APPLICATION FOR ENVIRONMENTAL CLEARANCE FORM-I AND PREFEASIBILITY REPORT

FOR

“Proposed Manufacturing of Specialty Chemicals and Agro Chemical Products”

BY

M/s. Crimsun Organics Private Limited

AT

SIPCOT Industrial Area

VILLAGE: Kudikadu

TALUK: Cuddalore

DISTRICT: Cuddalore

STATE: Tami Nadu

January-2018 FORM I

I. Basic Information

S. No Item Details

1. Name of the Project M/s. Crimsun Organics Private Limited Plot No. C-10 & C-11, SIPCOT Industrial Complex, Kudikadu Village Cuddalore Taluk and Dt-607005. Tamil Nadu. “Proposed Manufacturing of Specialty Chemicals and Agro Chemical Products” 2. S. No. in the Schedule 5(f) and 5(b)

3. Proposed Capacity/area/length/tonnage to be Proposed Capacity: 1475 MT/Month (58 nos) handled/command area/lease area/number of wells to be drilled. Details given in Item. No. 5

4. New/Expansion/Modernization New 5. Existing capacity/Area etc., Quantity S. No. Products Name (MT/Month) Speciality Chemicals 1 Parachlorobenzyl cyanide 20.00 2 Pyrazole 20.00 Meta –phenoxy 3 30.00 benzaldehyde (MPB) Fungicides 4 Thiophanate Methyl 50.00 5 Hexaconazole 30.00 6 Propiconazole 30.00 7 Difenoconazole 15.00 8 Tricyclazole 50.00 9 Carbendazim 50.00 10 Cyproconazole 30.00 11 Trifloxystrobin 20.00 12 Cymoxanil 20.00 13 Pyroclostrobin 20.00 14 Metalaxil 20.00 15 Tebuconazole 20.00 16 Boscalid 20.00 17 Picoxystrobin 20.00 18 Thifluzamide 20.00 S. No Item Details

Herbicides 19 Pretilachlor 50.00 20 Glyphosate 50.00 21 Clodinafop-propargyl 20,00 22 Bis-pyribac Sodium 20.00 23 Quizalofop 20.00 24 Propaquizalofop 20.00 25 Mesotione 20.00 26 Fluroxypyr 20.00 27 Imazamox 30.00 28 Pinoxaden 30.00 29 Amytryn 30.00 30 Tembotrione 20.00 31 Topramezone 20.00 32 Halosulfuron 20.00 33 Penoxsulam 20.00 34 Flucetosulfuron 20.00 35 Pendimethalin 30.00 36 Clorimuron 20.00 37 Necosulfuron 20.00 38 Metsulfuron 20.00 Insecticides 39 Dichlor vos (DDVP) 50.00 40 Acephate 30.00 41 Diafenthiuron 30.00 42 Imidachloprid 30.00 43 Buprofezin 30.00 44 Thiamethoxam 30.00 45 Cypermethrin 30.00 46 Alphacypermethrin 20.00 47 Fipronil 20.00 48 Acetamiprid 30.00 49 Propargite 30.00 50 Indazocarb 20.00 51 Dinotefuron 20.00 52 Flonicamid 20.00 53 Etoxazold 20.00 54 Metaflumizone 20.00 55 Spiromesifen 20.00 56 Spirotetramate 20.00 57 Chlorantraniliprole 20.00 58 Sulfoxaflor 20.00 Total 1475 6. Category of Project i.e. ‘A’ or ‘B’ Category A. S. No Item Details

The project site is located in SIPCOT industrial area. Since Cuddalore is a critically polluted area, as per the MOEF&CC EIA Notification 2006. CEPI of Cuddalore is 77.45 (Dec 2009) 7. Does it attract the general Yes. condition? If yes please specify. Cuddalore is a critically polluted area. 8. Does it attract the specific Yes. condition? If yes please specify. The project is located in SIPCOT industrial area, Cuddalore. 9. Location M/s. Crimsun Organics Private Limited Plot/survey/khasra No. Plot No. C10 & C11 Village Kudikadu Tehsil Cuddalore District Cuddalore

State Tamil Nadu 10. Nearest Railway station/Airport Railway station: Cuddalore Port Jn. – ≈ 4.09 km, NNE along with the distance in Kms. Airport: Pondicherry Airport - ≈ 32.12 km, NNE

11. Nearest town, city, District Head Nearest town & DHQ: Cuddalore Cuddalore old town– quarters along with distance in kms. ≈ 4.56 Km, NNE Nearest city Chennai Chennai ≈ 164 Km, NE 12. Village Panchayats, Zilla Parishad, Kudikadu Village Municipal Corporation, Local Body Cuddalore Taluk and Dt-607005. (complete postal addresses with Tamil Nadu. phone nos. to be given) 13. Name of the applicant Dr. G. Varkees Tharuma Raj 14. Registered Address M/s. Crimsun Organics Private Limited Plot No. C-10 & C-11, SIPCOT, Kudikadu Village Cuddalore Taluk and Dt-607005. Tamil Nadu. 15. Address for Correspondence Name Dr. G. Varkees Tharuma Raj Designation (Owner/Partner/CEO) Director -Technical Address M/s. Crimsun Organics Private Limited Plot No. C-10 & C-11, SIPCOT, Kudikadu Village S. No Item Details

Cuddalore Taluk and District. Tamil Nadu. Pin Code 607005 E - mail [email protected] Telephone No. Land line: 04142-239933. Mobile: +91-9940102592. 16. Details of Alternative sites No. examined, if any. Location of these sites should be shown on a topo sheet. 17. Interlinked Projects None. 18. Whether separate application of NA interlinked project has been submitted. 19. If yes, date of submission NA 20. If no, reason This is stand alone project for producing proposed products. 21. Whether the proposal involves NA approval/clearance under: if yes, details of the same and their status to be given. (a) The Forest Conservation Act, 1980? (b) The Wildlife Protection Act, 1972? (c) The C.R.Z notification, 1991? 22 Whether there is any Government No Order/Policy relevant/relating to the site? 23. Forest Land involved (hectares) NA 24. Whether there is any litigation No pending against the project and/or land in which the project is propose to be set up? (a) Name of the Court (b) Case No. (c) Orders/directions of the S. No Item Details

court, if any and its relevance with the proposed no project.

II. Activity

1. Construction, operation or decommissioning of the Project involving actions, which will cause physical changes in the locality (topography, land use, changes in water bodies, etc.)

S.No. Information/Checklist Yes/No Details thereof (with approximate quantities /rates, confirmation wherever possible) with source of information data

1.1 Permanent or temporary No NA. change in land use, land cover or topography Project site is located in SIPCOT industrial area. including increase in intensity of land use (with respect to local and use plan)

1.2 Clearance of existing land, No Existing land and buildings such as production block, vegetation and buildings? boiler house, administrative office, some of ETP structures etc., will be revamped and utilized.

1.3 Creation of new land uses? No NA

1.4 Pre-construction No NA investigations e.g. bore houses, soil testing?

1.5 Construction works? Yes In addition to the existing buildings additional Production Block, Lab and office building, STP, ETP, MEE, Warehouse, HT Yard, Water sump & Pump and Security room will be constructed. 1.6 Demolition works? No NA

1.7 Temporary sites used for No The local laborers will be utilized for the construction construction works or purpose. Housing of construction workers?

1.8 Above ground buildings, Yes In addition to the existing buildings additional structures or earthworks Production Block, Lab and office building, STP, ETP, including linear structures, MEE, Warehouse, HT Yard, Water sump & Pump and Security room will be constructed. S.No. Information/Checklist Yes/No Details thereof (with approximate quantities /rates, confirmation wherever possible) with source of information data

cut and fill or excavations

1.9 Underground works No NA including mining or tunneling?

1.10 Reclamation works? No NA

1.11 Dredging? No NA

1.12 Offshore structures? No NA

1.13 Production and Yes Production and manufacturing processes products are manufacturing processes? given in Annexure 1.

1.14 Facilities for storage of Yes goods or materials? Storage Capacity S. No Item (Sq.m)

1. Raw materials 233 Hazardous 2. 26 Raw materials 3. Solvents 503.68 Products 4. 224 Storage Total 986.6

Refer Layout, Anexure-10.

1.15 Facilities for treatment or Yes a. Solid Waste disposal of solid waste or Quantity Collection liquid effluents? Waste Disposal method (kg/day) method

Organic 38 Drums Municipal bin Inorganic 42 Bags Authorised dealer.

Total 80 Manpower 152 nos. CPCB guidelines: MSW per capita/day =0.5 kg

b. Hazardous Waste Hazardous waste will be properly disposed as per the Hazardous Waste Management Rule 2008 and Amendment in 2016. S.No. Information/Checklist Yes/No Details thereof (with approximate quantities /rates, confirmation wherever possible) with source of information data

Hazardous Waste waste Quantity Method of handling Category Generated

Will be mixed with Used Oil 5.1 0.1 furnace oil and burnt in (KLA) boiler. Will be stored in secure Organic Residue manner and handed 28.1 36 (MTA) over to TNPCB authorized agent. MS Drums 33.1 30000 Will be stored in secure (Nos) manner and handed HDPE Used Liners 0.4 over to TNPCB 33.1 (MTA) authorized recycler Will be stored in secure ETP Sludge/Chemical manner and handed 35.3 sludge from clarifier 678 over to TNPCB and Evaporator (MTA) authorized TSDF

TNPCB Authorization for HWM will be obtained.

c. Liquid Waste Management (Effluent)

Sewage 10 KLD Effluent 36 KLD

Proposed capacities: STP- 20 KLD ETP- 40 KLD (at COD 21000 ppm). MEE- 60 KLD STP & ETP Scheme are enclosed as Annexure-4 1.16 Facilities for long term No Local labors will be utilized. Hence no housing housing of operational facilities are required for the workers. workers?

1.17 New road, rail or sea No The present road facilities will be utilized for the traffic during construction proposed construction and operation work or operation?

1.18 New road, rail, air No The present road facilities will be utilized for the waterborne or other proposed construction and operation work transport infrastructure including new or altered routes and stations, ports, airports etc? S.No. Information/Checklist Yes/No Details thereof (with approximate quantities /rates, confirmation wherever possible) with source of information data

1.19 Closure or diversion of No NA existing transport routes or infrastructure leading to changes in traffic movements?

1.20 New or diverted No NA transmission lines or pipelines? 1.21 Impoundment, damming, No NA culverting, realignment or other changes to the hydrology of watercourses or aquifers?

1.22 Stream crossings? No NA

1.23 Abstraction or transfers of No NA water form ground or surface waters?

1.24 Changes in water bodies or No NA the land surface affecting drainage or run-off?

1.25 Transport of personnel or Yes The existing roadways/facilities will be used for the materials for construction, transport of materials and personnel. operation or decommissioning?

