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In the kingdom of Bhutan, high in the Himalayan Mountains, is Paro International Airport. One of the world’s most challenging airports, Paro is 7,300 ft (2.23 km) above sea level and surrounded by deep valleys and 18,000-ft (5.48-km) peaks. Here a Boeing 737-700 recently completed successful technical demonstration test flights that proved its performance capabilities and verified procedures for safe takeoff and landing opera- tions in high-elevation, high-terrain environments. FLIGHT OPERATIONS VAN CHANEY FLIGHT TEST PILOT FLIGHT OPERATIONS PRODUCTION BOEING COMMERCIAL AIRPLANES MAGALY CRUZ PERFORMANCE, AERODYNAMICS ENGINEER FLIGHT OPERATIONS ENGINEERING BOEING COMMERCIAL AIRPLANES BUZZ NELSON CHIEF PROJECT PILOT FLIGHT OPERATIONS 737-700737-700 BOEING COMMERCIAL AIRPLANES TECHNICALTECHNICAL DEMONSTRATIONDEMONSTRATION FLIGHTSFLIGHTS ININ ALLEN ROHNER REGIONAL DIRECTOR MARKETING BOEING COMMERCIAL AIRPLANES MIGUEL SANTOS DIRECTOR INTERNATIONAL SALES BHUTANBHUTAN BOEING COMMERCIAL AIRPLANES JAMES WILSON PERFORMANCE, AERODYNAMICS ENGINEER SALES SUPPORT AERODYNAMICS BOEING COMMERCIAL AIRPLANES Third-Quarter 2003 — July AERO 3 aro International Airport, engine-out takeoff procedures, which 1 TECHNICAL DEMONSTRATION P in the kingdom of Bhutan, is required for Paro operations, TEST FLIGHT AIRPLANE is high in the Himalayan engine-out missed approach and The demonstration airplane was a Mountains. At 7,300 ft (2.23 km) go-around procedures, and Druk Air 737-700 Boeing Business Jet (BBJ) above sea level, with a runway procedures for landing on both configured with blended winglets and a 6,500 ft (1.99 km) long, surrounded directions of the runway at Paro. business jet interior (fig. 1 and table 1). by deep valleys and 18,000-ft This article discusses The 737-700 BBJ used for the demon- stration flights is aerodynamically (5.48-km) peaks, Paro is one of the 1. Technical demonstration equivalent to the commercial variant of world’s most difficult airports for test flight airplane. the 737-700 being offered to Druk Air. takeoffs and landings. In February 2003, a Boeing 2. Technical demonstration 2 TECHNICAL DEMONSTRATION 737-700 successfully completed test flights description. TEST FLIGHTS DESCRIPTION 11 test flights at Paro International On February 6, 2003, two technical 3. Technical demonstration Airport. The series included two demonstration test flights were ac- test flight analysis. complished from runways 33 and 15 technical demonstration flights and eight customer relations flights with Druk Air Royal Bhutan Airlines, the Hotan Golmud national airline of Bhutan. Druk Air, which operates two 72-passenger CHINA BAe 146-100 jets from Paro to six cities in five countries, is consider- ing upgrading its fleet and extending its routes. The rigorous test flights proved that the 737-700 is capable BHUTAN Lhasa of meeting all performance and procedural requirements for safe NEPAL Paro New Delhi Kathmandu operations at Paro and other airports Thimphu in high-elevation, high-terrain environments. Imphal The 737-700 performed flight Dhaka maneuvers as predicted and met or BANGLADESH exceeded performance expectations Monywa for simulated one-engine-inoperative Mandalay INDIA MYANMAR maneuvers, which were accomplished Sittwe by reducing thrust on one engine to idle power. The expected perform- Sholapur ance levels proved conservative when Rangoon compared with the demonstrated performance of the 737-700. Bay of Bengal Test flight data were verified by flight data recorder (FDR) infor- mation, indicating that predicted airplane performance is represen- The kingdom of Bhutan is located near Nepal, between China tative of actual airplane performance in the north and India in the east, south, and west. The kingdom, as recorded by the FDR. which is roughly the size of Switzerland, has a population of The test flights verified procedures 750,000 people. The Bhutanese value their rich natural environ- for takeoff and landing operations ment and ecosystem, which includes 770 species of birds and at Paro. The 737-700 demonstrated 5,500 species of plants. 