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Special Metals Overview Handbook

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Special Metals Overview Handbook A LOOK INSIDE THE FUTURE OF METALS THE ALLOY SPECIALISTS ABOUT US The Special Metals Corporation group of companies was created in 1998 when Special Metals Corporation of New Hartford, New York, acquired Inco Alloys International, including its Huntington Alloys, Wiggin Alloys and Welding Products divisions. In 2006, Special Metals Corporation became a part of Precision Castparts Corp., a worldwide manufacturer of complex metal components and products. With a rich history of alloy technology spanning more than 100 years, Special Metals continues to carry out our LEADING vision of customer respect, product quality and innovative technology now and for the future by means of time-tested products such as world-recognized INCONEL®, INCOLOY®, NIMONIC®, UDIMET®, MONEL® and NILO® alloys. With corporate facilities collaborating to bring customers the best technical support, production capabilities and experience 100 YEARS in alloy technology, the professional scientists, engineers and technologists at Special Metals are better equipped than ever to OF ALLOY develop leading-edge materials and processes to meet industry needs worldwide. INNOVatION NEWTON, NC HUNTINGTON, WV With more than a century of experience in the invention, production and supply of high- CANNING VALE, AU HEREFORD, UNITED KINGDOM performance nickel alloys and an aggressive plan for the future, there’s no wonder Special Metals is setting design standards for engineers around the globe. As the inventor of more than 80% of the alloys on the market today, Special Metals touts the industry’s widest range of nickel alloys, cobalt alloys and product forms. These alloys are highly engineered to perform in the world’s most technically demanding applications, offering NEW HARTFORD, NY properties such as creep, heat and corrosion resistance, strength, fabricability, electrical properties and controlled thermal expansion. BRANDS YOU TRUST Our expansive product portfolio includes more than 100 alloy compositions, wrought products and welding consumables, including INCONEL™, INCOLOY™, MONEL™ and more. PRODUCT FORMS Special Metals offers the largest range of nickel alloys in all standard mill forms: ingot, billet, plate, sheet, strip, seamless RESEARCH & TECHNOLOGY tube and pipe, bar and wire, and welding filler metals, electrodes, and fluxes for joining and overlay. The time-tested nickel alloys and cobalt alloys of Special Metals Corporation are highly engineered to offer a superior combination of heat resistance, corrosion resistance, toughness and strength for the most demanding applications. Alloy & Process Development SMC’s Research and Technology (R&T) team is comprised of knowledgeable engineers, metallurgists and scientists tasked with BILLET & BAR PRODUCTS TUBULAR PRODUCTS the development of high technology products and processes. A recent research program resulted in the development of INCOLOY® alloys 945 and 945X, high-strength, corrosion-resistant nickel-based superalloys for sour oil and gas service. Another alloy developed by the R&T group is INCONEL® alloy 740H™, a superalloy specifically designed to meet the rigors of high temperature service in advanced ultra-supercritical (A-USC) power boilers for the high efficiency fossil-fuel fired power FLat PRODUCTS WELDING PRODUCTS generation systems of the future. Application Engineering SMC metallurgists and engineers work with designers and fabricators of metallic equipment and systems to ensure that materials for the application meet the requirements of service but always with consideration of availability, economy and cost control. Technology Processing Center The SMC Technology Processing Center (TPC) is a mini-mill used for the production of small quantities of experimental alloys. Operated by a skilled staff of technicians, this department can also commercially produce small quantities of special alloy 1949 1989 2005 2008 products for SMC customers. OVER A CENTURY OF INCOLOY® alloy 800 INCONEL® alloy 725 INColoy® alloy 27-7MO INColoy® alloy 945 ALLOY INNOVATION Setting the standard The first truly corrosion- Corrosion resistance and Another innovative alloy MANUFACTURING PROCESSES & CAPABILITIES for performace in the resistant age hardenable strength at an economical from Special Metals thermal processing alloy price Corporation for the oil & 1906 industry gas industry Special Metals is considered a world leader in melting technology, The birth of an industry offering the most comprehensive range of alloy compositions while MONEL® alloy 400 1940 1952 1964 2007 guaranteeing the highest quality in all of our products. 