1.26 Long-term dismantling or No NA decommissioning or restoration works?

1.27 Ongoing activity during No NA decommissioning which could have an impact on the environment? S.No. Information/Checklist Yes/No Details thereof (with approximate quantities /rates, confirmation wherever possible) with source of information data

1.28 Influx of people to an area Yes Construction phase: 50 nos. either temporarily or permanently? Operation phase: 152 Description Nos. Permanent 122 Contractual 30 Total 152

1.29 Introduction of alien No NA species?

1.30 Loss of native species or No NA genetic diversity?

1.31 Any other actions? No NA

2. Use of Natural resources for construction or operation of the Project (such as land, water, materials or energy, especially any resources which are non-renewable or in short supply): S. No. Information/checklist Yes/ Details thereof (with approximate confirmation No quantities /rates, wherever possible) with source of information data 2.1 Land especially undeveloped or No Project site is located in SIPCOT industrial area. agricultural land (ha)

2.2 Water (expected source & Yes Construction Phase: competing users) unit: KLD Quantity: 50 KLD Source: SIPCOT Operation Phase: Quantity: 106 KLD Source: SIPCOT Break up for operation phase as follows: Proposed Break-up Water Quantity requirement (KLD) Fresh Treated water Water Domestic 13 10 3 Process 25 25 0 Lab 1 1 0 Plant Wash Boiler Feed 30 25 5 Gardening 17 0 17 Cooling water 20 12 8 make up Total 106 73 33 Sewage treated water will be sent to CUSECS (CETP for treated water disposal) – Refer Annexure -2 Water supply agreement letter - Annexure-3. 2.3 Minerals (MT) No NA

2.4 Construction material – stone, Yes Construction Blocks: aggregates, sand / soil (expected Production Block, STP, MEE, Warehouse & source – MT) Water sump. Construction Materials: Cement Block- 120 MT, Cement- 495 MT, Steel- 70 MT, Sand- 600 MT and Concrete gravel- 1511 MT.

2.5 Forests and timber (source – No NA MT) 2.6 Energy including electricity Yes and fuels (source, competing Details Capacity Source users) Unit: fuel (MT), energy Power (MW) Requirement 750 TNEB (KVA) Back-up 1x500 DG sets (KVA) Diesel Approx. Requirements HP 2000 (lit/Month) Boiler Fuel Furnace oil (Mt/ 3 BPCL day)

Boiler: 3TPH 2.7 Any other natural resources No NA (use appropriate standard units)

3. Use, storage, transport, handling or production of substances or materials, which could be harmful to human health or the environment or raise concerns about actual or perceived risks to human health.

S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data

3.1 Use of substances or materials, which Yes This is an Agro Chemicals manufacturing are hazardous (as per MSIHC rules) to process and solvents will be used in the human health or the environment process. A separate storage facility is (flora, fauna, and water supplies) provided for the storage of solvents and Raw materials.

Chemicals are handled as per SOP.

3.2 Changes in occurrence of disease or No NA affect disease vectors (e.g. insect or water borne diseases)

3.3 Affect the welfare of people e.g. by No Systems are already in place. changing living conditions? For expansion, the same will be followed. Employment generation for local people. 3.4 Vulnerable groups of people who No NA could be affected by the project e.g. hospital patients, children, the elderly etc.,

3.5 Any other causes No NA 4. Production of solid wastes during construction or operation or decommissioning (MT/month)

S. Information/Checklist Yes Details thereof (with approximate quantities/rates, No. confirmation wherever possible) with source of information data /No

4.1 Spoil, overburden or No NA mine wastes

4.2 Municipal waste Yes (domestic and or Nature of Method of Handling commercial wastes) Quantity Solid Collection Treatment Disposals MTA Waste & Storage Paper / Separate Nil 2 Will be Burnt Card storage in boiler Board area Dry leaves Separate Nil 0.5 Will be burnt Grass storage in boiler area Metal Separate Nil Will be sold as scrap 15 storage scrap to area vendors under agreement Wooden Separate Nil 2 Will be burnt scrap storage in boiler area

4.3 Hazardous wastes (as per Yes Hazardous Waste Hazardous Waste Hazardous waste will be properly disposed as per the Hazardous Management Rules) waste Management Rule 2008 and Amendment 2016.

Hazardous Waste waste Quantity Method of handling Category Generated

Will be mixed with Used Oil 5.1 0.1 furnace oil and burnt in (KLA) boiler. Will be stored in secure Organic Residue 28.1 36 manner and handed over to (MTA) TNPCB authorized agent. MS Drums Will be stored in secure 33.1 30000 (Nos) manner and handed over to HDPE Used Liners 0.4 TNPCB authorized 33.1 (MTA) recycler ETP Sludge/Chemical Will be stored in secure 35.3 sludge from clarifier and 678 manner and handed over to Evaporator (MTA) TNPCB authorized TSDF 4.4 Other industrial process No NA wastes

4.5 Surplus product No NA S. Information/Checklist Yes Details thereof (with approximate quantities/rates, No. confirmation wherever possible) with source of information data /No

4.6 Sewage sludge or other Yes Proposed ETP sludge quantity: 2262 kg/d sludge from effluent treatment Will be stored in a secure manner and handed over to TNPCB authorized TSDF, Annexure-5.

4.7 Construction or Yes Construction waste e.g., excavated soil used for land fill demolition wastes up/road facility.

4.8 Redundant machinery or Yes Construction machinery will be taken back by the contractor. equipment Any redundant items during operation will be periodically sold as per the norms to the approved vendors.

4.9 Contaminated soils or Yes Soil contaminated with cement is used at land fill. other materials Construction waste and cement contaminated soil used for road use/land fill-up.

4.10 Agricultural wastes No NA

4.11 Other solid wastes No NA

5. Release of pollutants or any hazardous, toxic or noxious substances to air (Kg/hr)

Details thereof (with approximate Information/Checklist Yes/ S. No. quantities/rates, wherever possible) with confirmation No source of information data

5.1 Emissions from combustion of Yes Construction Phase: fossil fuels from stationary or mobile sources Movement from construction vehicles like Lorries, Trucks, Dumpers, Roller, Excavator and HVM etc will result in air pollution.

All vehicles need to be used will have PUC certificate.

Operation Phase:

The movement of the vehicles around the project site also increases the emission load.

Adequate stack height AGL will be provided for safe emission of the flue gases of DG & Boiler. Details thereof (with approximate Information/Checklist Yes/ S. No. quantities/rates, wherever possible) with confirmation No source of information data

DG, 9m AGL and Boiler, 25 m AGL.

5.2 Emissions from production Yes All the reactors have condensers to condense the processes solvent vapors.

In case of toxic fume emissions, the reactor vents are connected to the scrubber (design, Annexure -6) to neutralize the toxic vapors.

Reactors- 14 nos.

5.3 Emissions from materials handling Yes Construction Phase: including storage or transport This will be restricted to the construction phase and construction site only. However, the generation of such emissions will be very minimum.

Operation Phase:

Transportation of materials will be through closed system, drums and through pipelines.

5.4 Emissions from construction Yes During construction, the dust will be minimized activities including plant and by sprinkling of water and also proper storage. equipment

5.5 Dust or odours from handling of Yes The dust will be minimized by water sprinkling. materials including construction materials, sewage and waste

5.6 Emissions from incineration of No No incineration activity is involved waste

5.7 Emissions from burning of waste in No No burning activity is involved open air (e.g. slash materials, construction debris)

5.8 Emissions from any other sources Yes Flue gas from DG & Boiler will be dispersed with stacks of adequate height. 6. Generation of Noise and Vibration, and Emissions of Light and Heat:

Details thereof (with approximate Information/Checklist Yes/ S.No. quantities/rates, wherever possible) with confirmation No source of information data

6.1 From operation of equipment e.g. Yes The machineries which will be used for the engines, ventilation plant, crushers construction phase will be of highest standard. Hence significance impact due to construction machineries is envisaged.

The DG sets will be in operation only during power failure. Moreover, the DG rooms will be acoustically enclosed.

For ventilation plant, thermopack (duck insulation) will be provided for reducing the noise levels.

6.2 From industrial or similar processes Yes Noise generation at source will be complied by keeping the noise within the prescribed limits.

6.3 From construction or demolition Yes Will be controlled with proper maintenance of equipments.

6.4 From blasting or piling No NA

6.5 From construction or operational No Will be controlled through proper traffic maintenance of construction equipments / vehicles.

6.6 From lighting or cooling systems No Negligible.

6.7 From any other sources No NA 7. Risks of contamination of land or water from releases of pollutants into the ground or into sewers, surface waters, groundwater, coastal waters or the sea:

S. No. Information/Checklist confirmation Yes Details thereof (with approximate quantities/rates, wherever possible) /No with source of information data

7.1 From handling, storage, use or spillage of No Storage, handling and spillages of hazardous materials hazardous material will be taken care by following the written procedures (SOPs) and waste disposal is made according to local standards.

Proper storage facilities will be provided to prevent the risk of contamination.

7.2 From discharge of sewage or other No The treated water from STP will be sent to effluents to water or the land (expected CUSECS & ETP will be re-used for mode and place of discharge) process, flushing and gardening.

Plant will be based on ZLD concept.

7.3 By deposition of pollutants emitted to air No Gaseous emission is scrubbed and stack into the land or into water emissions are test performed accordingly / planned.

7.4 From any other sources No NA

7.5 Is there a risk of long term build up of No NA pollutants in the environment from these sources? 8. Risk of accidents during construction or operation of the Project, which could affect human health or the environment

S. No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data

8.1 From explosions, spillages, fires etc Yes Hazardous substances like from storage, handling, use or solvents/chemicals will be used in production of hazardous substances operational phase.

Proper handling procedures will be followed as recommended in the SOP for the solvents and any hazardous materials

8.2 From any other causes No NA

8.3 Could the project be affected by natural No The project site falls under seismic zone-II disasters causing environmental damage according to the Indian Standard Seismic (e.g.floods, earthquakes, landslides, Zoning Map. Further it is not flood prone cloudburst etc)? or landslide prone area. Hence, no risk due to natural hazards is envisaged. However suitable seismic coefficients in horizontal and vertical directions will be adopted while designing the structures. 9. Factors which should be considered (such as consequential development) which could lead to environmental effects or the potential for cumulative impacts with other existing or planned activities in the locality

Details thereof (with approximate quantities/rates, wherever possible) with source of information data S. No. Information/Checklist confirmation Yes/No

9.1 Lead to development of supporting. No The unit is located in approved Facilities, ancillary development or SIPCOT industrial area (Annexure 7) development stimulated by the project with well laid roads, water and which could have impact on the Electricity. environment e.g.:

• Supporting infrastructure (roads, power supply, waste or waste water treatment, Not applicable (for Housing etc.) development, Extractive industries, Supply industries & others) • Housing development

• Extractive industries

• Supply industries

• Other

9.2 Lead to after-use of the site, which could No NA have an impact on the environment

9.3 Set a precedent for later developments No NA

9.4 Have cumulative effects due to No NA proximity to other existing or planned projects with similar effects III. Environmental Sensitivity

S. Aerial distance (within 15 km.)proposed project Areas Name/ No. Identity location boundary

1 Areas protected under international No NA conventions, national or local legislation for their ecological, landscape, cultural or other related value

2 Areas which are important or Yes Uppanar River ≈ 0.45 km, E. sensitive for ecological reasons - Gadilam River ≈ 6.23 km, NNE. Wetlands, watercourses or other Bay of Bengal ≈ 1.8 km, E water bodies, coastal zone, biospheres, mountains, forests

