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Site Selection Pre Requisites for the Project Site

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Site Selection Pre Requisites for the Project Site 1 2 ANNEXURE 1 Site Selection Pre requisites for the Project site The major pre-requisites for an acceptable project site for a large scale paper mill of 300,000 MTPA are: Availability of contiguous land to the extent required for the plant location, suitable for industrial construction and in the relatively flat contour. Proximity to a dependable water source, which can assure continuous supply of water throughout the year for the project. Proximity to raw material source Proximity to the source of fuel Proximity to the HT power supply from the state Grid Proximity to the Railway line Approach to the other network of transport system Availability of skilled labour Environmentally non-sensitive location Site Selection Criteria Availability of Land 100 acres contiguous land Availability of perennial water source 4000 cubic meter per day Proximity to fuel (imported coal) approx 02 Lakh TPA Proximity to Port For import of waste paper (approx 300,000 TPA), Coal (approx 2 Lakh TPA) and export of finished products Proximity to major markets. Proximity to Highway for transportation of raw material and finished goods Site Survey GPBL engaged the services of M/s IL&FS for carrying out a preliminary site survey and short listing the sites meeting the primary criteria for the project location. The following areas were shortlisted for further study:- 1. Industrial area under MPAKVN, Indore in the state of Madhya Pradesh 2. Alirajpur in Madhya Pradesh 3. Dahej, PCPIR region in Gujarat 4. Nandurbar in Maharashtra 3 Detailed study of shortlisted area 1. Industrial area under MPAKVN, Indore in the state of Madhya Pradesh- This area under MP Audyogik Kendra Vikas Nigam, Indore was cancelled due to following reasons:- Hilly terrain Contour of the land were not flat Source of surface water (Narmada River) was 60-70 km far from the site. 2. Alirajpur in Madhya Pradesh- This area in Alirajpur in Madhya Pradesh was cancelled due to following reasons:- No access road. Only village roads State highway was 45-50 km far from the site Hilly terrain Most of the land belongs to tribal and this tribal land has restriction on transfer to non-tribal. Tribal have very small land holding so to acquire 100 acres of land 50-60 families need to be negotiated. S0 acquiring 100 acres of contiguous land was not possible here. 3. Dahej, PCPIR region in Gujarat- The site offered to us was under Petroleum, Chemicals and Petrochemicals Investment Region, Dahej. This site was cancelled due to following reasons- Water for industrial use is not available yet and it will take at least 5 years to bring water from Narmada River (as planned) Cost of water is very high in this reason Cost of land is also very high Gujarat state is rich good Industrial development so this state has very high threshold to consider a project as “Mega Project”. Due to this fiscal incentives are not available for projects of our size. All the above factors made the project unviable at this location. Finally, the site location was narrowed down to Prakasha in Nandurbar Dt., Maharashtra. Site Survey at Nandurbar District Taking queue from discussion with Government Officials and previous visits by GPBL, the following sites in Nandurbar district were visited for the detailed survey: Site #1 Close to state highway (Ankleshwar-Buhranpur) Site #2 Adjacent to road connecting Prakasha to Vaijaly. (Cancelled due to non availability of required contiguous land and most of the land belong to tribal) Site #3 MIDC area at Bhaler. (cancelled due to unavailability of Infrastructure like water, Road, electricty etc. This MIDC is new and underdeveloped. MIDC area is at the starting point of developing all the approach roads, internal roads are yet to be developed. Plots identified for the project are with hilly terrain) 4 Site #1 was finally selected for following reason. Site is located close to the state highway (Ankleshwar- Buhranpur highway). Identified site is about 750 m away from state highways 100 acres of contiguous land is available Water is abundantly available due to the presence of Prakasha Dam on River Tapi. Hazira and Dahej ports are approximately 200 km from Prakasha 5 ANNEXURE 3 6 ANNEXURE 4 Process Description Detailed process description is given in PREFEASIBILITY REPORT for PRIOR ENVIRONMENTAL CLEARANCE. Below is short description of the process. Paper Machine Section Paper machine section consists of following sub sections; I. Secondary fiber preparation II. Stock and approach flow system III. Liner Board Machine Processes description: (I) Secondary fiber preparation (waste paper plant) Recycled brown grades of paper are charged in Hydra pulper with addition of water and same is processed till waste paper is converted into slurry form onto high consistency. Mashed material is cleaned in high density cleaner followed