High Tunnels
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High Tunnels Using Low-Cost Technology to Increase Yields, Improve Quality and Extend the Season By Ted Blomgren and Tracy Frisch Produced by Regional Farm and Food Project and Cornell University with funding from the USDA Northeast Region Sustainable Agriculture Research and Education Program Distributed by the University of Vermont Center for Sustainable Agriculture High Tunnels Authors Ted Blomgren Extension Associate, Cornell University Tracy Frisch Founder, Regional Farm and Food Project Contributing Author Steve Moore Farmer, Spring Grove, Pennsylvania Illustrations Naomi Litwin Published by the University of Vermont Center for Sustainable Agriculture May 2007 This publication is available on-line at www.uvm.edu/sustainableagriculture. Farmers highlighted in this publication can be viewed on the accompanying DVD. It is available from the University of Vermont Center for Sustainable Agriculture, 63 Carrigan Drive, Burlington, VT 05405. The cost per DVD (which includes shipping and handling) is $15 if mailed within the continental U.S. For other areas, please contact the Center at (802) 656-5459 or [email protected] with ordering questions. The High Tunnels project was made possible by a grant from the USDA Northeast Region Sustainable Agriculture Research and Education program (NE-SARE). Issued in furtherance of Cooperative Extension work, Acts of May 8 and June 30, 1914, in cooperation with the United States Department of Agriculture. University of Vermont Extension, Burlington, Vermont. University of Vermont Extension, and U.S. Department of Agriculture, cooperating, offer education and employment to everyone without regard to race, color, national origin, gender, religion, age, disability, political beliefs, sexual orientation, and marital or familial status. Any reference to commercial products, trade names, or brand names is for information only, and no endorsement or approval is intended. Acknowledgements The generosity, patience and expertise of all the farmers involved in producing this manual and companion DVD was essential to our project. We’d like to thank Keith Cramer, Steve Groff, Seth Jacobs, Andy Jones, Ed Weaver, and David and Ty Zemelsky for their willingness to make their experiences and insights accessible to fellow growers and for remaining committed to our accuracy up until the very end, even when it meant responding to endless questions. We’d also like to thank Bryan O’Hara and Chris Lincoln for sharing their innovative farming experiences with us. In reviewing the first draft of this manual, the participating farmers were joined by John Biernbaum of Michigan State University, Judson Reid of Cornell Cooperative Extension, Chris Wien of Cornell University, and farmers Michael and Phillip Kilpatrick, each of whom contributed enthusiastically to help strengthen this manual. We are indebted to all of them. Responsibility for this publication’s inevitable errors, however, belongs solely to its authors. Contents Introduction................................................................................................................................................................ 1 Case Studies Cramer’s Posie Patch......................................................................................................................................... 2 Weaver’s Orchard.............................................................................................................................................. 7 Cedar Meadow Farm ....................................................................................................................................... 10 Intervale Community Farm.............................................................................................................................. 12 Star Light Gardens........................................................................................................................................... 16 Slack Hollow Farm .......................................................................................................................................... 20 High Tunnels and Marketing ................................................................................................................................... 23 Site Considerations .................................................................................................................................................. 26 Selecting Your Structure.......................................................................................................................................... 28 Selecting Materials.......................................................................................................................................... 29 Multi-Bay Tunnels........................................................................................................................................... 33 Walk-In Tunnels (Caterpillars)........................................................................................................................ 35 Low Tunnels: An Alternative to High Tunnels ............................................................................................... 38 Construction Tips..................................................................................................................................................... 40 Environmental Management.................................................................................................................................... 47 Venting and Cooling........................................................................................................................................ 47 Heating............................................................................................................................................................. 49 Interior Row Covers......................................................................................................................................... 50 Soil and Crop Management Soil Management............................................................................................................................................. 54 Interior Tunnel Layout..................................................................................................................................... 57 Crop Establishment.......................................................................................................................................... 58 Pest Management Weed Management .......................................................................................................................................... 60 Managing Diseases in High Tunnels ............................................................................................................... 61 Ecological Insect Management in High Tunnels ............................................................................................. 62 Glossary ................................................................................................................................................................... 64 Resources ................................................................................................................................................................. 65 Further Information and References ........................................................................................................................ 71 Introduction igh tunnels are inexpensive, assessment and taxation, since they lack While we want to demonstrate how passive solar structures a concrete foundation or footings. high tunnels may be a reasonable option H designed to extend the growing for farmers wanting to extend their season and intensify production. By Co-author and Pennsylvania farmer growing and marketing seasons, high protecting crops from potentially Steve Moore suggests several rules for tunnels are not for everyone. They are damaging weather conditions (frost, high tunnel design: tools, not ends in themselves. To be an temperature fluctuations, precipitation, • Capture as much natural solar energy appropriate investment, high tunnels wind, or excess moisture that delays as possible. must suit a farmer’s goals and resources. planting or cultivation), high tunnels • Conserve as much energy as possible. Each grower needs to critically examine also reduce risk and enhance the quality • Keep it simple, both mechanically the pros and cons of high tunnels in the of the harvest. They enable farmers to and managerially. context of their own situation. tap discerning markets hungry for local • Design and operate for minimal products and thus become more economic risk and a quick payback. Some farmers have no interest in profitable. extending the season. A couple farming Unlike greenhouse culture, where crops at Persephone Farm in Oregon High tunnels have other benefits. They may be grown hydroponically or in flats eloquently expressed this perspective can help farmers better utilize labor by or pots on benches, crops in high (see the September 2006 issue of providing work in bad weather and tunnels are almost always grown in the Growing for Market). They relish their potentially creating year-round positions. ground. High tunnels can be configured off-season downtime and look forward Due to the protected microclimate inside in a variety of shapes (i.e., Quonset or to selling out and shutting down for the the structure, high tunnel crops tend to be gothic)