Brazing Compilation of Literature References from 1973 to 1978
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Aluminum Brazing with Non-Corrosive
Aluminium Brazing with Non-corrosive Fluxes State of the Art and Trends in NOCOLOK® Flux Technology Dr. Hans – Walter Swidersky Solvay Fluor und Derivate GmbH Hans-Boeckler-Allee 20 – 30173 Hanover, Germany Presented at the 6th International Conference on Brazing, High Temperature Brazing and Diffusion Bonding (LÖT 2001), Aachen, Germany (May 2001) – Revised Text Abstract This paper summarises the general development and the current status of aluminium brazing with non-corrosive fluxes. Based on the most common manufacturing practices, present-day brazing operations are described. Numerous improvements to aluminium brazing technology have been made in recent years. The most significant devel- opments and trends are addressed, particularly process reengineering (e.g., cleaning, flux application), cost savings (e.g., water, flux, energy), and aluminium alloy improvements (e.g., high strength, good formability, and long-life). Table of contents Success or failure in CAB production relies on several • Introduction factors. The starting point is good product fit-up. Parts 1. Cleaning and Flux Application to be metallurgically joined must have intimate contact 2. Flux Application Methods at some point along the joint. An adequate (but not 3. Wet Flux Application excessive) quantity of filler metal must be available to 4. Dry/ Electrostatic Flux Application fill the joints. Capillary forces pull the filler into the 5. Post Braze Flux Residue joints. The gap tolerance is 0.1 to 0.15 mm for non-clad 6. Filler Metal Alloys components. When clad products are used, intimate 7. Brazing Alloys and Brazing Sheet contact is recommended; the clad layer(s) will act as a 8. -
Effect of Forming Temperature and Sheet Temper on the Brazing Characteristics of Aluminum Alloy Sheet
Effect of Forming Temperature and Sheet Temper on the Brazing Characteristics of Aluminum Alloy Sheet by Michael J. Benoit A thesis presented to the University of Waterloo in fulfillment of the thesis requirement for the degree of Doctor of Philosophy in Mechanical and Mechatronics Engineering Waterloo, Ontario, Canada, 2018 © Michael J. Benoit 2018 Examining Committee Membership The following served on the Examining Committee for this thesis. The decision of the Examining Committee is by majority vote. External Examiner DAVID WILKINSON Distinguished University Professor, McMaster University Supervisor MARY WELLS Professor, University of Waterloo Supervisor CAROLYN HANSSON Professor, University of Waterloo Internal Member NORMAN ZHOU Professor, University of Waterloo Internal Member MICHAEL WORSWICK Professor, University of Waterloo Internal-external Member ALEXANDER PENLIDIS Professor, University of Waterloo ii Author’s Declaration This thesis consists of material all of which I authored or co-authored: see Statement of Contributions included in the thesis. This is a true copy of the thesis, including any required final revisions, as accepted by my examiners. I understand that my thesis may be made electronically available to the public. iii Statement of Contributions The research contained within this thesis was conducted as part of a Natural Sciences and Engineering Research Council of Canada Collaborative Research and Development grant (NSERC CRD), in collaboration with Dana Canada Corporation and CanmetMATERIALS. Furthermore, the results presented in Chapters 3 to 6 have been adapted from manuscripts which are published, or are to be published. As a result, a number of co-authors have contributed to the current work. However, all measurements which were not performed by me were conducted either under my direct supervision, or were co-ordinated by me. -
ALUXCOR 4047 Aluminum Flux Cored Braze Filler Metal
