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Prefeasibility Study Report Brick Manufacturing Project by Ap 1 Bricks Taluka:Dholka, Dist: Ahmedabad July ,2018

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Prefeasibility Study Report Brick Manufacturing Project by Ap 1 Bricks Taluka:Dholka, Dist: Ahmedabad July ,2018 PREFEASIBILITY STUDY REPORT For BRICK MANUFACTURING PROJECT BY AP 1 BRICKS LOCATED AT : SURVEY NO 979, TALUKA :DHOLKA, DIST : AHMEDABAD JULY ,2018 1 Index Section Details Page No. 1. Details of Proposed Project 3 - 5 1.1 Need of the Project 3 1.2 Location of the Proposed Project 3 1.3 Process Technology 3 1.4 Product Details 4 1.5 Cost of Proposed Project 4 1.6 Permission from Authorities 4 1.7 Resources Requirement 4 1.7.1 Raw Material 5 1.7.2 Electricity 5 1.7.3 Water 5 1.7.4 Fuel 5 1.7.5 Man Power 5 1.7.6 Land 5 1.7.7 Equipment / Machinery / Vessel / Reactor 5 1.8 Pollution Potential 5 2. Anticipated impact based on project operations on receiving Environment 7 – 8 2.1 Population 7 2.2 Flora and Fauna 7 2.3 Water 7 2.4 Air 8 3. Mitigation Measures 9 - 17 3.1 Wastewater Treatment and and Disposal 9 3.2 Air Pollution Control Measures 9 3.3 Noise Control Measures 11 3.4 Solid /Hazardous Wastes Management System 11 3.5 Greenbelt Development 12 3.6 Environment Management cell 12 3.7 Hazards and Safety Measures 12 2 Details of Proposed Project: 1.1. Need of the Project The proposed mining project falls in the Ahmedabad District of central Gujarat in the Gujarat State. Gujarat is the one of the largest contributors of Industrial Growth in the nation. The mining project will be done on Non –Agricultural land. For such type of mining project, the survey is being carried out by Geology Department of government to evaluate the probable reserve. Sand is composed largely of mineral calcite and is an important material for masonry and architecture. This natural clay from India are generally used in flooring, wall cladding, vanity tops and to pave the floors of large commercial complexes, hospitals, airports, shopping malls, railway station, parks etc. 1.2 Location of the Proposed Project: Project location is at Survey no.979, Ta: Dholka, Dist:Ahmedabad. The mining area is 00-67-98 Hactare. 3 1.3 Process Technology (Manufacturing Process): • Thorny bushes will be removed. Top soil should be removed and stored at boundary of the Mines. Remaining soil will be dig out and stored at the Mines site for refilling at the closer time. • Weathered rock will be removed. Weathered rock shall be sell-out which is used for soling of road preparation otherwise stored at Mines site for refilling at the time of Mines closer. • Fresh rock will be excavated by using controlled blast. Drill the holes and fill the blast material. Blast material will be used in small quantity depends on tensile strength of the rock, it will be utilized in small quantity in more numbers with delay time in series than one big size blast to reduce effect of Noise and Vibration. • Separated boulder/stones will be collected with help of forklift and transported by truck/ tractors to crusher plant, where boulder/ stones will be crushed in required size and sell to market. Fine sand type particles will be sold to road surfacing vendors. • All around the excavated quarry pit the Proper wire fencing is required to avoid falling of kids, cattle etc. • The excavation slope/berm will be maintained properly to avoid landslide or rock slope failure. • Prior to start of work every day spray/sprinkle of water on transportation route as well as at crusher plant will be carried out to avoid air/dust emission. • Regular servicing of equipments/machineries will be carried-out to reduce Noise level. • History suggests blast area contributes to 50.1% of total injuries mainly because of premature blast (11.4%), fly rock (10.8%), misfires (9.9%), and fumes (8.5%). These unsafe conditions will be minimized by (a) estimating the fly rock zone based on shot conditions, and added a factor of safety will be considered to determine the bounds of the blast area, (b) all employees, contractors, and visitors from the blast area will be cleared, (c) unauthorized entry will be prevented using flag, (d) adequate blasting shelters will be used for employees whose presence is required in the blast area, and (e) effective communication will be maintained with guards, mine foreman, and other employees. Restoration Plan: Including landscaping proposals, phasing and proposal for reuse of the area after quarrying or will be used as water reservoir and supply the water to those who require. Ancillary Work: Transportation route will be marked for traffic regulation. Office building, stores for newly purchased spare parts as well as for used oil and tyre-tubes. 4 1.4 Product Details: Mining of Ordinary Clay area . 