3 Areas used by protected, important or Yes Bay of Bengal ≈ 1.8 km, E sensitive species of flora or fauna for breeding, nesting, foraging, resting, over wintering, migration

4 Inland, coastal, marine or underground Yes Uppanar River ≈ 0.45 km, E. waters Gadilam River ≈ 6.23 km, NNE. Bay of Bengal ≈ 1.8 km, E

5 State, National boundaries No NA

6 Routes or facilities used by the public No NA for access to recreation or other tourist, pilgrim areas

7 Defense installations No NA

8 Densely populated or built-up area Yes Cuddalore ≈ 6.94 Km, NNE Population: 2,605,914

9 Areas occupied by sensitive man-made No Sl no Name Dist (Km) Dir land uses (hospitals, schools, places SCHOOLS & COLLEGES of worship, community facilities) 1 Annai Velankanni High School 6.97 WNW 2 Aristo Primary School 8.3 N 3 ARK Nursery & Primary School 3.57 NNE 4 Aseefa Tsunami School 1.62 NW 5 ASR nursery & Primary School 9.3 NNE 6 Bhavani College of Education 9.27 N 7 CK College of Engg & Tech 6.05 NNE 8 College of Acupunture & Therapies 7.93 NNE 9 Govt ITI 9.3 NNW 10 Govt. Girls Hr. Se, School 4.84 NNE 11 Govt. Girls Hr. Se. School 7.28 NNW 12 Govt. Hr. Se. School 1.38 WSW 13 Govt. primary Schoool 9.6 NW 14 Govt. School 3.5 NNE 15 Govt. School 0.38 N 16 Kandasamy Naidu College for Women 8.87 NNW 17 Kattupalayam School 8.18 WNW 18 Kudikadu panchayat School 0.285 E 19 Lakshmi Chodira Metric Hr. Se. School 7.01 NNW 20 Lakshmi Metric School 4.2 NNE 21 Modern Middle School 6.9 WNW 22 Municipal School 4.55 NNE 23 National College of Education 7.67 NNW 24 Periyar Govt. Arts College 7.45 NNE 25 Primary School, Sonaganchavadi 4.94 S 26 Roots International School 7.24 NNE 27 Sri Saraswathy Metric Hr. Se. School 3.25 NNE 28 St. Davids Hr. Se. School 4.51 NNE 29 St. Joseph Hr. Se. School 8.89 N 30 St. Joseph Metric Hr. Se. School 7.6 NNW 31 St. Josephn ITI 7.87 NNE 32 St. Marys Metric Hr. Se. School 8.06 N 33 St. philomina Girls High School 4.76 NNE 34 TNOU 7.69 NW 35 Vigneswara Polytechnic College 9.7 S HOSPITALS 36 Alagananda Hospital 4.59 NNE 37 Cuddalore Medical Centre 8.15 NNE 38 Deepam Hospital 8.75 N 39 Dhanalakshmi Health Centre 8.48 N 40 Govt. GH 8.38 NNE 41 Govt. Urban Primary Health care Centre 7.21 N 42 Homeo Clinic 8.3 NNE 43 Kannan Hospital 8.99 N 44 Krishna Hospital 8.5 N 45 Municipality Hospital 4.6 NNE 46 Surya Hospital 8.98 N 47 Veenus Homeopathy & Yoga Centre 8.43 NNE Temples, Church & Mosque 48 Bazatr Masjid 7.39 N 49 Ezhai Mariyamman Temple 4.72 NNE 50 Mosque 7.4 N 51 Mosque 8.4 NNE 52 Periya Palli Mosque 3.97 NNE 53 Perumal Temple 7.8 NNE 54 Rajagopalaswamy Temple 7.52 NNE 55 St. Carmel Church 7.99 NNE 56 Vilvanatheswarar Temple 9.22 N Common Places 57 Central Jail 5.5 NW 58 Collector Office 8.4 N 59 Cuddalore Port 3.56 NNE 60 District Court 7.27 NNE 61 District Police Office 8.38 NNE 62 Income Tax Office 7.81 N 63 RTO office 7.3 NNE

10 Areas containing important, high No NA quality or scarce resources

(ground water resources, surface resources, forestry, agriculture, fisheries, tourism, minerals)

11 Areas already subjected to pollution or Yes Cuddalore ≈ 6.94 Km, NNE is Notified/Recognized environmental damage. (those where polluted area. existing legal environmental standards are exceeded)

12 Areas susceptible to natural hazard Yes This area is generally plain, but however there have which could cause the project to been cyclones. present environmental problems (earthquakes, subsidence, landslides, The area under study falls in Zone-II, according to the erosion, flooding or extreme or adverse Indian Standard Seismic Zoning Map. Suitable seismic climatic conditions) coefficients in horizontal and vertical directions respectively, have to be adopted while designing the structures.

Proposed Terms of Reference

Sr. Proposed Terms of Reference No. 1. A recent satellite imagery of the project area and its surroundings 2. Topoplan and layout drawing of the project site. Location of National Park/Wild life sanctuary/ Reserve Forest within 10 km radius of the 3. project. Present land use and cropping pattern based on satellite imagery for the study area of 10 4. km radius. Location of National Park/Wild life sanctuary /Reserve Forests within 10 km radius of the project. 5. Contour map of the project site. 6. Rain water Harvesting details 7. Process Description along with Process Flow Diagram and material balance. Details of water consumption and source of water supply, waste water generation, 8. treatment and effluent disposal with water Balance. 9. Water Conservation measures proposed 10. Power requirement & power back up Detailed solid & Hazardous waste generation, collection, segregation, its recycling and 11. reuse, treatment and disposal. 12. Fire fighting facilities Total cost of the project along with total capital cost and recurring cost/annum for 13. environmental pollution control measures. Site-specific micro-meteorological data for temperature, relative humidity, hourly wind 14. speed and direction and rainfall for one season at one location. Ambient air quality monitoring at 6 locations within 10 Km radius of study area for 15. PM10, SO2, NOx, CO, HC, VOC for one season (Non Monsoon) taking into account the pre-dominant wind direction, population zone and sensitive receptors. Assessment of ground level concentration of pollutants. Air quality modelling for 16. proposed project. Water quality monitoring including surface & ground water at 8 locations within 10 Km 17. radius of study area for one season (Non Monsoon). 18. Soil sample analysis at 8 locations within the study area for one season (Non Monsoon). 19. Noise Monitoring within 8 locations the study area for one season (Non Monsoon) 20. Demography & socio-economics of the study area. Ecological features (terrestrial & Aquatic) of the study area for one season (Non 21. Monsoon) 22. Assessment of impact on air, water, soil, solid /hazardous waste and noise levels. Sr. Proposed Terms of Reference No. Air pollution control measures proposed for the effective control of gaseous emissions 23. within permissible limits. Risk assessment including Hazard identification, Consequence Analysis, Risk 24. Assessment and preparation of Disaster Management Plan for storage of solvents. Details of proposed Occupational Health Surveillance program for the employees and 25. other labour Detailed Environment management Plan (EMP) with specific reference to Energy conservation and natural resource conservation, details of air pollution control system, 26. water & wastewater management, monitoring frequency, responsibility and time bound implementation plan for mitigation measure and cost towards environmental protection measures.

Annexure

1. Production and manufacturing processes 2. CUSECS membership for STP treated water disposal (CETP for treated water disposal) 3. Water supply agreement letter. 4. STP & ETP Scheme 5. TSDF Agreement. 6. Scrubber design. 7. TN govt. document for SIPCOT is declared industrial area.

Page 25 of 25 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

APPLICATION FOR ENVIRONMENTAL CLEARANCE PREFEASIBILITY REPORT

FOR

“Proposed Manufacturing of Specialty Chemicals and Agro Chemical Products”

BY

M/s. Crimsun Organics Private Limited

AT

SIPCOT Industrial Area

VILLAGE: Kudikadu

TALUK: Cuddalore

DISTRICT: Cuddalore

STATE: Tami Nadu

January-2018

1 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

TABLE OF CONTENTS

1. EXECUTIVE SUMMARY...... 6 2. INTRODUCTION OF THE PROJECT...... 9 2.1 About the project proponent ...... 9 2.2 About the project...... 9 2.3 Need for the project ...... 11 2.4 Demand and supply gap...... 11 2.5 Imports v/s. Indigenous production ...... 11 2.6 Domestic / Export Markets ...... 12 2.7 Employment Generation (Direct and Indirect) ...... 12 3 PROJECT DESCRIPTION...... 13 3.1 Project type ...... 13 3.2 Project Location...... 13 3.3 Major products of the company ...... 17 3.4 Details of alternate sites ...... 17 3.5 Size of Operation ...... 18 3.7 Raw Material Required ...... 19 3.8 Resource optimization/recycling and reuse ...... 25 3.9 Power and fuels...... 25 3.10 Manpower ...... 25 3.11 Water requirement ...... 25 3.12 Utilities...... 28 3.13 Liquid waste management ...... 28 3.14 Air pollution control measures...... 29 3.15 Hazardous and solid waste management...... 29 4 SITE ANALYSIS ...... 32 4.1 Connectivity...... 32 4.2 Land form, Land use, Land Ownership ...... 32 4.3 Topography...... 32 4.4 Existing land use pattern...... 33 4.5 Existing Infrastructure: ...... 34 4.6 Soil Classification ...... 37 4.7 Climatic data from secondary sources: ...... 37

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4.8 Social Infrastructure available ...... 38 5 PLANNING BRIEF...... 40 5.1 Planning concept...... 40 5.2 Population Projection...... 40 5.3 Land use planning...... 40 5.4 Assessment of Infrastructure Demand ...... 41 5.5 Amenities/Facilities ...... 41 6 PROPOSED INFRASTRUCTURE...... 42 6.1 Industrial Area ...... 42 6.2 Residential Area...... 43 6.3 Greenbelt...... 43 6.4 Social Infrastructure...... 43 6.5 Connectivity...... 43 6.6 Drinking Water Management...... 43 6.7 Sewerage system...... 43 6.8 Industrial waste management...... 43 6.9 Solid waste management...... 45 6.10 Power Requirements and Supply/ Source...... 46 7 REHABILITATION AND RESETTLEMENT(R&R) PLAN ...... 47 7.1 Policy to be adopted (Central/ State) ...... 47 8 PROJECT SCHEDULE AND COST ESTIMATE ...... 47 8.1 Likely date of start of construction and likely date of completion...... 47 8.2 Estimated project cost...... 47 9 ANALYSIS OF PROPOSAL ...... 47 9.1 Financial and social benefits...... 47 10 CONCLUSION...... 48