1972 Industry’s first corrosion-resistant NIMONIC® alloy 75 INCOLOY® alloy 825 INCONEL® alloy 625 INCONEL® alloy 800 INColoy® alloy 865 • Primary Melting Continuing to serve Industry’s solution to Offering the widest For the land base gas Increasing cost nickel alloy effectiveness of • Secondary Melting (Remelting) high-temperature turbine sulfuric acid versatility of uses in the turbines to supply power applications process industries automotive applications • Hot Working for the 21st century • Cold Working • Heat Treatment • Descaling 1931 1967 1971 1982 1991 2006 2009 INCONEL® alloy 600 INCONEL® alloy 690 INCONEL® alloy 601 INCOLOY® alloy 925 INCONEL® alloy 686 INCONEL® alloy 693 INCOLOY® alloy Developed for milk cans, The nuclear industry’s Premium alloy for Strength and corrosion The ultimate in aqueous The solution to metal 945X now used in nuclear solution to stress the thermal process resistance for the oilfields corrosion resistance dusting attack Extra strength for extra reactors corrosion cracking industry demanding oil & gas applications 1924 1962 1978 1998 Special Metals MONEL® alloy K-500 INCONEL® alloy 718 UDIMET® alloy 720 INCOLOY® alloy 864 Meeting future challenges Keeping the U.S. Navy The most widely used age Strength and heat The automotive at sea hardenable aerospace resistance for gas industry’s solution to with alloy solutions alloy turbines hot salt corrosion INDUSTRIES Oil and Gas Extraction • Cold worked and precipitation hardened well casing for sour oil and gas extraction • Bar and mechanical tube for well control components and sensors • Products for fabrication of components for service in HPHT deep sour wells • Co-extruded seamless piping for oil and gas transfer • Welding products for cladding of line pipe • Alloy plate for production of clad steel plate for risers Refining and Petrochemical Processing • Seamless pipe and tube Aerospace • Plate and strip for manufacture of welded pipe and tube • Sheet for exhaust ducting • Plate for manufacture of vessels and structural • Bar for turbine blades and discs components • Bar for turbine casing, seals and shrouds • Bar and tubular products for manufacture of pumps, • Bar and wire for fasteners valves, fittings and flanges • Bar for shafting • Welding products for both joining and overlay cladding Chemical Processing and Other Process Industries ALLOYALLOY FAMILIES FAMILIES Power Generation • Bio-pharmaceutical vessels for production of today’s • Hot-rolled plate and cold-rolled sheet for use in flue gas “wonder drugs” desulfurization (FGD) systems • Processing and pressure vessels for producing the INCOLOY alloys • Hot-worked and cold-reduced seamless pipe and tube chemicals that we use daily MONEL FERRY alloy MONEL 902, 903, 907 Mo UDIMAR alloys alloy K-500 MONEL alloy 401 alloy R-405 & 909 200 & 300 for boiler superheaters • Cracking and gas-to-liquid equipment for processing INCONEL alloy 783 • Welding consumables for overlay of tubesheets for the world’s wealth of natural and shale gas Al Ti Cu S Al Ti nuclear steam generators • Desalination systems for production of clean drinking NILO alloys 36, 42, INCONEL alloy HX MONEL BRIGHTRAY NIMONIC • Large bar for manufacture of nuclear valves water from seawater INCOLOY 48, 475 & 365 DURANICKEL Al INCOLOY alloys NILO alloy K alloys alloys 901, alloy 27-7MO NILOMAG alloy 77 • Precipitation-hardenable bar and forgings for LBGT • Marine heat exchangers that allow seawater to be used alloy 864 400 & 404 alloy 301 B, F & 35 Ti PE11 & PE16 INCOLOY allloy 908 Mo shafts, fasteners and rotors for industrial use instead of precious fresh water Mo Cu Co Fe Fe Al, Ti Fe INCOLOY alloys NIMONIC INCOLOY Fe INCOLOY Mo Co 800, 800H, 800HT, Fe NICKEL Cr alloy 75 Al NIMONIC NIMONIC alloy 25-6MO and alloys 028, 801, 802, 803, 890 Mo Cu BRIGHTRAY Ti alloys 80A & 81 alloy 90 alloy 25-6HN 020 & 825 & DS INCOLOY Cr Nickel 200, 201, 205, 212 & 270 alloy 330 alloys C & S Mo Ti Al Cr Fe Mo Y2 O3 NIMONIC alloys 105, INCONEL Cr INCONEL INCOLOY INCONEL INCONEL Cr INCONEL Cr INCONEL 115 & 263, Waspaloy alloys alloys alloy 925 alloy 690 alloy 600 alloy MA 754 alloy MA 758 UDIMET alloys 500, G-3 & 050 Al 601 & 601GC 520, 700, 720 & R41 Al Mo, b Ti, Al N Cr, Al, Mo, Co Rare Earths i, Mo INCONEL INCONEL INCOLOY INCONEL INCONEL INCOTHERM INCONEL alloys alloys Cobalt alloy 945 alloy 693 alloy 617 alloy TD alloy 740H 625 & 625LCF X-750 & 751 Ti Mo W Fe Cr, W INCONEL INCONEL UDIMET INCOLOY INCONEL INCOLOY alloys C-276, alloys 706, alloys alloy 945X alloy 725 alloy A-286 622 & 686 718 & 718SPF L-605 & 188 32OO RIVerside DR. Huntington, WV 25705, USA T 304-526-5100 F 304-526-5643 WWW.SPECIALMEtaLS.COM A CENTURY OF ALLOY INNOVatION For over 100 years, Special Metals has been a world leader in the invention and production of highly engineered nickel alloys for demanding applications. In fact, Special Metals has invented over 80 percent of the alloys in the market today—offering the industry’s widest range of nickel alloys, cobalt alloys and product forms. As part of Precision Castparts Corporation (PCC), Special Metals can leverage the capabilities of other leaders in metal to offer an unmatched range of alloy components and products..
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