No.IA-J-11011/207/2018-IA-II(I) Goverment of Minister of Enviroment,Forest and Climate Change Impact Assessment Division ***

Indira Paryavaran Bhavan, Vayu Wing,3rd Floor,Aliganj, Jor Bagh Road,New Delhi-110003 27 Jul 2018

To,

M/s CRIMSUN ORGANICS PRIVATE LIMITED Plot No. C-10 and C-11, SIPCOT industrial complex, Kudikadu village, Taluk, . , Cuddalore-607005 Tamil Nadu

Tel.No.04142-239933; Email:[email protected]

Sir/Madam,

This has reference to the proposal submitted in the Ministry of Environment, Forest and Climate Change to prescribe the Terms of Reference (TOR) for undertaking detailed EIA study for the purpose of obtaining Environmental Clearance in accordance with the provisions of the EIA Notification, 2006. For this purpose, the proponent had submitted online information in the prescribed format (Form-1 ) along with a Pre-feasibility Report. The details of the proposal are given below:

1. Proposal No.: IA/TN/IND2/75539/2018

Proposed Manufacturing of Specialty Chemicals 2. Name of the Proposal: and Agro Chemical Products

3. Category of the Proposal: Industrial Projects - 2

4. Project/Activity applied for: 5(b) Pesticides industry and pesticide specific intermediates (excluding formulations)

5. Date of submission for TOR: 23 Jun 2018

In this regard, under the provisions of the EIA Notification 2006 as amended, the Standard TOR for the purpose of preparing environment impact assessment report and environment management plan for obtaining prior environment clearance is prescribed with public consultation as follows: STANDARD TERMS OF REFERENCE (TOR) FOR EIA/EMP REPORT FOR PROJECTS/ ACTIVITIES REQUIRING ENVIRONMENT CLEARANCE

5(b): STANDARD TERMS OF REFERENCE FOR CONDUCTING ENVIRONMENT IMPACT ASSESSMENT STUDY FOR PESTICIDES INDUSTRY AND PESTICIDE SPECIFIC INTERMEDIATES (EXCLUDING FORMULATIONS)AND INFORMATION TO BE INCLUDED IN EIA/EMP REPORT

A. STANDARD TERMS OF REFERENCE

1) Executive Summary 2) Introduction i. Details of the EIA Consultant including NABET accreditation ii. Information about the project proponent iii. Importance and benefits of the project 3) Project Description i. Cost of project and time of completion. ii. Products with capacities for the proposed project. iii. If expansion project, details of existing products with capacities and whether adequate land is available for expansion, reference of earlier EC if any. iv. List of raw materials required and their source along with mode of transportation. v. Other chemicals and materials required with quantities and storage capacities vi. Details of Emission, effluents, hazardous waste generation and their management. vii. Requirement of water, power, with source of supply, status of approval, water balance diagram, man-power requirement (regular and contract) viii. Process description along with major equipments and machineries, process flow sheet (quantative) from raw material to products to be provided ix. Hazard identification and details of proposed safety systems. x. Expansion/modernization proposals: a. Copy of all the Environmental Clearance(s) including Amendments thereto obtained for the project from MOEF/SEIAA shall be attached as an Annexure. A certified copy of the latest Monitoring Report of the Regional Office of the Ministry of Environment and Forests as per circular dated 30th May, 2012 on the status of compliance of conditions stipulated in all the existing environmental clearances including Amendments shall be provided. In addition, status of compliance of Consent to Operate for the ongoing Iexisting operation of the project from SPCB shall be attached with the EIA-EMP report. STANDARD TERMS OF REFERENCE (TOR) FOR EIA/EMP REPORT FOR PROJECTS/ACTIVITIES REQUIRING ENVIRONMENT CLEARANCE