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LIST OF TABLES

Table 2-1 Proposed Products with capacity...... 10 Table 2-2 Proposed Manpower Details ...... 12 Table 3-1 Environmental setting of project site ...... 18 Table 3-2 Raw Materials Requirement ...... 20 Table 3-3 Power and fuel requirement...... 25 Table 3-4 Proposed Manpower Details ...... 25 Table 3-5 Water requirement ...... 26 Table 3-6 6 List of Utilities...... 28 Table 3-7 Wastewater details...... 29 Table 3-8 Air pollution control measures ...... 29 Table 3-9 Hazardous Waste Management ...... 30 Table 3-10 Municipal Solid Waste (Construction Phase)...... 30 Table 3-11 Municipal Solid Waste (Operation Phase) ...... 31 Table 3-12 Other Solid Wastes...... 31 Table 4-1 Site Connectivity ...... 32 Table 4-2 Details of sensitive areas from the site boundary ...... 33 Table 4-3 List of Equipments...... 34 Table 4-4 Safety Equipments...... 36 Table 4-5 Existing infrastructure within 10 Km radius from the site ...... 37 Table 4-6 Meteorological Observations...... 38 Table 4-7 Project surrounding features...... 38 Table 5-1 Site Connectivity ...... 40 Table 5-2 Proposed Manpower Details ...... 40 Table 5-3 Land use Planning ...... 41 Table 6-1 Area break-up details- (C-10)...... 42 Table 6-2 Area break-up details-(C-11)...... 42 Table 6-3 Site Connectivity ...... 43 Table 6-4 Municipal Solid Waste (Construction Phase)...... 45 Table 6-5 Municipal Solid Waste (Operation Phase) ...... 45 Table 6-6 Other Solid Wastes ...... 46 Table 6-7 Power and fuel requirement...... 46

LIST OF FIGURES

Figure 3-1 Project Site Location Google Imagery...... 14 Figure 3-2 15km radius satellite image around project site ...... 15 Figure 3-3 10km radius satellite image around project site ...... 15 Figure 3-4 5km radius satellite image around project site ...... 16 Figure 3-5 1km radius satellite image around project site ...... 16 Figure 3-6 Project site satellite image...... 17 Figure 3-7 General Activity of the Project...... 19 Figure 3-8 Water Balance Chart ...... 27

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LIST OF ABBREVIATIONS

AGL Above ground level ARL Above roof level ETP Effluent Treatment Plant KLD Kilo Litre per day kVA Kilo Volt Ampere MEE Multiple Effect Evaporator MTPA Metric tonnes per annum TPH Tonnes per hour

List of Annexure

1. Production and manufacturing processes, Annexure 1.

2. CUSECS membership for STP treated water disposal (CETP for treated water disposal), Annexure 2.

3. Water supply agreement letter, Annexure 3.

4. STP & ETP Scheme, Annexure 4.

5. TSDF Agreement, Annexure 5.

6. Scrubber design, Annexure 6.

7. TN Govt. document for SIPCOT is declared industrial area, Annexure 7.

8. Land document, Annexure 8.

9. Water balance chart, Annexure 9.

10. Site layout plan, Annexure 10.

11. GSR products Limited CFE, Annexure 11.

12. GSR products Limited CFO, Annexure 12.

13. Crimsun CFO, Annexure 13.

Note: Provided in separate book

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1. EXECUTIVE SUMMARY S. Particulars Details No. 1. Name of Company M/s. Crimsun Organics Private Limited Plot No. C-10 & C-11, SIPCOT Industrial Complex, Kudikadu Village 2. Location Cuddalore Taluk and Dt-607005. Tamil Nadu. Project schedule 5(f)- Synthetic Organic Chemicals and 5(b)- Pesticides industry and pesticide specific intermediates (excluding Project Activity, Formulations). 3. Category as per Category A. The project site is located in SIPCOT industrial area. Since amendments Cuddalore is a critically polluted area, as per the MoEF&CC EIA Notification 2006. CEPI of Cuddalore is 77.45 (Dec 2009) “Proposed Manufacturing of Specialty Chemicals and Agro 4. Name of the project Chemical Products” C-10: 1.4 acres (5667.66 Sq.mt), C-11: 1.23 acres (4977.633 5. Total Land area Sq.mt) Total = 2.63acres (10643.23 Sq.mt) C-10 plot factory 6. 0.38 acres (1558.14 Sq.mt). footprint C-11 plot factory 7. 0.48 acres (1895.79 Sq.mt). footprint Total factory 8. 0.86 acres (3453.93Sq.mt). footprint Proposed product 9. 1475 MT/Month (58 nos) with capacity Details given in Table 2-1. 10. Raw material Details at chapter 3, section no. 3.7, Table no. 3-2.

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Construction Phase: Quantity: 50 KLD Source: SIPCOT Operation Phase: Quantity: 106 KLD Source: SIPCOT Break up for operation phase as follows:

Quantity Water Break-up Water requirement (KLD) Fresh Treated Water Domestic 13 10 3 11. requirement Process 25 25 0 Lab 1 1 0 Plant Wash Boiler Feed 30 25 5 Gardening 17 0 17 Cooling water make 20 12 8 up Total 106 73 33 Domestic treated water will be discharged to SEA through CUSECS (CETP for treated water disposal)-Annexure-2 Water supply agreement letter Annexure-3.

Proposed: STP- 20 KLD. ETP- 40 KLD (at COD 21000 ppm). MEE- 60 KLD Effluent Treatment Procedure-ZLD The trade effluent generated in the process operation in the Waste water and 12. process plant will be sent to collection pit via grease and oil mode of disposal trap. From the collection pit it will be pumped to the neutralizer and flocculater. The flocculated aqueous will be filtered through sand and sparkler filter. The filtered waste water will be pumped into the multiple effect evaporator. The distillate will be sent to Moving Bed Bio Reactor (MBBR) to Aerator to Clarifier to Sand and carbon filter to RO. The RO

7 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

permeate will be sent to Toilet flush, Boiler Feed, Cooling tower & Gardening and the reject will be sent to gardening. The MEE concentrate will be sent to forced pot evaporator, distillate will be sent to MBBR and the sludge will be sent to TSDF The sludge from flocculated sand and sparkler filter will be collected and sent to secured land fill. STP Procedure The sewage will be collected in the septic tank and the flow will be sent to MBBR to aerator to clarifier to sand and carbon filter and will be discharged to SEA through Cusecs. There will be no discharge of effluent outside factory premises; The unit shall be zero liquid discharge.

Details Capacity Source Power Requirement 750 TNEB (KVA) 13. Power Back-up 1x500 DG sets (KVA) Diesel Requirements Approx. HP (lit/Month) 2000 Boiler Fuel Furnace oil 3 BPCL (Mt/ day)

Construction phase: 50 nos.

Manpower Operation phase: 152

14. Description Nos. Permanent 122 Contractual 30 Total 152 15. Air emissions 3 TPH Furnace oil fired and 500 KVA DG. Solid and hazardous 16. Refer chapter 3, Section 3.15 waste Project cost 17. 7 Crores (estimate)

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2. INTRODUCTION OF THE PROJECT

2.1 About the project proponent

M/s. Crimsun Organics Private Limited (COPL) is situated at Plot no. C-10 & C-11, SIPCOT Industrial Complex, Kudikkadu Village, Cuddalore Taluk, Cuddalore.

The facility was under operation from 2005 in the name of GSR products Limited, a subsidiary of Nagarjuna Agrichem Limited, Nagatjuna Hills, Hyderabad. The company had obtained CFE in 2005 and CFO in April, 2006 for 3 products (DAAM, 4HBAGE and CCDMPA) and 7 byproducts, the CFE and CFO copies are enclosed as Annexure 11&12 respectively. The management of the company changed the name and share holding pattern in 2012 as Indo International Fertilizer Limited (IIFL) and operated the plant with all the 3 products and 7 byproducts without any change in the product portfolio. In 2014, the company stopped operations and in 2016 the company closed all the activities. COPL is a new company established in 12-7-2016 by acquiring IIFL located at Plot No. C-10, SIPCOT Industrial Complex, Cuddalore-607005, Tamil Nadu. Crimsun has name changed IIFL CFO on crimson name, which is enclosed as Annexure 13. Crimsun has not done any manufacturing since acquisition of the facility and will not continue with IIFL products. The unit remains non-operational since 2014.

COPL proposes to manufacture Specialty Chemicals and Agrochemical Chemical products at Plot no. C-10 & C-11, SIPCOT Industrial Complex, Kudikkadu Village, Cuddalore Taluk, Cuddalore.

The processes of products are new and best of the art technology. In order to achieve this, the company will be adopting modern machineries, equipments and process technologies, with emphasis on waste minimization techniques.

2.2 About the project

With this proposal COPL proposes to manufacture Speciality Chemicals and Agrochemical Chemical products of 1475 MT/Month (58 nos). The list of products and their respective quantities are given in Table 2-1.

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Table 2-1 Proposed Products with capacity

S. No. Products Name Quantity (MT/Month)

Speciality Chemical 1 Parachlorobenzyl cyanide 20.00 2 Pyrazole 20.00 3 Meta –phenoxy benzaldehyde (MPB) 30.00 Fungicides 4 Thiophanate Methyl 50.00 5 Hexaconazole 30.00 6 Propiconazole 30.00 7 Difenoconazole 15.00 8 Tricyclazole 50.00 9 Carbendazim 50.00 10 Cyproconazole 30.00 11 Trifloxystrobin 20.00 12 Cymoxanil 20.00 13 Pyroclostrobin 20.00 14 Metalaxil 20.00 15 Tebuconazole 20.00 16 Boscalid 20.00 17 Picoxystrobin 20.00 18 Thifluzamide 20.00 Herbicides 19 Pretilachlor 50.00 20 Glyphosate 50.00 21 Clodinafop-propargyl 20,00 22 Bis-pyribac Sodium 20.00 23 Quizalofop 20.00 24 Propaquizalofop 20.00 25 Mesotione 20.00 26 Fluroxypyr 20.00 27 Imazamox 30.00 28 Pinoxaden 30.00 29 Amytryn 30.00 30 Tembotrione 20.00 31 Topramezone 20.00 32 Halosulfuron 20.00 33 Penoxsulam 20.00 34 Flucetosulfuron 20.00 35 Pendimethalin 30.00 36 Clorimuron 20.00 37 Necosulfuron 20.00 38 Metsulfuron 20.00 Insecticides 39 Dichlor vos (DDVP) 50.00 40 Acephate 30.00

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41 Diafenthiuron 30.00 42 Imidachloprid 30.00 43 Buprofezin 30.00 44 Thiamethoxam 30.00 45 Cypermethrin 30.00 46 Alphacypermethrin 20.00 47 Fipronil 20.00 48 Acetamiprid 30.00 49 Propargite 30.00 50 Indazocarb 20.00 51 Dinotefuron 20.00 52 Flonicamid 20.00 53 Etoxazold 20.00 54 Metaflumizone 20.00 55 Spiromesifen 20.00 56 Spirotetramate 20.00 57 Chlorantraniliprole 20.00 58 Sulfoxaflor 20.00 Total 1475 2.3 Need for the project

India with its large talented manpower, cost effective chemical synthesis, legal & financial framework is sourcing destination of Specialty Chemicals and Agrochemical Chemical products to the global market.

The project is benefitted to fulfill domestic and exports requirements for the manufacturing of various Specialty Chemicals and Agrochemical Chemical products without affecting environmental conditions of the area.

There will be very good opportunity of employment generation for qualified staff & unqualified workers directly for 122 nos. and indirectly for 30 nos. due to proposed project.

2.4 Demand and supply gap

Based on market survey the selected molecules for manufacture have potential for export as well as domestic market.

2.5 Imports v/s. Indigenous production

To ensure the quality of product and control of manufacturing under current good manufacturing conditions, it is preferred to have the manufacture done in- house by procuring basic raw materials.