TECHNICAL INFORMATION SHEET ™ ALUXCOR 4047 ALUMINUM FLUX CORED BRAZE FILLER METAL DESCRIPTION Brazing Range 1080°F- 1120°F (582°C - 605°C) Electrical Conductivity: 40 (%IACS) Aluxcor 4047 flux cored brazing wire is designed for manual and Weight in ft./lb. (0.090 dia.) 184.5 semi-automatic aluminum flame brazing. A common application is brazing HVAC aluminum components including return bends, AVAILABLE FORMS headers, tube assemblies, and distributors. The flux core eliminates the need for a separate flux application and the core Standard diameters in coils, rods, spools, and formed rings. cross section is designed to release a measured amount of flux into the capillary. This ensures good oxidation protection and SPECIFICATION COMPLIANCE suitable capillary fill by the melted aluminum metal. Metal – AWS A5.8 Classification BAlSi-4 Aluxcor 4047 is available with different flux compositions. Each ISO 17672 Code Al 112 flux chemistry and ratio is designed to provide brazing Flux – Conforms to Harris Products Group engineering standard characteristics engineered for your specific application. for cored brazing material. Formula 15.1 is a potassium fluroaluminate salt with a SAFETY INFORMATION melting range of 1049 ° - 1061° F, (564° - 572°C). WARNING: PROTECT yourself and others. Read and understand this Formulas 15.2, 15.3 and 15.4 are cesium fluoroaluminate information. blends which lower flux activity temperature and corresponding FUMES AND GASES can be hazardous to your health. brazing temperature. Inclusion of this compound also allows HEAT RAYS, (infrared radiation) from flame or hot metal can injure eyes. brazing of magnesium containing base metals like 6063. Before use, read and understand the manufacturer’s instructions, Material Safety Data Sheets (MSDS), and your All flux core compositions are non-hygroscopic so post braze employer's safety practices. -
Soldering and Brazing of Copper and Copper Alloys Contents
Soldering and brazing of copper and copper alloys Contents 1. Introduction 4 5. Quality assurance 47 2. Material engineering fundamentals 9 6. Case studies 48 2.1. Fundamentals of copper and copper alloys 9 6.1 Hot-air solder levelling of printed circuit boards 48 2.2 Filler materials 10 6.2 Strip tinning 49 2.2.1 Soft solder 11 6.3 Fabricating heat exchangers from copper 49 2.2.2 Brazing filler metals 13 6.4 Manufacture of compact high-performance 2.3 Soldering or brazing pure copper 16 radiators from copper 49 2.4 Soldering / brazing copper alloys 18 2.4.1 Low-alloyed copper alloys 18 7. Terminology 50 2.4.2. High-alloyed copper alloys 22 8. Appendix 51 3. Design suitability for soldering/brazing 26 References 57 4. Soldering and brazing methods 29 Index of figures 58 4.1 The soldering/brazing principle 29 4.2 Surface preparation 30 Index of tables 59 4.3 Surface activation 32 4.3.1 Fluxes 33 4.3.2 Protective atmosphere / Shielding gases 35 4.4 Applying the solder or brazing filler metal 36 4.5. Soldering and brazing techniques 37 4.5.1 Soldering with soldering iron 38 4.5.2 Dip bath soldering or brazing 38 4.5.3 Flame soldering or brazing 40 4.5.4 Furnace soldering or brazing 40 4.5.5 Electric resistance soldering or brazing 43 4.5.6 Induction soldering or brazing 44 4.5.7 Electron beam brazing 45 4.5.8 Arc brazing 45 4.5.9 Laser beam soldering or brazing 46 2 | KUPFERINSTITUT.DE List of abbreviations Abbreviations Nd:YAG laser Neodymium-doped yttrium aluminium garnet laser SMD Surface-mounted device PVD Physical vapour deposition RoHS -
Effect of Homogenization on Recrystallization and Precipitation
Materials Transactions, Vol. 49, No. 2 (2008) pp. 250 to 259 #2008 The Japan Institute of Metals Effect of Homogenization on Recrystallization and Precipitation Behavior of 3003 Aluminum Alloy Hsin-Wen Huang, Bin-Lung Ou and Cheng-Ting Tsai Department of Mechanical Engineering, National Central University, Chung-Li, Taiwan 320, R.O. China This investigation studies 3003 aluminum alloys for automobile heat exchangers. The effects of precipitation in homogenization treatments, recrystallization in extrusion and brazing on extrusion forming ability and final material properties are examined. At first, fine second phase particles were precipitated during the 460C Â 9 h homogenization treatment and coarse particles were precipitated by homogenization treatments with 600C Â 9 h. Second, when the precipitation were not plentiful and fine enough during extrusion, the amount of solution dominated the extrusion breakout pressure, and recrystallization was easier; on the contrary, the domination state was replaced by plentiful and fine precipitated particles, and recrystallization became more difficult. Additionally, the hardness after extrusion was lower in the complete recrystallization position, and higher in the incomplete recrystallization position. Finally, in brazing, the sample under the 460C Â 9h condition (a) underwent full recrystallization from partial recrystallization with a reduction in strength; the local position of the edge of the sample under the 600C Â 9h ! 