4 AERO Third-Quarter 2003 — July 1 737-700 TECHNICAL FLIGHT DEMONSTRATION AIRPLANE FIGURE at Paro International Airport. Boeing DEMONSTRATION AIRPLANE approximately 30 deg to avoid terrain pilots Captain Buzz Nelson and 1 SPECIFICATIONS that extends from the west valley Captain Van Chaney flew the 737-700 TABLE wall. This maneuver was followed by accompanied by the Druk Air chief Airplane model Boeing 737-700 BBJ a left bank to position the airplane pilot on the first flight and a senior Registration number N184QS along the east wall of the west fork first officer on the second flight. Manufacturer’s serial number 30884 of the river. The climb continued To prove the capability of the close to the east wall until the turn- 737-700 at Paro, the technical demon- Maximum taxi weight 171,500 lb (77,791 kg) back initiation point. A teardrop stration flights had to show that the Maximum takeoff weight 171,000 lb (77,564 kg) turnback was initiated just after airplane could take off following a Maximum landing weight 134,000 lb (60,781 kg) passing abeam the Chhukha village. simulated single engine failure at the Here the terrain falls away off the Maximum zero fuel weight 126,000 lb (57,153 kg) most critical point during the takeoff right wing where a stream empties Fuel capacity 9,700 U.S. gal (36,718 L) ground roll (V1) and safely return into the river. The turnback was to the airport on one engine. Engines CFM56-7B flown with a 30-deg bank while Terrain in the valleys surrounding maintaining speed throughout Paro limits takeoff performance. a turnback at the opposite end of the the turn. Flight operations into and out of Paro valley, and landing, with one engine After completing the teardrop only occur when the visibility in remaining at idle (representing the maneuver, the pilots performed the valley is clear. This visibility is engine failure) throughout the demonstra- a flaps 15 (engine-out landing flap) required to allow an airplane to turn tion. One technical flight demonstration missed approach to runway 15. This around safely within the steep valley was accomplished in each direction was followed by a go-around and a walls and reach the minimum safe alti- from the runway at Paro. teardrop turnback south of the runway tude to depart the valley or return to the using the Druk Air runway 15 turn- airport in the event of an engine failure. Runway 33 Technical back procedure. The condition was The technical demonstration flight Demonstration Test Flight completed successfully with a normal profile consisted of a takeoff with The first technical demonstration test flaps 40 landing using the Druk Air a simulated single engine failure at flight was performed from runway 33 straight-in landing procedure. V1,a turnback within the river valley, (fig. 2). After takeoff, a right bank The takeoff weight for runway 33 is a missed approach, a go-around, was initiated for a heading change of limited by the turning radius required Third-Quarter 2003 — July AERO 5 2 PARO RUNWAY 33 TECHNICAL DEMONSTRATION TEST FLIGHT OVERVIEW FIGURE 6,000 Takeoff weight: 115,633 lb (52,450 kg) at 7°C V1, 125 kias; VR, 130 kias; V2, 136 kias Flaps 5 takeoff Flaps 15 missed approach and go-around Flaps 40 landing 4,000 1,200 ft Air conditioning off; anti-ice off 540 ft 2,000 1,200 ft 540 ft Runway Runway 15 33 0 Landing Takeoff Brake release -2,000 Contour heights 540 ft 1,200 ft above airport elevation -4,000 Lateral displacement from runway centerline, m -6,000 -8,000 -6,000 -4,000 -2,000 0 2,000 4,000 6,000 8,000 10,000 Distance from brake release, m DEMONSTRATION AIRCRAFT assuming that the airplane Engine failure was simulated by 2 TAKEOFF GROSS WEIGHT was positioned within 492 ft throttling back the left engine to idle TABLE Zero fuel weight* 100,433 lb (45,556 kg) (150 m) of the valley wall. at 125 kias, the V1 speed for takeoff. The takeoff gross weight for Runway 15 Technical Runway 33 Fuel 15,200 lb (6,895 kg) the technical demonstration Demonstration Test Flight Takeoff weight 115,633 lb (52,450 kg) was calculated based on the airplane empty weight and the The second technical demonstration Zero fuel weight* 100,433 lb (45,556 kg) weight of the crew, passengers, test flight was performed from and fuel on board (table 2). runway 15 (fig. 3). Runway 15 Fuel 13,900 lb (6,305 kg) Table 3 lists the airport con- After liftoff, a right bank was per- Takeoff weight 114,333 lb (51,861 kg) ditions and airplane configu- formed for a 10-deg heading change, ration and takeoff speeds. followed by a left bank for a 60-deg *Includes the weight of three crewmembers, ten passengers, amenities, and potable water. 3 PARO RUNWAY 33 TEST FLIGHT PARAMETERS to perform a 30-deg bank turnback. The available turning radius is based TABLE Airplane configuration on the valley width at the net height Airport conditions Takeoff gross weight: 115,633 lb (52,450 kg) achievable while maintaining not Takeoff time: 03:58 Zulu Takeoff thrust rating: CFM56-7B26 less than 492 ft (150 m) of lateral Landing time: 04:10 Zulu Center of gravity: 18.1%MAC ° separation to the terrain and all ob- Tower-measured temperature: 7 C Stab trim: 5.25 units stacles on either side of the intended Tower QNH: 1,021 mbar = 7,140 ft pressure altitude Flaps 5 takeoff Tower wind: 190 deg at 6 kn track. The limit weight calculations Flaps 15 missed approach and go-around Flaps 40 landing were based on the valley width at Airplane takeoff speeds Air conditioning off; anti-ice off the