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M/s Crimsun Organics Private Limited has reasonably sound base to overcome the technological barrier to meet the challenges of the industry. The demand for Specialty Chemicals and Agrochemical Chemical products is on increase, and the industry is poised for substantial growth in the coming years

2.6 Domestic / Export Markets

India being the second most populated country in the world and is poised to become No.1 within 10 years, needs solid supply of food grain. The biggest challenge is how to increase the food grains production with declining farmlands. The pressure is to decrease the crop losses due to pest attacks.

The Indian crop protection market was estimated at 4 billion $ in 2012 is to touch 6.8 billion $ in the coming years. A steady growth both in the export market and domestic market drives for more and more capacity addition.

As the overall annual growth rate of Agrochemical market is about 10%, there is going to be a gap between production and demand.

Crimsun Organics private Limited has strong backing of highly experienced technocrats and marketing groups, it expects to establish quickly the production facility with quality products with advanced environment friendly, safe and efficient technologies.

2.7 Employment Generation (Direct and Indirect)

There will be very good opportunity of employment generation for qualified staff & unqualified workers directly for 122 nos. and indirectly for 30 nos. due to proposed project. The proposed manpower details are provided in Table 2-2.

Table 2-2 Proposed Manpower Details

Description Nos. Permanent 122 Contractual 30 Total 152

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3 PROJECT DESCRIPTION

3.1 Project type

To cater the needs of the market, COPL proposes to manufacture Speciality Chemicals and Agrochemical Chemical products at Plot no. C-10 & C-11, SIPCOT Industrial Complex, Kudikkadu Village, Cuddalore Taluk, Cuddalore.

The proposed project falls under Category ‘A’ and Schedule 5(f) & 5(b) since Cuddalore is critically polluted area, as per the MOEF&CC Notification. There are no interlinked projects. The proposed project does not fall under CRZ.

3.2 Project Location

The proposed project is located at Plot No. C-10 & C-11, SIPCOT Industrial Complex, Kudikkadu Village, Cuddalore Taluk, Cuddalore. C-10 center coordinate is 11°40'48.51"N; 79°45'20.38"E, C-11 center coordinate is 11°40'44.26"N; 79°45'19.13"E and topo sheet no. 58m/9, 58m/10 & 58m/13. The land document is enclosed as Annexure-8. The site is located ≈ 6.94 Km, NNE away from Cuddalore Town and it is 480m, W from State Highway connecting Cuddalore and Chennai (SH-49) and approximately 1.77 km, W from National highway (NH-532) connecting Mettupalayam and Cuddalore.

The project site location map is shown in Figure 3-1 and 15, 10, 5, 1 km radius google imageries of the project site are shown in Figure 3-2 to Figure 3-5 and Google imagery of the project site is shown in Figure 3-6.

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Figure 3-1 Project Site Location Google Imagery

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Figure 3-2 15km radius satellite image around project site

Figure 3-3 10km radius satellite image around project site

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Figure 3-4 5km radius satellite image around project site

Figure 3-5 1km radius satellite image around project site

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Figure 3-6 Project site satellite image

3.3 Major products of the company

The details are Pyrazole, Carbendazim, Cyproconazole, Tebuconazole, Pretilachlor, Bis- pyribac Sodium, Propaquizalofop, Mesotione, Imazamox, Imidachloprid, Thiamethoxam, Fipronil and Acetamiprid.

3.4Details of alternate sites

Since the proposed project is coming up within the SIPCOT industrial area which has got well laid down infrastructure facilities the alternate site option was not explored. The environmental setting of the existing site is given in Table 3-1:

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Table 3-1 Environmental setting of project site

S. No. Particulars Details C-10: 11°40'48.51"N; 79°45'20.38"E & 1 Plant site center coordinate C-11: 11°40'44.26"N; 79°45'19.13"E Temperature Max. Temp: 37°C 2 Min. Temp: 20.3°C Elevation above Mean Sea 3 20 ft Level (MSL) 4 Present land use Industrial area Cuddalore to Chennai (SH-49), ≈ 480m, W & 5 Nearest Highway Mettupalayam and Cuddalore (NH- 532), ≈ 1.77 km, W. Cuddalore Port Jn. – ≈ 4.09 km, 6 Nearest railway Station NNE Pondicherry Airport - ≈ 32.12 km, 7 Nearest Airport NNE 8 Nearest village Kudikadu Village – ≈ 350 m, NNE Cuddalore old town - 9 Nearest town ≈ 4.56 Km, NNE 10 Nearest major city Chennai ≈ 164 Km, NE 11 Nearest river Uppanar River ≈ 0.45 km, E. Sandy Coastal 12 Type of soil Alluvium 3.5 Size of Operation

In the view of fulfilling market requirement, COPL proposes to manufacture Speciality Chemicals and Agrochemical Chemical products of 1475 MT/Month (58 nos). The list of products and their respective quantities are given in Table 2-1.

3.6 Project Description

The general activity of the project is shown in Figure 3-7.

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Figure 3-7 General Activity of the Project

Process description of proposed products: Annexure-1.

3.7 Raw Material Required Raw Materials required with approximate quantity for all the proposed products are given in Table 3- 2.

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Table 3-2 Raw Materials Requirement

Quantity S. No. Raw Material (MT/Month) 1 Parachlorotoluene (PCT) 26.16 2 Chlorine 42.11 3 Benzyltriethylammonium chloride (PTC) 1.500 4 Sodium Cyanide 11.61 5 2,6-Dichloro-4-trifluoromethylaniline 15.08 6 Acetic Acid 40.00 7 Sulphuric acid 50.45 8 Sodium Nitrite 12.50 9 Ethyl dicyanopropionate 10.00 10 Dichloroethane 30.20 11 Ammonia 25% 160.00 12 Benzaldehyde 21.45 Anhydrous Aluminium Chloride 13 35.04 AlCl3 14 Bromine 37.22 15 MEG 16.80 16 Paratoluenesulphonic Acid 20.62 17 Phenol 18.24 18 Cuprous Chloride 0.45 19 Toluene 73.80 20 Sodium Thiocyanate 28.25 21 Methyl chloroformate 71.87 22 Orthophenylenediamine (OPDA) 47.75 23 2,4-Dichlorovalerophenone 25.95 24 Dimethylsulphate 61.68 25 Potassium Hydroxide 43.43 26 Dimethylformamide 23.23 27 1,2,4-Triazole 29.20 28 Dimethylsulphide 15.80 29 Potassium Carbonate 130.61 30 Methanol 49.12 31 Cyclohexane 6.00 32 2,4-Dichloroacetophenone 22.05 33 Pentan-1,2-diol 12.60 34 Dimethylsulphoxide 12.88 35 4-Chlorophenoxy-2’-chloroacetophenone 15.10 36 IPA 4.00 37 Propan-1,2-diol 6.84 38 2-Hydrazino-4-methylbenzothiazole 48.90

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39 Formic Acid (85%) 12.50 40 Sodium bicarbonate 11.47 41 Xylene 10.00 42 Calcium Cyanamide (50%) 51.10 43 Conc. HCl (30%) 60.08 44 4-Chloro-2’-cyclopropylpeopiophenone 15.86 45 3-Trifluoromethylacetophenone 10.48 46 Sodium methoxide 51.65 Methyl-3-[2-(chloromethyl)phenyl]-3-(methoxyimino)-2- 47 12.46 oxopropanoate 48 1-Ethyl-3-cyanoacetylurea 17,20 49 4-Chlorophenylhyrazine 9.18 50 Ethyl acrylate 6.44 51 2-Nitrobenzylchloride 9.82 52 Dioxane 15.00 53 Hydrogen Peroxide (50%) 13.46 54 Propanol 3.00 55 Methyl 2-(2,6-dimethylanilino)propanate 17.24 56 Methoxyacetylchloride 10.00 57 Sodium carbonate 2.80 58 1-(4-chlorophenyl)-4,4-dimethylpentan-3-one 18.24 59 2-Chloropyridine-3-carboxylic acid 9.94 60 Thionyl chloride 63,65 61 Triethylamine 27.71 62 4’-Chlorobiphenyl-2-amine 17.34 63 1,4-Dihydro-2-benzopyran-3-one 10.74 64 Trimethoxymethane 8.24 65 Tetrahydrofuran 25.00 66 2-Methyl-4-trifluoromethyl-1,3-thiazole-5-carboxylic acid 8.40 67 2,6-Dibromo-4-trifluoromethoxyaniline 13.08 68 Acetonitrile 31.77 69 2,6-Diethylaniline 27.95 70 1-Chloro-2-propoxyethane 22.95 71 Chloroacetylchloride 20.00 72 Sodium Hydroxide (98%) 66.63 73 2,2’-[(Phosphonomethyl)azanedyl]diacetic acid 80.00 74 Hydrogenperoxide (50%) 28.8 75 Vanadyl sulphate 0.05 76 Tungston sulphate 0.09 77 5-Chloro-2,3-difluoropyridine 15.18 78 2-(4-hydroxyphenoxy)-propanoic acid 16.32 79 Propargyl Chloride (50%) 16.50

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80 Dichloromethane 38.25 81 2-Chloro-4,6-dimethoxypyrimidine 17.16 82 2,6-Dihydroxybenzoic acid 7.56 83 Chlorobenzene 8.00 84 Sodium Mercaptide 6.88 85 2,6-Dichloroquinoxaline 10.62 86 Ethyl 2-(4-hydroxyphenoxy)propionate 11.80 87 Methylisobutylketone 2.00 88 Lactic Acid 4.50 89 Ethylene oxide 2.20 90 Acetone Oxime 3.66 91 Hydroquinone 5.50 92 4-(methanesulfonyl)-2-nitrobenzoic acid 17.00 93 Cyclohexane-1,3-dione 7.34 94 Acetone cyanohydrin 0.60 95 3,5-Dichloro-2,6-difluoropyridine-4-amine 17.34 96 Tetrabutylammonium bromide 0.60 97 Monochloroacetic acid 8.42 98 Dimethyl(2-methoxymethyl)-2,6-difluoropyridine-4-amine 7.05 99 2-Amino-2,3-dimethylbutyramide 17.78 100 Dimethyl 5-(methoxymethyl)-2,3-pyridine dicarboxylate 7.05 101 2-amino-2,3-dimethylbutyramide 17.78 8-(2,6-Diethylphenyl)tetrahydro-7H-pyrazolo[1,2- 102 28.03 d][1,4,5]oxadiazepine-7,9-(8H)-dione 103 Pivaloyl Chloride 13.74 104 4-Dimethylaminopyridine 0.56 105 t-Butylmethyl ether 9.00 106 Atrazine 45.33 107 Sodium Methylmercaptan 51.45 2-Methyl-3-(4,5-dihydroisoxazol-3-yl)-4-methanesulfonyl- 108 19.15 benzoic acid (Benzoic acid) 109 1-Methyl-5-hydroxy pyrazole 7.44 3-Chloro-1-methyl-5-sulfamoyl-1H-pyrazole-4-carboxylic acid 110 methyl ester 14.53 (Ester compound) 111 4,6-dimethoxy-2-pyrimidinamine 8.67 112 n-Butyl isocyanate 5,52 113 trichloromethyl chloroformate 16.66 114 Triethylene diamine 0.32 115 5,8-Dimethoxy[1,2,4]triazolo[1,5-c]pyrimidine-2-amine 8.08 2-(Difluoromethoxy)-6-(trifluoromethyl)benzene-1-sulfonyl 116 13.44 chloride