460C Â 3 h condition (c) exhibited a second recrystallization and a significant drop in hardness. [doi:10.2320/matertrans.MRA2007615] (Received June 19, 2007; Accepted November 26, 2007; Published January 25, 2008) Keywords: 3003 aluminum alloy, homogenization, precipitation, extrusion, brazing, recrystallization, second recrystallization 1. Introduction brazing were determined. -
The Brazing Guide GH Induction Atmospheres
The Brazing Guide GH Induction Atmospheres Turnkey Heating Solutions GH Induction Atmospheres • 35 Industrial Park Circle, Rochester New York 14624 USA • Tel: 585.368.2120 • Fax: 585.368.2123 • [email protected] • www.inductionatmospheres.com The Brazing Guide Brazing is a method of joining two pieces of metal together with a third, molten filler metal. Of all the methods available for metal joining, brazing may be the most versatile. The process is relatively fast and economical, requires relatively low temperatures and is highly adaptable to automation and lean manufacturing initiatives. Brazed joints have great tensile strength – they are often stronger than the two metals being bonded together. Brazed joints repel gas and liquid, withstand vibration and shock and are unaffected by normal changes in temperature. Because the metals to be joined are not themselves melted, they are not warped or otherwise distorted and retain their original metallurgical characteristics. Use this guide to learn about the different aspects of brazing and the many advantages offered by this unique process. Brazing Overview ..............................................................................................pg 2 Topics include brazing basics, when brazing works best, heat sources for brazing and types of braze joints. Basic Procedures .......................................................................................................pg 4 Describes the basic process and offers recommendations to improve your brazing techniques. Induction Brazing ...............................................................................................pg -
Brazing Student Guide
STUDENT GUIDE DISCLAIMER This reference material is intended as collateral support for this course. This material has been assembled as part of a comprehensive training program in order to provide a common base of technical knowledge for the class participant. This material is not intended for use as a field operating manual nor is it intended as a substitute for any process instruction or standard operating or company safety procedures. The sample content of this notebook represents the information available from companies that provide brazing and cast iron repairs. ESW, Inc. assumes no liability for its accuracy, completeness or contents. 2 Tabs & Table of Contents 1 Safety 2 Tensile testing terms 3 Guidelines for welding cast iron 4 Types of cast iron 5 Welding of cast iron 6 Expansion & Contraction 7 Pre-heating & welding procedures 8 Torch tip size charts 9 Troubleshooting Victor torches 10 Guide to Oxy-Acetylene welding equipment 11 The Braze Book 12 Ref. 3 SAFETY The following is a list of some safety items that should be followed when using an Oxy- Acetylene outfit. 1. Never use Acetylene gas at a pressure over 15 psig. 2. Never use damaged equipment. 3. Never use oil or grease on or around Oxygen equipment. 4. Never use Oxygen or fuel gas to blow dirt or dust off clothing or equipment. 5. Never light a torch with matches or a lighter. Always use a striker. 6. When opening a Oxygen or fuel cylinder valve, always crack it open first. 7. Always make sure regulators have their adjusting screws released by turning them counter clockwise till free before opening cylinder valves. -
Brazing Filler Metals
