INCOLOY® Alloys 945 / 945X Contents

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INCOLOY® Alloys 945 / 945X Contents INCOLOY® alloys 945 / 945X Contents 1 Introduction 2 Physical Properties 4 Mechanical Properties 8 Corrosion Resistance 12 Hot and Cold Working 13 Heat Treating 14 Metallography 15 Joining 15 Machinability 15 Available Product Forms INCOLOY alloy 945 machined bars and forgings intended for fabrication of high performance components for service in aggressive environments in the oil and gas industry. www.specialmetals.com INCOLOY® alloy 945 (UNS N09945) is a high-strength, corrosion-resistant alloy designed for demanding applications in the oil and gas industry. The properties of this age hardenable nickel-iron-chromium alloy are enhanced by its contents of molybdenum, copper, niobium, titanium, and aluminum. The chemical composition of alloy 945 is seen in Table 1. The alloy’s nickel content results in resistance to chloride- induced stress corrosion cracking. Nickel, in conjunction with the molybdenum and copper, also gives alloy 945 outstanding resistance to general corrosion in reducing media. Molybdenum also imparts resistance to localized attack (pitting and crevice corrosion). The alloy’s content of chromium provides resistance in oxidizing environments. Niobium, titanium and aluminum participate in the age hardening reaction that occurs during heat treatment. Their interaction forms gamma prime and gamma double prime precipitates, which strengthen the alloy. INCOLOY alloy 945 is suitable for downhole oil and gas applications requiring high strength and corrosion resistance in aggressive sour wells containing high levels of hydrogen sulfide and chorides. Because of the alloy’s resistance to stress cracking in environments rich in hydrogen sulfide, it is suitable for downhole and surface gas-well components including tubular products, valves, hangers, landing nipples, tool joints and packers. The alloy can also be used for fasteners, pump shafting and high strength piping systems. INCOLOY alloy 945 is approved under NACE MR0175 / ISO 15156-3 for use in oil and gas applications up to NACE level VII and level VI-450ºF severity. INCOLOY alloy 945 products are available in several strength grades. Conventional annealed and aged alloy 945 products exhibit a minimum yield strength of 125 ksi. A high strength grade of the alloy, designated INCOLOY alloy 945X, exhibits a minimum yield strength of 140 ksi. Limiting mechanical properties are presented in Table 13. Comparative data are presented in Tables 7 and 8. The strength of alloy 945X is also higher than that of alloys 718, 725, and 925. In addition, cold worked and directed aged products are available with even higher levels of strength for applications such as shafting. Limiting mechanical properties are reported in Table 14 and comparative strength levels are found in Tables 9 and 10. Limiting properties of alloy 945 products are defined in specifications prepared by Special Metals Corporation, the inventor and producer of the product. These include HA 119, HA 121, HA 122 and HA 123. Copies are available by contacting the Special Metals Research and Technology Department. Table 1 – Limiting Chemical Composition of INCOLOY alloy 945, wt % Nickel ......…………………………………..…..45.0-55.0 Chromium ..…………………………………….19.5-23.0 Iron ……………….………………………………Balance Molybdenum …….………………………………..3.0-4.0 Niobium .…………………………………………..2.5-4.5 Copper …………………………………………….1.5-3.0 Titanium ….………………………………………..0.5-2.5 Aluminum ….…………………………………….0.01-0.7 Manganese ...……………………………………1.0 max. Silicon …..………………………………………..0.5 max. Sulfur …..……………………………………….0.03 max. Phosphorous .………………………………….0.03 max. Carbon …..…………………………………0.005 to 0.04 INCOLOY® alloys945/ 945X Physical Properties Physical properties of INCOLOY alloy 945 are given in Table 2. All are room-temperature values except the melting range. Tables 3 and 4 provide co-efficient of expansion and specific heat data over a range of temperatures. Thermal conductivity and modulus of elasticity over a range of temperatures are presented in Tables 5 and 6. Table 2 – Physical Properties of INCOLOY alloy 945 Table 4 – Specific Heat Density, lb/in3………………………...………………..0.296 Temperature Specific Heat 3 g/cm …………….……………………………..8.2 ºC ºF J/kg•ºC BTU/lb•ºF 23 73 445 0.106 Melting Range, ºF ……………………..………2317-2510 50 122 455 0.109 ºC ……..………………………1270-1377 100 212 467 0.112 Electrical Resistivity, ohm•cmil/ft ………...…………..663 200 392 491 0.117 mW•m………………………….1.10 300 572 515 0.123 400 752 540 0.129 Permeability at 200 oersteds (15.9 kA/m)……...