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2-methoxy-1-[3-(aminosulfonyl)-2-pyridinyl]-2-fluoropropyl 117 acetic acidester 15.30 (Ester compound) 118 Phenyl(4,6-dimethoxypyrimidin-2-yl)carbamate 14.50 1,8- 119 0.12 diazabicyclo[5.4.0]undec-7-ene (DBU) 120 4-Nitroorthoxyene 18.00 121 Diethylketone 2.40 122 Patinum/c 0.54 123 Hydrogen 1.50 124 Nitric acid 23.25 Ethyl-2-(isocyanatosulfonyl)benzoate 125 12.30 (Ester compound) 126 2-amino-4-chloro-6-methoxypyrimidine 8.46 127 Triethanolamine 0.30 128 N,N-dimethyl-2-sulfamoylpyridine-3-carboxamide 11.74 129 Ethyl chloroformate 13.20 130 4,6-dimethoxy pyrimidin-2-amine 7.8 131 O-Sulfoisocyante Methyl Benzoate 12.8 132 2-Amino 4-Methoxy 6-Methyl-1, 3, 5-Triazine 7.40 133 Chloral 34.05 134 Trimethylphosphite 28.6 135 Dimethylphosphoroamidothioate 32.1 136 Aceticanhydride 22.98 137 4-Phenoxy-2,6-di-isopropylaniline 26.22 138 Sodium thiocyanate 9.00 139 t-Butylamine 5.59 2-Chloro-5-chloromethylpyridine 140 19.02 (CCMP) 141 2-Nitroiminoimidazolidine(NIIA) 18.90 142 N-Methylaniline 13.14 143 Azobisisobutyronitrile 1.05 144 Carbontetrachloride 5.25 145 t-Butylisopropylthiourea 18.99 146 2-Chloro-5-chloromethylthiazole 19.20 147 N-(3-Methyl-1,3,5-oxadiazinan-4-ylidene)nitramide 16.95 148 Cypermethric Acid Chloride (CMAC) 16.89 149 Metaphenoxybenzaldehyde (MPB) 14.55 150 Sodium Cyanide 4.20 151 Benzyltriethylammoniumchloride 0.600 152 Cypermethrin 35.28 5-Amino-1-[2,6-dichloro-4-(trifluoromethyl)phenyl]-1H- 153 20.98 pyrazole-3-carbonitrile (Pyrazole)

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154 Trifluoromethanesulfinylchloride 11.62 155 Tosylate ( Paratoluenesulphonic acid-Dimethylamine) 14.88 156 2-Chloro-5-N-methylaminomethylpyridine 23.43 157 Methyl – N-methylethanimidate 13.23 158 2-(4-t-Butylphenoxycyclohexan-1-ol 23.58 159 Propargyl Alcohol 6.00 Methyl 7-chloro-2,5-dihydroindeno[1,2-e] [1,3,4] oxadiazine- 160 7.62 4a(3H)-carboxylate 161 1-t-Butoxy-4-isocyanatobenzene 11.22 162 2-[(1-Chloropropan-2-yl)oxy]pyridine 11.28 163 4-Phenoxyphenol 12.84 164 1,3-Dimethyl-2-nitrosourea 13.89 165 Tetrahydrofurylmethylamine 12.64 166 4-(Trifluoromethyl)nicotinamide 17.28 167 2-Chloroacetonitrile 6.86 2-[2-(4-Cyanophenyl)-1-[3- 168 (trifluoromethyl)phenyl]ethylidene]hydrazinecarboxylic acid 18.61 phenyl ester 169 4-Trifluoromethoxyaniline 9.12 170 Para Xylene 0.332 4-Hydroxy-3-(2,4,6-trimethylphenyl)-1-oxaspiro[4,4]non-3-3n- 171 21.00 2-one 172 Methyl cyclohexane 3.00 173  2-(2,5-dimethylphenyl) acetic acid 11.44 cis-Cyclohexanecarboxylic acid, 1-amino-4-methoxy-methyl 174 12.90 ester 175 2-Amino-5-chloro-N,3-dimethyl benzamide 9.13 3-Bromo- 1-(3-chloro-2-pyridinyl)- 1H-pyrazole-5-carbonyl 176 14,15 chloride 177 Sulfilimine 19.36 178 Sodium Permanganate 10.49 179 Sodium Metabisulphite 56,56 180 Ammonia (25%) 18.00 181 Ethyl Alcohol 2.40 182 Pyridine 4.56 183 Ethyl acetate 0.50 184 N-Hexane 14.45 185 Potassium Hydroxide 19.40 186 Acetone 1.50 187 Formic Acid 8.31 188 Sodium Chloride 1.50

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3.8 Resource optimization/recycling and reuse

1. All the solvents used in the process will be distilled and reused. 2. Have primary and secondary condensers in all distillation setup to maximize recovery. 3. Wastewater treatment will be based on ZLD and will re-use the treated water.

3.9 Power and fuels The power requirement will be 750 KVA. The power required will be sourced from TNEB. Consented Boiler capacity is 3 TPH, which is sufficient for the proposed project. Table 3-3 Power and fuel requirement

Details Capacity Source Power Requirement (KVA) 750 TNEB Back-up 1x500 DG sets (KVA) Diesel Requirements Approx. HP (lit/Month) 2000 Boiler Fuel Furnace oil (Mt/ day) 3 BPCL Boiler: 3 TPH

3.10 Manpower

There will be very good opportunity of employment generation for qualified staff & unqualified workers directly for 122 nos. and indirectly for 30 nos. due to proposed project. The proposed manpower details are provided in Table 3-4.

Table 3-4 Proposed Manpower Details

Description Nos. Permanent 122 Contractual 30 Total 152 3.11 Water requirement

The water requirement for construction phase will be 50 KLD.

The proposed total water requirement for operation phase will be 106 KLD, of which 73 KLD will be fresh water. The water requirement will be met from SIPCOT. There is no bore well source inside the plant premises. The water requirement and the break-up details are provided in Table 3-5.

25 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

Table 3-5 Water requirement

Quantity Water Break-up Water requirement (KLD) Fresh Treated Domestic 13 10 3 Process 25 25 0 Lab 1 1 0 Plant Wash Boiler Feed 30 25 5 Gardening 17 0 17 Cooling water make up 20 12 8 Total 106 73 33

Water balance chart is appended in Figure 3-8 and also enclosed as Annexure-9.

26 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

Figure 3-8 Water Balance Chart

27 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

3.12 Utilities

The utilities requirement of the project is provided in Table 3-6.

Table 3-6 6 List of Utilities

S. No. Utility Capacity

1. Steam No change

2. Cooling Water 400 TR x 2

3. Chill water 200 TR

4. Chill brine 50 TR

5. Oil heater 2 lakh kcal/h Vacuum pump 6. 2 3000 m3/h 3.13 Liquid waste management

Effluent Treatment Procedure-ZLD

The trade effluent generated in the process operation in the process plant will be sent to collection pit via grease and oil trap. From the collection pit it will be pumped to the neutralizer and flocculater. The flocculated aqueous will be filtered through sand and sparkler filter. The filtered waste water will be pumped into the multiple effect evaporators. The distillate will be sent to Moving Bed Bio Reactor to Aerator to Clarifier to Sand and carbon filter to RO. The RO permeate will be sent to Toilet flush, Boiler Feed, Cooling tower & Gardening and the reject will be sent to gardening. The MEE concentrate will be sent to forced pot evaporator, distillate will be sent to MBBR and the sludge will be sent to TSDF. The sludge from flocculated sand and sparkler filter will be collected and sent to secured land fill. STP Procedure The sewage will be collected in the septic tank and the flow will be sent to MBBR to aerator to clarifier to sand and carbon filter and will be discharged to SEA through Cusecs.

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There will be no discharge of effluent outside the factory premises. The unit will be zero liquid discharge. Proposed ZLD: STP- 20 KLD. ETP- 40 KLD (at COD 21000 ppm). MEE- 60 KLD Detailed scheme of STP & ETP are enclosed as per Annexure-4 and there is no change. The wastewater details are provided in Table 3-7. Table 3-7 Wastewater details

Liquid waste Unit Disposal Method (KLD) STP Sewage 10 Treated water to sea through CUSECS ETP Sludge/MEE salt to TNPCB Effluent 36 authorised TSDF

3.14 Air pollution control measures 1. The discharge of emissions from the premises of the Crimsun Organics Private Limited will be passed through stack/chimney of adequate height. 2. Emissions will be analyzed regular basis

Below are the details of control of air pollution at the sites, Table 3-8.

Table 3-8 Air pollution control measures

Qty of gas Control & S. No Source Emission nm3/hr Disposal Mode 1. Boiler, 3 TPH Stack-1, Flue gases 4000 (Furnace oil fired) 25m AGL 2. D.G. Set, Stck-2, Flue gases 2500 1x500 KVA 9m AGL 3. Process emission Fugitive 14 Reactors emission (SO , Scrubber/ 2 - HCl fumes & Chimney VOC)

3.15 Hazardous and solid waste management The hazardous wastes generated from Plant will be collected, stored and disposed through authorized disposal cum recycle facilities as per the authorization from SPCB and the unit has

29 Pre-Feasibility Report M/s. Crimsun Organics Private Limited agreements with TSDF which is enclosed as Annexure-5. There is no internal disposal facility available within the site. Hazardous waste will be properly disposed as per the Hazardous waste Management rule 2008 and amendment in 2016. The HWM detail is provided in Table 3-9. Table 3-9 Hazardous Waste Management

Waste Hazardous Category waste Quantity Method of handling Generated Used Oil Will be mixed with furnace oil and 5.1 0.1 (KLA) burnt in boiler. Will be stored in secure manner and Organic Residue 28.1 36 handed over to TNPCB authorized (MTA) agent. MS Drums 33.1 30000 (Nos) Will be stored in secure manner and HDPE Used Liners handed over to TNPCB authorized 0.4 33.1 (MTA) recycler

ETP Sludge/Chemical Will be stored in secure manner and 35.3 sludge from clarifier 678 handed over to TNPCB authorized and Evaporator (MTA) TSDF

The Municipal Solid Waste generated from the site will be collected and transported to recyclers, municipal yards and landfills depending on the type of waste. The details are given below in The SWM details are provided in Table 3-10 & Table 3-11. Table 3-10 Municipal Solid Waste (Construction Phase)

Quantity Collection Waste Disposal method (kg/day) method Organic 12 Drums Municipal bin Inorganic 13 Bags Authorised dealer. Total 25 Manpower 50 nos.