by turbo separator for heavy weight and light weight impurities respectively. Then it is continuously forwarded to centri cleaner after passing through screen. At centricleaner, sand is separated due to centrifugal force. Dewatered material is then taken to Decker thickener where water is drained and material is thickened and stored in chest. (II) Stock Preparation cum Approach Flow System Stock preparation plant is an area in the mill between the wastepaper processing plant and the paper machine. Proposed paper machine will have a continuous stock preparation cum approach flow system for each layer to prepare the stock suitable for making the multilayer sheet. From the storage chest, the thickened pulp is passed through refiner by which the pulp is fibrilised as per process requirement and stored in chest. Then it is transferred to blending chest where dye and various additives and chemicals are added. Then it is then taken to the machine chest. Material received at 3.5% consistency is diluted with machine back water to a consistency of 0.6 to 0.8% depending on the substance required. For this purpose, 7 the incoming material at 3.5% consistency is pumped through a variable speed pump to the suction of fan pump, which draws water from silo for dilution. Approach flow system is a double dilution type consisting of a primary fan pump followed by centricleaning system. Material then enters the suction of secondary fan pump. The secondary fan pump after further dilution to 0.6 to 0.8% consistency pumps through pressure screen to remove any residual sand particles and speck and to open the bundles of fibres. A typical flow diagram of proposed approach flow system is given below in Figure 1. Figure 1 :Proposed Approach Flow System (III) Liner Board Machine The cleaned material is finally fed to the liner board machine through the head box. From the dewatering and paper making angle, the machine has three principal Phases: i. The gravitational and vacuum dewatering stage (wire part) ii. The mechanical dewatering stage (press part) iii. The thermal drying stage (indirect steam dryers) 8 On the endless moving fabric of wire part of the liner board machine, the dewatering of pulp takes place by gravity and vacuum. Water drained from the wire part is collected in a silo pit and is continuously recycled to dilute the material fed into the paper machine centricleaner. Excess white water is taken to save all. Clear water from save all is recycled back to different consumption points; excess is discharged to effluent treatment plant. After the wire part (former), the edges are trimmed to obtain paper of a definite width. Edge trims of the web falls into the couch pit and are recycled to the blending chest. Towards the end of the wire part of the machine, the consistency of material rises to about 20 per cent. Further dewatering is carried out by press rolls to raise the consistency to about 48%. Paper is finally dried through indirect steam dryer to about 93%-94% solids and is wound in rolls as the final product. A typical block flow diagram of kraft liner paper making is shown below in Figure 2. Waste Paper & Chemical Additives Stock Preparation Approach Flow Head box Forming Post-Dryer Size Press Pre-dryer Press Calendar Reel Converting & Finishing Store & Dispatch Figure 2 :Kraft Paper Making Process 9 PREFEASIBILITY REPORT FOR PRIOR ENVIRONMENTAL CLEARANCE PROJECT 22 MW THERMAL POWER PLANT CAPTIVE TO CRAFT PAPER MILL AT VILLAGE PRAKASHA, TEH. SHAHADA DIST. NANDURBAR (MS) PROPONENT M/S GENUS PAPER & BOARDS LTD. D 116, OKHLA INDUSTRIAL AREA PHASE 1, NEW DELHI 110 020 ENVIRONMENT CONSULTANT ENVIRO TECHNO CONSULT PRIVATE LIMITED. 68, MAHAKALI NAGAR 2, NEAR MANEWADA SQUARE NAGPUR 440 024 FEBRUARY 2018 10 Combined Prefeasibility report Project Kraft paper mill & thermal power plant at Prakasha village 1. Executive summary M/s Genus Paper Products Ltd (GPBL) is a part of Kailash Group of Industries located at Okhla Industrial area Phase1, New Delhi. GPBL is engaged in business paper, coal, power, apparels and electronics. GPBL, after conducting market survey with respect to liner board/kraft paper, have decided to locate a kraft paper mill at village Prakasha of Nandurbar district in Maharashtra. Capacity of the proposed plant will be 300,000 tonnes per annum .It has been resolved by the proponent that the proposed plant will be self-sufficient in power/energy requirement. Hence a coal based thermal power plant of 22 MW has been included in the project proposal. Addl. Chief Secretary (Industries), Mumbai has conveyed the concurrence of State Government vide letter D.O. No. HPC-2017/CR-175/Ind-8 dated 28-07-2017. GPBL has received NOC from Prakasha Gram Panchayat. Kraft paper mill does not require “environmental clearance” as per MOEF & CC, GOI notification Sept. 14, 2006 Sr. 5(i) and EIA amendment notification dated 25/06/2014 (Paper manufacturing from waste paper without delinking, bleaching and colouring is exempted).
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