….1.003 500 932 563 0.135 600 1112 588 0.140 6 Young’s Modulus, 10 psi…………………….………..29.1 700 1292 607 0.145 GPa………………………….…..200.8 800 1472 639 0.153 900 1652 670 0.160 1000 1832 688 0.164 1100 2012 690 0.165 1150 2102 700 0.167 Table 3 – Coefficient of thermal expansion. The values are mean coefficient of linear expansion between 77ºF (25ºC) and the listed temperature. Table 5 – Thermal Conductivity Coefficient of thermal Temperature Thermal Conductivity Temperature expansion ºC ºF W/m•ºC BTU•in/ft2•h•ºF -6 -6 ºF ºC In/in/ºF•10 cm/cm/ºC•10 23 73 10.9 75.9 200 93 7.88 14.19 50 122 11.5 79.8 300 149 7.91 14.24 100 212 12.5 86.9 400 204 7.98 14.36 200 392 14.4 99.6 500 260 8.04 14.47 600 316 8.16 14.69 300 572 16.4 113.7 700 371 8.30 14.94 400 752 18.4 127.3 800 427 8.40 15.12 500 932 20.3 141.0 900 482 8.48 15.26 600 1112 22.4 155.1 1000 538 8.55 15.39 700 1292 23.9 165.7 1100 593 8.69 15.64 800 1472 25.7 178.3 1200 649 8.85 15.93 900 1652 26.2 181.8 1300 704 9.07 16.32 1000 1832 28.0 194.2 1400 760 9.38 16.89 1500 816 9.70 17.47 1100 2012 29.5 204.4 1600 871 10.01 18.01 INCOLOY® alloys945/ 945X Table 6 – Modulus of Elasticity Temperature Tensile Shear Poisson’s Modulus Modulus Ratio ºF 103 ksi 103 ksi 70 28.3 10.8 0.31 200 27.9 10.7 0.31 300 27.3 10.4 0.31 400 26.9 10.2 0.31 500 26.4 10.0 0.32 600 26.0 9.9 0.32 700 25.6 9.7 0.32 800 25.1 9.5 0.32 900 24.6 9.3 0.32 1000 24.2 9.1 0.33 1100 23.6 8.9 0.33 1200 23.1 8.6 0.34 1300 22.5 8.4 0.34 ºC GPa GPa Poisson’s Ratio 23 195 74 0.31 93 192 74 0.31 149 188 70 0.31 204 185 70 0.31 260 182 69 0.32 316 179 68 0.32 371 176 67 0.32 427 173 65 0.32 482 169 64 0.32 INCOLOY alloy 945 can be used for fasteners where the 538 167 63 0.33 operating conditions call for high strength and resistance to 593 163 61 0.33 corrosion. 649 159 59 0.34 704 155 58 0.34 INCOLOY® alloys945/ 945X Mechanical Properties INCOLOY alloy 945 is austenitic nickel-iron-chromium alloy made precipitation-hardenable by it contents of niobium, titanium, and aluminum. The precipitation hardening (age hardening) heat treatment induces the formation of Ni3(TiNbAl)-type (gama prime) and Ni3(NbTiAl)-type (gamma double-prime) precipitates. These particles are of sub-micron size and are uniformly distributed in the matrix resulting in high strength. Mechanical properties generated from commercially produced material are reported below. Typical properties of various sizes annealed and aged round bars of alloys 945 and 945X are reported in Tables 7 and 8. Higher strengths (such as might be desired for shafting) can be obtained in products that are cold worked and direct aged. Mechanical properties of alloy 945 and 945X products processed in this manner are reported in Tables 9 and 10. Mechanical properties of cold drawn, annealed, and aged tubing are in Table 11. Table 12 shows tensile properties of 6 inch (152 mm) diameter round bar. Limiting mechanical properties of annealed and aged alloys 945, 945X and 925 products are shown in Table 13. Limiting mechanical properties of annealed, cold drawn, and aged alloy 945 and 945X shafting bar are shown in Table 14. Yield strength values at temperatures up to 450ºF are presented in Figure 1. Rotating beam fatigue strength of alloy 945 at room temperature in air is shown in Figure 2. Comparative data of alloy 925 is also shown in the plot. The figure also compares yield strength of alloy 945 with alloy 925. The heat treatments employed for these alloy 945 products are: Annealing - 1850ºF-1950ºF (1010ºC-1066ºC) for ½ to 4 hours, water quench. Age Hardening - 1300ºF-1350ºF (704ºC-732ºC / 6-8 hours, furnace cool at 50ºF-100ºF (26ºC-56ºC) /hour to 1125ºF-1175ºF (607ºC-635ºC), hold at temperature for 6-8 hours, air cool. Table 7 – Typical mechanical properties of annealed and aged round bar of INCOLOY alloy 945. Impact strength was determined at -75ºF. Impact strength for the rod 3.5 inch and larger is determined in the transverse orientation. Yield Tensile Reduction of Impact Rod Size Elongation Hardness Grain Size Strength Strength Area Strength in mm ksi MPa ksi MPa % % ft•lb joules Rc ASTM # 1.0 25 133.4 920 173.2 1194 27.8 48.0 76 103 40 2 2.0 51 132.5 914 170.2 1174 28.2 47.6 70 95 40 3 3.5 89 135.5 934 172.0 1186 25.5 40.5 58.2 79 43 2 4.5 114 134.2 925 168.6 1163 28.6 46.7 62 84 42 2.5 6.0 152 141.0 972 176.0 1214 22.0 34.6 55.3 75 42 2.5 12.0 305 142.3 981 171.7 1184 26.3 43.6 61.2 83 40 2 14.0 356 140.3 967 169.3 1167 26.6 30.7 77 105 39 2 INCOLOY® alloys945/ 945X Table 8 – Typical mechanical properties of annealed and aged round bar of INCOLOY alloy 945X.
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