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Table 3-11 Municipal Solid Waste (Operation Phase)

Quantity Collection Waste Disposal method (kg/day) method Organic 38 Drums Municipal bin Inorganic 42 Bags Authorised dealer. Total 80 Manpower 152 nos. CPCB guidelines: MSW per capita/day =0.5 kg

Other solid wastes which will be generated from the site are provided in Table 3-12. Table 3-12 Other Solid Wastes

Method of Handling Nature of Quantity Collection Solid Waste (MTA) Treatment Disposals & Storage Paper / Card Separate 2 Nil Will be Burnt in boiler Board storage area Dry leaves/ Separate 0.5 Nil Will be burnt in boiler Grass storage area Will be sold as scrap to Separate Metal scrap 15 Nil vendors under storage area agreement Wooden Separate 2 Nil Will be burnt in boiler scrap storage area

31 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

4 SITE ANALYSIS

4.1 Connectivity The site connectivity is provided in Table 4-1.

Table 4-1 Site Connectivity

Cuddalore to Chennai (SH-49), ≈ 480m, W & 1 Nearest Highway Mettupalayam and Cuddalore (NH- 532), ≈ 1.77 km, W. Cuddalore Port Jn. – ≈ 4.09 km, 2 Nearest railway Station NNE Pondicherry Airport - ≈ 32.12 km, 3 Nearest Airport NNE 4 Nearest port Chennai ≈ 164 Km, NE

4.2 Land form, Land use, Land Ownership The Plant is located at Plot no. C-10 & C-11, SIPCOT Industrial Complex, Kudikkadu Village, Cuddalore Taluk, Cuddalore. The site layout plan is enclosed as Annexure-10.

4.3 Topography The district is located along the eastern coastal region of the State. It lies in the Agro Climatic Zone II (East Coast plains and hills) and the geographic coordinates of the district are: latitude is 15 11‘ to 12 35‘, longitude is 78 38‘ to 80 0‘ and altitude is 4.6m MSL.

The total geographical area of the district is 3,678 square kilometres with the coastal line of 68 kilometres stretching from Puducherry Union Territory in the North to the mouth of the river Coleroon in the South.

The geomorphology of the Cuddalore coastal stretch includes the coastal plain with an average width of 6 kms. Its coastal landforms include strandlines, raised beaches, sand dunes, mangrove swamps and tidal flats with predominantly sandy beaches on the northern side and mangrove swamps on the South. The coastal towns of Cuddalore in the North and Porto Novo (Parangipettai) in the South are the most densely populated along this region.

The entire district can be broadly divided into 3 zones. This area is occupied by denudation

32 Pre-Feasibility Report M/s. Crimsun Organics Private Limited landforms like shallow buried pediment, deep buried pediment, and pediments. The central part of the district is characterized by sedimentary high grounds, elevation >80m of Cuddalore sandstone of Tertiary Age. This zone occupies part of Virudhachalam, Kammapuram, Kurinjipadi, Cuddalore, and Kattumannarkoil taluks. The rest of the area in the district is covered by the eastern coastal plain, which is predominantly occupied by the flood plain of fluvial origin formed under the influence of Penniyar, Vellar, and Coleroon river systems. Marine sedimentary plain is noted all along the eastern coastal. Main Rivers of Cuddalore District are Kollidam (Coleroon), Pennar and Vellar. The Lakes of Cuddalore District are: Perumal Eri, Veeranam Lake and Wellington Lake

The soils of the district are classified as the black, red, ferruginous, they are again subdivided into clays, loam, and sands. Black soils are observed in the Chidambaram and Virudhachalam taluks. Sandy soils are seen along the coast in Cuddalore and Chidambaram taluks. The alluvial soils are found as small patches along the stream and river courses in the district. Red sandy soil is seen covering the Cuddalore sandstone, laterite, and lateritic gravels occur in parts of Virudhachalam, Panruti and Cuddalore taluks.

The Cuddalore district has a hot tropical climate. The summer season, which is very oppressive, is from March to May. The average maximum and the average minimum temperatures have been 36.8°C in May and 19.9°C in January, respectively.

4.4 Existing land use pattern

The present land use is in industrial zone. The details of sensitive areas from the site boundary are given in Table 4-2. The site does not fall within the CRZ area. Existing land and buildings such as production block, boiler house, administrative office, some of ETP structures etc., will be revamped and utilized.

Table 4-2 Details of sensitive areas from the site boundary

S. No Name Distance & Direction (km) 1 Uppanar River ≈ 0.45 km, E. 2 Gadilam River ≈ 6.23 km, NNE. 3 Bay of Bengal ≈ 1.8 km, E

33 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

4.5 Existing Infrastructure: a. Land

The C-10 plant facilities are spread over 5665.6 sq. mt, 1.4 acre which is completely fortified and protected on all four sides by boundary walls. b. Buildings

Total built up area is divided into various sections like Production Blocks, Engineering, Warehouses, Administration, Canteen, Toilets etc. There is adequate space & provision for operations. c. Plant Machinery & Utilities

The Plant Facilities have been designed and set up with the objective to carry out almost all chemical reactions and processes. Details of plant and machinery and utility equipments used for the production are provided in Table 4-3.

Table 4-3 List of Equipments S. No Tag No. Equipment MOC Capacity Reactor attached with reflux 1 R-101 column, condenser and SS316 3 KL steam jet vacuum ejector Reactor with Graphite 2 R-102 MSGL 4 KL condenser and receivers Reactor with Graphite 3 R-103 MSGL 6.3 KL condenser with receivers Reactor with all glass reflux 4 R-104 MSGL 2 KL system Reactor with all glass reflux 5 R-105 MSGL 8 KL system with receivers Reactor with SS condenser 6 R-106 SS316 5 KL and receivers 7 R-107 Autoclave with condenser SS316 3 KL Reactor with SS condenser 8 R-108 SS316 14 KL and ejector and receivers Reactor with reflux column, 9 R-109 condenser, receivers and SS316 10 KL steam jet ejectors Reactor with graphite 10 R-110 MSGL 6.3 KL condenser, receivers and

34 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

vacuum jet ejectors 11 R-111 Reactor with SS condenser SS316 7 KL Reactor with glass 12 R-112 MSGL 8 KL condenser 13 R-113 Reactor with SS condenser SS316 4 KL 14 R-114 Reactor SS316 2 KL 15 ST-1001 Storage Tank MS 20 KL 16 ST-1002 Storage Tank MS 20 KL 17 ST-1003 Storage Tank MS 20 KL 18 ST-1004 Storage Tank MSGL 15 KL 19 ST-1005 Storage Tank FRP 20 KL 20 ST-1006 Storage Tank SS304 20 KL 21 ST-1008 Storage Tank SS304 15 KL 22 ST-1009 Storage Tank MS 30 KL 23 ST-1010 Storage Tank MS 20 KL 24 CP-101 Chilled water plant MS 120 TR 25 CB-101 Chilled brine plant MS 30 TR 26 AC-101 Air compressor MS 100 CFM 27 B-101 Steam Boiler MS 3 ton /Hour 28 MEE-101 Multi effect evaporator SS 316 2MT /Hour 29 I-101 Ion Exchanger MS 5 Kl /Hour 2 Kl /Hour MBBR- 30 Moving bed bioreactor RCC at 21000 101 COD Aerator - 31 Aerator RCC 2 KL /hour 101 32 RO-101 RO Plant 2 Kl/Hour GLC 2 + 33 Lab instruments HPLC Fire 34 Fire water circulation Hydrant PPFRP + 600 Kgs 35 S-101 3 stage Scrubber SS Gas/ hour PPFRP + 100 Kgs 36 S-102 Wet Scrubber SS /Hour 37 CT-101 Cooling tower PP-FRP 500n TR ii. Machinery / Utility Equipments; . Centrifuges: 6 . Filter: 2 . Boilers: 1

35 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

. Cooling towers :1 (additional 1no) . DG sets : 01 . chilling plant:02 . Air compressors: 01 . HVAC system: 5 . Vacuum pumps: 0 (proposed 2no) . Scrubbers: 02 (additional 1) iii. Safety Equipments: Table 4-4 Safety Equipments Quantity S. No Item (Nos) 1 Fire Hydrant System 2 2 Fire Extinguishers 80 3 Fire Alarm System 2 Eye wash fountain / Safety 4 15 Showers 5 Emergency PPE cupboards 1 6 Wind Sack 2 7 Compressed Air Foam System 2

The site is well connected to State Highway connecting Cuddalore and Chennai 480m in W (SH-49) and National highway (NH-532) connecting Mettupalayam and Cuddalore approximately 1.77 km in W.

. The list of the few existing industries within 10 km from the site is given in Table 4-5.

36 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

Table 4-5 Existing infrastructure within 10 Km radius from the site

S. No. Name Distance (km) Direction 1 Shasun Pharma Ltd 0.207 NW 2 Loyal Super Fabrics 0.103 N 3 Morgan Industries 0.345 NNE 4 Asian Paints 0.151 W 5 DFE Pharma India LLP 0.03 W 6 Kawman Pharma 0.307 WNW 7 Tanfac Industries Ltd 1.07 N 8 Clariant Chemicals Ltd 0.96 NNW 9 RK Exports Processing 1.26 NNW 10 Vivin Tex 1.331 NNE 11 Panda Bio Protiens 1.45 NNE 12 REO Engineering Enterprises 1.09 NNW 13 Hemalatha Hitech Industries 2.06 N 14 JK Steel Industries 3.74 NNE 15 Sunpack Machinaries 8.02 N 16 Awards Fibreglass Industries 9.6 NNE 17 Spic 0.76 SSW 18 Pioneer Jellica India (P) Ltd 2.91 SSW 19 Golden Fish Oil Company 3.14 SSW 20 Sanmar Ltd 3.87 SSW 21 Covestro India (P) 4.27 SSW 22 Allied Silica Ltd 4.77 SW 23 Jain Mineral Water Unit 6.05 NW 24 Aria Chemicals Pvt 5.02 SW 25 Nagarjuna Oil Refinery 8.34 S 26 NOCl 9.6 S

4.6 Soil Classification

The soil classification is Sandy Coastal Alluviam.

4.7 Climatic data from secondary sources:

The study region receives rainfall predominantly during monsoon season with an average annual rainfall of about 1281.2 mm per year. The South west monsoon season is from June to September and North East monsoon during the months of October–December. The relative humidity recorded in the district is about 70.8-77.8%., the ambient temperature at project site ranged between 20-34°C. The Cuddalore district has a hot tropical climate with the highest and lowest temperatures recorded is maximum of 37°C and minimum of 20.3°C respectively. The meteorological observation is shown in Table 4-6.

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Table 4-6 Meteorological Observations

S. No Parameter Observation 1 Wind Direction SW and SE 2 Mean wind Speed 2.2 m/sec 3 Annual Average Rainfall 1281.2 mm 5 Temperature Range Max. Temp: 37°C Min. Temp: 20.3°C 6 Average Temperature 28.65°C 7 Humidity Range (24hr) 70.8-77.8% 8 Cloud cover Partly cloudy

4.8 Social Infrastructure available

The social infrastructure facilities available near the site are given in Table 4-7.