This is a repository copy of Brazing filler metals. White Rose Research Online URL for this paper: http://eprints.whiterose.ac.uk/147639/ Version: Published Version Article: Way, M., Willingham, J. and Goodall, R. orcid.org/0000-0003-0720-9694 (2019) Brazing filler metals. International Materials Reviews. ISSN 0950-6608 https://doi.org/10.1080/09506608.2019.1613311 Reuse This article is distributed under the terms of the Creative Commons Attribution (CC BY) licence. This licence allows you to distribute, remix, tweak, and build upon the work, even commercially, as long as you credit the authors for the original work. More information and the full terms of the licence here: https://creativecommons.org/licenses/ Takedown If you consider content in White Rose Research Online to be in breach of UK law, please notify us by emailing [email protected] including the URL of the record and the reason for the withdrawal request. [email protected] https://eprints.whiterose.ac.uk/ International Materials Reviews ISSN: 0950-6608 (Print) 1743-2804 (Online) Journal homepage: https://www.tandfonline.com/loi/yimr20 Brazing filler metals Matthew Way, Jack Willingham & Russell Goodall To cite this article: Matthew Way, Jack Willingham & Russell Goodall (2019): Brazing filler metals, International Materials Reviews, DOI: 10.1080/09506608.2019.1613311 To link to this article: https://doi.org/10.1080/09506608.2019.1613311 © 2019 The Author(s). Published by Informa UK Limited, trading as Taylor & Francis Group Published online: 14 May 2019. Submit -
Isinox Metaltec Private Limited
+91-8042974287 Isinox Metaltec Private Limited https://www.indiamart.com/isinoxalloys/ Isinox Metaltec Private Limited is one of the renowned names occupied in manufacturing and exporting an inclusive collection of products comprising Aluminium Alloy Wire and Copper Cladding Wire. About Us Incepted in the year 2013, Isinox Metaltec Private Limited is one of the excellent business organization effortlessly engrossed in manufacturing and exporting a range of products which include Aluminium Alloy Wire and Copper Cladding Wire. Made in adherence with the prevailing market set standards, we guarantee that only optimal-class material and different modern tools and machines are used in their improvement procedure. In compliance with the trends and advancements taking place in the market, these are especially applauded. Underneath the path of our mentor Mr. Ravi Bansal, we have finished massive popularity and credibility of our customers. For more information, please visit https://www.indiamart.com/isinoxalloys/profile.html ALUMINIUM ALLOY WIRES P r o d u c t s 5052 Aluminium Alloy Wire Aluminum Alloy Wire Aluminum Alloy TIG Welding 5056 Aluminium Alloy Wire Wire ALUMINUM WELDING WIRE P r o d u c t s Aluminium Alloy Wire for 5052 Aluminum Alloy Wire Water-Bottle Carrier 1050 Aluminum Wire 2011 Aluminium Alloy Wire ALUMINIUM ALLOY WIRE P r o d u c t s 1060 1080 1085 High Quality Aluminium Alloy Wire For Aluminum Wire Used In Refrigerator Grilles Aluminium Alloy Wire For 1120 Aluminium Alloy Wire Clothes Pegs ALUMINUM WIRE P r o d u c t s 5154 -
Improvement in the Forming Process of Support Brackets Vulnerable to Cracking
Improvement in the forming process of support brackets vulnerable to cracking - problem solving in the field of sheet metal forming Examensarbete Materialvetenskap Martin Lind Date: 2012-10-04 DEGREE PROJECT Metals working engineering Programme Extent Materials Design and Engineering, 300 ECTS 30 ECTS Name of student Year-Month-Day Martin Lind 2012-10-04 Supervisor Examiner Lars Troive Stefan Jonsson Company/Department Supervisor at the Company/Department Schneider Electric – Wibe, AB Annarella Jansson Title Improvement in the forming process of support brackets vulnerable to cracking Keywords Sheet metal forming, forming methods, flanging test, cracking, FEA, galling Summary This report has been written to summarize my work, regarding a will to improve the manufacturing process of a support bracket used for cable ladders. The company concerned in the project have experienced several problems with severe cracking in a flange radius throughout the years of production. The main task has therefore been to identify the problem and to come up with some suggestions of how to avoid these issues ahead. In order to evaluate the formability of the material used in production, flanging tests have been performed accompanied by finite element analysis in MSC Marc. The conditions of the cut edge subjected to cracking, as well as the cutting tool, have also been investigated by light optical microscopy (LOM), as well as by scanning electron microscopy (SEM). The results show that the flanging operation in today's production of support brackets extensively exceeds the critical flanging ratio of the steel sheet material. As sheet material tends to adhere to the tool surfaces, issues due to galling can also be stated during manufacturing. -