b. In case the existing project has not obtained environmental clearance, reasons for not taking EC under the provisions of the EIA Notification 1994 and/or EIA Notification 2006 shall be provided. Copies of Consent to Establish/No Objection Certificate and Consent to Operate (in case of units operating prior to EIA Notification 2006, CTE and CTO of FY 2005-2006) obtained from the SPCB shall be submitted. Further, compliance report to the conditions of consents from the SPCB shall be submitted. 4) Site Details i. Location of the project site covering village, Taluka/Tehsil, District and State, Justification for selecting the site, whether other sites were considered. ii. A toposheet of the study area of radius of 10km and site location on 1:50,000/1:25,000 scale on an A3/A2 sheet. (including all eco-sensitive areas and environmentally sensitive places) iii. Details w.r.t. option analysis for selection of site iv. Co-ordinates (lat-long) of all four corners of the site. v. Google map-Earth downloaded of the project site. vi. Layout maps indicating existing unit as well as proposed unit indicating storage area, plant area, greenbelt area, utilities etc. If located within an Industrial area/Estate/Complex, layout of Industrial Area indicating location of unit within the Industrial area/Estate. vii. Photographs of the proposed and existing (if applicable) plant site. If existing, show photographs of plantation/greenbelt, in particular. viii. Landuse break-up of total land of the project site (identified and acquired), government/ private - agricultural, forest, wasteland, water bodies, settlements, etc shall be included. (not required for industrial area) ix. A list of major industries with name and type within study area (10km radius) shall be incorporated. Land use details of the study area x. Geological features and Geo-hydrological status of the study area shall be included. xi. Details of Drainage of the project upto 5km radius of study area. If the site is within 1 km radius of any major river, peak and lean season river discharge as well as flood occurrence frequency based on peak rainfall data of the past 30 years. Details of Flood Level of the project site and maximum Flood Level of the river shall also be provided. (mega green field projects) xii. Status of acquisition of land. If acquisition is not complete, stage of the acquisition process and expected time of complete possession of the land. xiii. R&R details in respect of land in line with state Government policy 5) Forest and wildlife related issues (if applicable): i. Permission and approval for the use of forest land (forestry clearance), if any, and recommendations of the State Forest Department. (if applicable) STANDARD TERMS OF REFERENCE (TOR) FOR EIA/EMP REPORT FOR PROJECTS/ ACTIVITIES REQUIRING ENVIRONMENT CLEARANCE

ii. Landuse map based on High resolution satellite imagery (GPS) of the proposed site delineating the forestland (in case of projects involving forest land more than 40 ha) iii. Status of Application submitted for obtaining the stage I forestry clearance along with latest status shall be submitted. iv. The projects to be located within 10 km of the National Parks, Sanctuaries, Biosphere Reserves, Migratory Corridors of Wild Animals, the project proponent shall submit the map duly authenticated by Chief Wildlife Warden showing these features vis-à-vis the project location and the recommendations or comments of the Chief Wildlife Warden-thereon v. Wildlife Conservation Plan duly authenticated by the Chief Wildlife Warden of the State Government for conservation of Schedule I fauna, if any exists in the study area vi. Copy of application submitted for clearance under the Wildlife (Protection) Act, 1972, to the Standing Committee of the National Board for Wildlife. 6) Environmental Status i. Determination of atmospheric inversion level at the project site and site-specific micro- meteorological data using temperature, relative humidity, hourly wind speed and direction and rainfall. ii. AAQ data (except monsoon) at 8 locations for PM10, PM2.5, SO2, NOX, CO and other parameters relevant to the project shall be collected. The monitoring stations shall be based CPCB guidelines and take into account the pre-dominant wind direction, population zone and sensitive receptors including reserved forests. iii. Raw data of all AAQ measurement for 12 weeks of all stations as per frequency given in the NAQQM Notification of Nov. 2009 along with - min., max., average and 98% values for each of the AAQ parameters from data of all AAQ stations should be provided as an annexure to the EIA Report. iv. Surface water quality of nearby River (100m upstream and downstream of discharge point) and other surface drains at eight locations as per CPCB/MoEF&CC guidelines. v. Whether the site falls near to polluted stretch of river identified by the CPCB/MoEF&CC, if yes give details. vi. Ground water monitoring at minimum at 8 locations shall be included. vii. Noise levels monitoring at 8 locations within the study area. viii. Soil Characteristic as per CPCB guidelines. ix. Traffic study of the area, type of vehicles, frequency of vehicles for transportation of materials, additional traffic due to proposed project, parking arrangement etc. x. Detailed description of flora and fauna (terrestrial and aquatic) existing in the study area shall be given with special reference to rare, endemic and endangered species. If Schedule- I fauna are found within the study area, a Wildlife Conservation Plan shall be prepared and furnished. xi. Socio-economic status of the study area. STANDARD TERMS OF REFERENCE (TOR) FOR EIA/EMP REPORT FOR PROJECTS/ACTIVITIES REQUIRING ENVIRONMENT CLEARANCE