Table 4-7 Project surrounding features

Sl no Name Dist (Km) Dir SCHOOLS & COLLEGES 1 Annai Velankanni High School 6.97 WNW 2 Aristo Primary School 8.3 N 3 ARK Nursery & Primary School 3.57 NNE 4 Aseefa Tsunami School 1.62 NW 5 ASR Nursery & Primary School 9.3 NNE 6 Bhavani College of Education 9.27 N 7 CK College of Engg & Tech 6.05 NNE 8 College of Acupunture & Therapies 7.93 NNE 9 Govt ITI 9.3 NNW 10 Govt. Girls Hr. Se, School 4.84 NNE 11 Govt. Girls Hr. Se. School 7.28 NNW 12 Govt. Hr. Se. School 1.38 WSW 13 Govt. primary Schoool 9.6 NW 14 Govt. School 3.5 NNE 15 Govt. School 0.38 N 16 Kandasamy Naidu College for Women 8.87 NNW 17 Kattupalayam School 8.18 WNW 18 Kudikadu panchayat School 0.285 E 19 Lakshmi Chodira Metric Hr. Se. School 7.01 NNW 20 Lakshmi Metric School 4.2 NNE 21 Modern Middle School 6.9 WNW

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22 Municipal School 4.55 NNE 23 National College of Education 7.67 NNW 24 Periyar Govt. Arts College 7.45 NNE 25 Primary School, Sonaganchavadi 4.94 S 26 Roots International School 7.24 NNE 27 Sri Saraswathy Metric Hr. Se. School 3.25 NNE 28 St. Davids Hr. Se. School 4.51 NNE 29 St. Joseph Hr. Se. School 8.89 N 30 St. Joseph Metric Hr. Se. School 7.6 NNW 31 St. Josephn ITI 7.87 NNE 32 St. Marys Metric Hr. Se. School 8.06 N 33 St. philomina Girls High School 4.76 NNE 34 TNOU 7.69 NW 35 Vigneswara Polytechnic College 9.7 S HOSPITALS 36 Alagananda Hospital 4.59 NNE 37 Cuddalore Medical Centre 8.15 NNE 38 Deepam Hospital 8.75 N 39 Dhanalakshmi Health Centre 8.48 N 40 Govt. GH 8.38 NNE 41 Govt. Urban Primary Health care Centre 7.21 N 42 Homeo Clinic 8.3 NNE 43 Kannan Hospital 8.99 N 44 Krishna Hospital 8.5 N 45 Municipality Hospital 4.6 NNE 46 Surya Hospital 8.98 N 47 Veenus Homeopathy & Yoga Centre 8.43 NNE Temples, Church & Mosque 48 Bazatr Masjid 7.39 N 49 Ezhai Mariyamman Temple 4.72 NNE 50 Mosque 7.4 N 51 Mosque 8.4 NNE 52 Periya Palli Mosque 3.97 NNE 53 Perumal Temple 7.8 NNE 54 Rajagopalaswamy Temple 7.52 NNE 55 St. Carmel Church 7.99 NNE 56 Vilvanatheswarar Temple 9.22 N Common Places 57 Central Jail 5.5 NW 58 Collector Office 8.4 N 59 Cuddalore Port 3.56 NNE 60 District Court 7.27 NNE 61 District Police Office 8.38 NNE 62 Income Tax Office 7.81 N 63 RTO office 7.3 NNE

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5 PLANNING BRIEF 5.1 Planning concept

The site connectivity and infra structure facilities available in SIPCOT are the reason for project site selection. The site connectivity is provided in Table 5-1.

Table 5-1 Site Connectivity

Cuddalore to Chennai (SH-49), ≈ 480m, W & 1 Nearest Highway Mettupalayam and Cuddalore (NH- 532), ≈ 1.77 km, W. Cuddalore Port Jn. – ≈ 4.09 km, 2 Nearest railway Station NNE Pondicherry Airport - ≈ 32.12 km, 3 Nearest Airport NNE 4 Nearest port Chennai ≈ 164 Km, NE

5.2 Population Projection

There will be very good opportunity of employment generation for qualified staff & unqualified workers directly for 122 nos. and indirectly for 30 nos. due to proposed project. The proposed manpower details are provided in Table 5-2.

Table 5-2 Proposed Manpower Details

Description Nos. Permanent 122 Contractual 30 Total 152

5.3 Land use planning

The total site area is 2.63 Acres (10643.23 Sq.m). The area details are given below in Table 5-3.

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Table 5-3 Land use Planning

Area Land use Sq. mt Acre % Factory Footprint 3453.93 0.86 32.02 Greenbelt area 3530.17 0.87 33.16 Vacant land 3661.19 0.90 34.82 Total 10645.29 2.63 100.00 Note: C-10 site is having some building with plot coverage area of 2217.87 sq. mt.

5.4 Assessment of Infrastructure Demand

The facility is within the SIPCOT industrial area which has got all the infrastructures readily available.

5.5 Amenities/Facilities

Canteen facility and Occupational Health Center (OHC) will be established for employees, and assembly points etc.

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6 PROPOSED INFRASTRUCTURE 6.1 Industrial Area

The proposed facilities are provided in Table 6-1 & Table 6-2.

Table 6-1 Area break-up details- (C-10)

Area S. No Description (Sq. mt) 1 Production Block-I & Chilling plant 458.73 2 Production Block-II 425.43 3 Lab and office building 17.07 4 RO plant 66.00 5 Pump room and Sump 77.00 6 Lab and office building (Pantry and toiletry) 126.03 7 Maintenance, L.T. Panel room & R&D Block 238.54 8 Boiler house 190.96 9 Security room 15.83 10 Diesel Generator 24.00 11 HW Storage 21.00 12 MEE 103.96 13 MBBR 85.25 Other allied ETP structures (including proposed 14 368.05 STP-28 sqm) Total 2217.87

Table 6-2 Area break-up details-(C-11)

Area S. No. Description (Sq. Mt)

1 Ware house 986.68 2 HT Yard 96.00 3 DG 48.00 4 Water sump & Pump 68.08 5 STP 28.00 6 Security room 09.30 Total 1236.06

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6.2 Residential Area

Not Applicable.

6.3 Greenbelt

The total land area is 2.63 Acres (10645.29 Sq.m). Proposed greenbelt is 0.87 Acres (3530.17 Sq.m, 33.16%).

6.4 Social Infrastructure

Industrial Area.

6.5 Connectivity

The site connectivity is provided in Table 6-3.

Table 6-3 Site Connectivity

Cuddalore to Chennai (SH-49), ≈ 480m, W & 1 Nearest Highway Mettupalayam and Cuddalore (NH- 532), ≈ 1.77 km, W. Cuddalore Port Jn. – ≈ 4.09 km, 2 Nearest railway Station NNE Pondicherry Airport - ≈ 32.12 km, 3 Nearest Airport NNE 4 Nearest port Chennai ≈ 164 Km, NE

6.6 Drinking Water Management

Drinking water facility is available and it is purchased from local suppliers.

6.7 Sewerage system

The quantity and quality of wastewater in the plant is controlled by following measures:  Sewage water is collected from the plant and treated using STP and disposed to sea through CUSECS.

6.8 Industrial waste management a. Wastewater: i. Sources:

43 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

 Process water  Cooling tower blow down  Washing  Softener Regeneration  Domestic waste water ii. Mitigative measures: 1. Effluents from the plant is been stored and neutralized in a collection tank and then sent to Effluent Treatment Plant 2. Domestic water will be treated in Septic tank followed by soak pit. 3. Recycle of process water including steam condensate and reuse of treated wastewater in the plant 4. Control of water taps, washings, leakages from pump glands and flanged joints. 5. Overflow of vessels is strictly avoided 6. Floor cleaning with water will be replaced with dry cleaning. b. Solid & Hazardous waste: i. Sources:  Used oil  Spent solvents  Distillation residue  Process residue  Off specification products  Discarded containers (Ex. Barrels, Carboys & liners)

ii. Mitigative measures:

1. Used oil shall be collected in leak proof containers & disposed to Central Pollution Control Board / Tamil Nadu State Pollution Control Board registered authorized recyclers. 2. Spent solvents will be stored in a secured manner and handed over to Tamil Nadu State Pollution Control Board authorized recyclers. 3. Distillation residue will be stored in a secured manner and handed over to Tamil Nadu State Pollution Control Board authorized incinerators. 4. Process residues will be stored in a secured manner and handed over to Tamil Nadu State Pollution Control Board authorized incinerators.

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5. Off specification products will be stored in a secured manner and handed over to TNPCB authorized incinerator. 6. Discarded containers will be stored in a secured manner and handed over to TNPCB authorized recycler after washing.

6.9 Solid waste management

The Municipal Solid Waste generated from the site will be collected and transported to recyclers, municipal yards and landfills depending on the type of waste. The details are given below in The SWM details are provided in Table 6-4 & Table 6-5. Table 6-4 Municipal Solid Waste (Construction Phase)

Quantity Collection Waste Disposal method (kg/day) method Organic 12 Drums Municipal bin Inorganic 13 Bags Authorised dealer. Total 25 Manpower 50 nos.

Table 6-5 Municipal Solid Waste (Operation Phase)

Quantity Collection Waste Disposal method (kg/day) method Organic 36.48 Drums Municipal bin Inorganic 39.52 Bags Authorised dealer. Total 76 Manpower 152 nos. CPCB guidelines: MSW per capita/day =0.5 kg

Other solid wastes which will be generated from the site are provided in Table 6-6

.

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Table 6-6 Other Solid Wastes

Method of Handling Nature of Quantity Collection Solid Waste (MTA) Treatment Disposals & Storage Paper / Card Separate 2 Nil Will be Burnt in boiler Board storage area Dry leaves/ Separate 0.5 Nil Will be burnt in boiler Grass storage area Will be sold as scrap to Separate Metal scrap 15 Nil vendors under storage area agreement Wooden Separate 2 Nil Will be burnt in boiler scrap storage area

6.10 Power Requirements and Supply/ Source

The power requirement will be 750 KVA. The power required will be sourced from TNEB. Consented Boiler capacity is 3 TPH, which is sufficient for the proposed project. The power requirement details are provided in Table 6-7. Table 6-7 Power and fuel requirement

Details Capacity Source Power Requirement (KVA) 750 TNEB Back-up 1x500 DG sets (KVA) Diesel Requirements Approx. HP (lit/Month) 2000 Boiler Fuel Furnace oil (Mt/ day) 3 BPCL Boiler: 3 TPH

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7 REHABILITATION AND RESETTLEMENT(R&R) PLAN 7.1 Policy to be adopted (Central/ State) The proposed project is coming-up in SIPCOT industrial area. EC will be obtained from MoEF&CC and CTE and CTO will be obtained from TNPCB.

8 PROJECT SCHEDULE AND COST ESTIMATE

8.1 Likely date of start of construction and likely date of completion

Propose site civil construction shall be started in 2018 and shall be completed in 10 months.

8.2 Estimated project cost

Estimated project cost is 7 Crores

9 ANALYSIS OF PROPOSAL

9.1 Financial and social benefits

Financial: Projected Annual Turnover: 100 cr Annual profit: 7 cr Dividend to share holders: 10 %

Social Benefit: Employment to local community: 40 %

CSR benefit to local community: 35 lakhs, Scholarship to school students, Drinking facility to Kudikadu and Echankadu villages, Skill development program, Sports activities.

Green belt benefits to the environment: Around factory side.

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10 CONCLUSION  As the proposed project is coming up within SIPCOT industrial area, there will not be any change in land use.  The treated water will be reused for process, toilet flushing, Boiler Feed cooling tower and gardening.  The marginal impact of proposed project will be fully mitigated with the proper Environment Management Plans (EMP).

48