The Effects of Scandium and Zirconium Additions on Aluminum Mechanical Properties
The Effects of Scandium and Zirconium Additions on Aluminum Mechanical Properties, Post-Braze Grain Structure, and Extrusion A thesis presented to the faculty of the Russ College of Engineering and Technology of Ohio University In partial fulfillment of the requirements for the degree Master of Science Cory R. Williams March 2012 © 2012 Cory R. Williams. All Rights Reserved. 2 This thesis titled The Effects of Scandium and Zirconium Additions on Aluminum Mechanical Properties, Post-Braze Grain Structure, and Extrusion by CORY R.WILLIAMS has been approved for the Department of Mechanical Engineering and the Russ College of Engineering and Technology by Frank F. Kraft Associate Professor of Mechanical Engineering Dennis Irwin Dean, Russ College of Engineering and Technology 3 Abstract WILLIAMS, CORY R., M.S., March 2012, Mechanical Engineering The Effects of Scandium and Zirconium Additions on Aluminum Mechanical Properties, Post-Braze Grain Structure, and Extrusion Director of Thesis: Frank F. Kraft The purpose of this work was to evaluate the ability of Sc and Zr to inhibit recrystallization and grain growth of cold-worked aluminum parts that are brazed into assemblies. Extruded, multi-channel tube, used for automotive climate control systems, are sized and straightened prior to assembly into heat exchangers. This small amount of plastic strain (cold-work) is the driving force for recrystallization and large grain growth during the brazing process, which takes place at approximately 600°C. This generally coincides with a significant decrease in part strength. A 1000 series aluminum alloy with additions of 0.2% Sc and 0.05% Zr was evaluated with respect to the brazing thermal cycle and a typical amount of cold-work imposed during straightening and sizing. -
Application of a State Variable Description of Inelastic Deformation to Geological Materials
APPLICATION OF A STATE VARIABLE DESCRIPTION OF INELASTIC DEFORMATION TO GEOLOGICAL MATERIALS A thesis submitted for the degree of Doctor of Philosophy (University of London) and for the Diploma of University College by Stephen John Covey-Crump Department of Geological Sciences, University College London, Gower Street, London, WC1E 6BT ProQuest Number: 10630768 All rights reserved INFORMATION TO ALL USERS The quality of this reproduction is dependent upon the quality of the copy submitted. In the unlikely event that the author did not send a com plete manuscript and there are missing pages, these will be noted. Also, if material had to be removed, a note will indicate the deletion. uest ProQuest 10630768 Published by ProQuest LLC(2017). Copyright of the Dissertation is held by the Author. All rights reserved. This work is protected against unauthorized copying under Title 17, United States C ode Microform Edition © ProQuest LLC. ProQuest LLC. 789 East Eisenhower Parkway P.O. Box 1346 Ann Arbor, Ml 48106- 1346 2 ABSTRACT The work reported in this thesis is an investigation of the potential for employing non steady-state constitutive relations to describe the inelastic deformation properties of rock forming minerals. Attempts to determine generally applicable constitutive equations for inelastic deformation are complicated by the severe path dependence of the deformation response and by the wide range of mechanisms by which that deformation is accomplished. In the geological literature it has been normal practice to circumvent these problems by approximating the deformation as occurring at steady-state. This presents difficulties for the description of deformation by inherently transient mechanisms, for the description of small strain deformation, and for the reliability of extrapolating laboratory mechanical properties to geological deformation conditions.