94 7.92 3.96 1.52 46.99 45.72 14.38 12.00 1.79 41.70 S41 41 0.500 0.250 0.306 0.141 0.050 0.650 0.570 - 0.386 0.260 1,500 28 Specific