1.5 Cost of Project The approx cost of the proposed project will be 23 Lac. The details of the cost of the project are given here under in Table: Table: Cost of the Project Land & Building 1.00 Lacs Plant & Machinery 18.00 Lacs 1.6 Permission from Authorities: Details are given in 42 pts form attached herewith. 1.7 Resources: As the proposed project will be required resource for production. The details of the resources given hereunder, 1.7.1 Raw Material requirement 1.7.2 Electricity 1.7.3 Water 1.7.4 Fuel requirement 1.7.5 Manpower 1.7.6 Land 1.7.7 Equipment / Machinery / Vessel / Reactor 1.7.1 Raw Material requirement The project under consideration is project for manufacturing of bricks so need of four type of raw material will use like sand, saw dust, & fly ash. The final product will be Bricks which shall be marketed directly by road to various destinations. 1.7.2 Electricity Source of Power supply: 05 HP, Madhya Gujarat Vij company Limited (MGVCL). 1.7.3 Water Fresh water requirement will be 7,200 L/Day for the proposed project. Out of this 1500 L/Day will be used for domestic purpose, 6700 L/Day for greenbelt development purpose and 500 L/Day Dust Control Sprinkling System. 5 1.7.4 Fuel Requirement No fossil fuel is required for blasting operation. 1.7.5 Man power The proposed mining activity will provide employment of 28-30 full time people approximately. 1.7.6 Land Project land is Private Land. 1.7.7 Equipment/ Machinery: 1 Wagon drill machine 2 Dozzer 3 JCB/Poclain 4 Crusher with conveyor belt 5 Water sprinkler system 6 Trucks for transportation of material 1.8 Pollution Potential: 1.8.1 Air Emission: Dust Emission during Mining, Transportation & Crushing of the Stones which will be controlled by water sprinkling and development of Greenbelt area. 1.8.2 Industrial Water Pollution: Nil. 1.8.3 Hazardous Wastes Generation: Nil. 6 2. Anticipated impact based on project operations on receiving Environment 2.1 Population: The project is micro level enterprise. Hence, the magnitude of impact is negligible. No influx of population is anticipated as only local labor shall be deployed. 2.2 Flora and Fauna: No endangered Spp. Or forest within 10 KM radius. Surrounding land is wasteland. No farming in the surrounding. Very negligible impact on flora & fauna. 2.3 Water: 2.3.1 Water Consumption 2.3.2 Wastewater Generation 2.3.3 Rain Water Harvesting 2.3.1 Water Consumption: Fresh water requirement will be 7,200 L/Day for the proposed project. Out of this 1500 L/Day will be used for domestic purpose, 5,200 L/Day for Greenbelt Development purpose and 500 L/Day for Dust Control Water Sprinkler. The detail breakup of the water consumption is given hereunder in Table: 1. Domestic 1500 Liter 2. Green Belt Development 5,200 liter 3. Water Sprinkler 500 liter Water Source: Domestic: Tanker. 2.3.2 Wastewater Generation: The total wastewater generation will be 1300 L/Day from the proposed project. Details of the same are provided hereunder 1. Domestic 1300 2. Green Belt Development -- 3. APCM (Water Sprinkler) -- Total (1+2+3) 1300 * Disposal to soak pit through septic tank. 7 Sprinkled water will be evaporated in atmosphere in short time and it contains same soil dust of the existing land. Therefore, it is not polluted water. 2.3.3 Rain Water Harvesting: As the water is the basic natural resources and towards the step to resource conservation, rain water harvesting system is integrated in the project. Quarry rain water will be percolated from the sides and the balance collected rain water will be lifted out and stored at storage tank for water sprinkling and greenbelt development. 2.4 Air: The Impact on the air quality is divided in to two categories: A. Impact on air quality during Mining phase B. Impact on air quality during Transportation phase. A. Impact on Air Quality during Construction Phase: Minimum amount of air pollution will occur due to fly dust during Mining Phase. B. Impact on Air Quality during Operation Phase: Sources of Air Pollution Dust generation during Mining, Transportation and Crushing of Minerals. Impact on Environment Minor increase of particulate matters in local environment. 8 3. Mitigation Measures Mitigation Measures The proposed unit will provide adequate Environmental Management Plan to assure the regular and efficient working / operation of the same. The details of Environment Plan are described here under: Objectives: Regular and efficient working of the Operation with acceptable minimum Environmental Impact. • To conserve the environment. • To check and maintain the record of the environmental parameters for the further improvement of the process and environment. • To comply with the Act, Rules, Notifications directly applicable to the Environment Management. 3.1 Wastewater Treatment System and Disposal: A) Domestic Wastewater: The generated 1300 L /Day of domestic waste water will be drained in to the Soak pit through septic tank.
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