7) Impact and Environment Management Plan i. Assessment of ground level concentration of pollutants from the stack emission based on site-specific meteorological features. In case the project is located on a hilly terrain, the AQIP Modelling shall be done using inputs of the specific terrain characteristics for determining the potential impacts of the project on the AAQ. Cumulative impact of all sources of emissions (including transportation) on the AAQ of the area shall be assessed. Details of the model used and the input data used for modelling shall also be provided. The air quality contours shall be plotted on a location map showing the location of project site, habitation nearby, sensitive receptors, if any. ii. Water Quality modelling - in case of discharge in water body iii. Impact of the transport of the raw materials and end products on the surrounding environment shall be assessed and provided. In this regard, options for transport of raw materials and finished products and wastes (large quantities) by rail or rail-cum road transport or conveyor- cum-rail transport shall be examined. iv. A note on treatment of wastewater from different plant operations, extent recycled and reused for different purposes shall be included. Complete scheme of effluent treatment. Characteristics of untreated and treated effluent to meet the prescribed standards of discharge under E(P) Rules. v. Details of stack emission and action plan for control of emissions to meet standards. vi. Measures for fugitive emission control vii. Details of hazardous waste generation and their storage, utilization and management. Copies of MOU regarding utilization of solid and hazardous waste in cement plant shall also be included. EMP shall include the concept of waste-minimization, recycle/reuse/recover techniques, Energy conservation, and natural resource conservation. viii. Proper utilization of fly ash shall be ensured as per Fly Ash Notification, 2009. A detailed plan of action shall be provided. ix. Action plan for the green belt development plan in 33 % area i.e. land with not less than 1,500 trees per ha. Giving details of species, width of plantation, planning schedule etc. shall be included. The green belt shall be around the project boundary and a scheme for greening of the roads used for the project shall also be incorporated. x. Action plan for rainwater harvesting measures at plant site shall be submitted to harvest rainwater from the roof tops and storm water drains to recharge the ground water and also to use for the various activities at the project site to conserve fresh water and reduce the water requirement from other sources. xi. Total capital cost and recurring cost/annum for environmental pollution control measures shall be included. xii. Action plan for post-project environmental monitoring shall be submitted. STANDARD TERMS OF REFERENCE (TOR) FOR EIA/EMP REPORT FOR PROJECTS/ ACTIVITIES REQUIRING ENVIRONMENT CLEARANCE

xiii. Onsite and Offsite Disaster (natural and Man-made) Preparedness and Emergency Management Plan including Risk Assessment and damage control. Disaster management plan should be linked with District Disaster Management Plan. 8) Occupational health i. Plan and fund allocation to ensure the occupational health & safety of all contract and casual workers ii. Details of exposure specific health status evaluation of worker. If the workers' health is being evaluated by pre designed format, chest x rays, Audiometry, Spirometry, Vision testing (Far & Near vision, colour vision and any other ocular defect) ECG, during pre placement and periodical examinations give the details of the same. Details regarding last month analyzed data of above mentioned parameters as per age, sex, duration of exposure and department wise. iii. Details of existing Occupational & Safety Hazards. What are the exposure levels of hazards and whether they are within Permissible Exposure level (PEL). If these are not within PEL, what measures the company has adopted to keep them within PEL so that health of the workers can be preserved, iv. Annual report of heath status of workers with special reference to Occupational Health and Safety. 9) Corporate Environment Policy i. Does the company have a well laid down Environment Policy approved by its Board of Directors? If so, it may be detailed in the EIA report. ii. Does the Environment Policy prescribe for standard operating process / procedures to bring into focus any infringement / deviation / violation of the environmental or forest norms / conditions? If so, it may be detailed in the EIA. iii. What is the hierarchical system or Administrative order of the company to deal with the environmental issues and for ensuring compliance with the environmental clearance conditions? Details of this system may be given. iv. Does the company have system of reporting of non compliances / violations of environmental norms to the Board of Directors of the company and / or shareholders or stakeholders at large? This reporting mechanism shall be detailed in the EIA report 10) Details regarding infrastructure facilities such as sanitation, fuel, restroom etc. to be provided to the labour force during construction as well as to the casual workers including truck drivers during operation phase. 11) Enterprise Social Commitment (ESC) i. Adequate funds (at least 2.5 % of the project cost) shall be earmarked towards the Enterprise Social Commitment based on Public Hearing issues and item-wise details along with time STANDARD TERMS OF REFERENCE (TOR) FOR EIA/EMP REPORT FOR PROJECTS/ACTIVITIES REQUIRING ENVIRONMENT CLEARANCE

bound action plan shall be included. Socio-economic development activities need to be elaborated upon. 12) Any litigation pending against the project and/or any direction/order passed by any Court of Law against the project, if so, details thereof shall also be included. Has the unit received any notice under the Section 5 of Environment (Protection) Act, 1986 or relevant Sections of Air and Water Acts? If so, details thereof and compliance/ATR to the notice(s) and present status of the case. 13) 'A tabular chart with index for point wise compliance of above TOR.

B. SPECIFIC TERMS OF REFERENCE FOR EIASTUDIES FOR PESTICIDES INDUSTRY AND PESTICIDE SPECIFIC INTERMEDIATES (EXCLUDING FORMULATIONS)

1. Commitment that no banned pesticides will be manufactured. 2. Detailsonsolvents to be used,measuresfor solventrecovery and for emissions control. 3. Details of process emissions from the proposed unit and its arrangement to control. 4. Ambient air quality data should include VOC, other process- specific pollutants* like NH3*, chlorine*, HCl*, HBr*, H2S*, HF*, CS2 etc., (*-as applicable) 5. Work zone monitoring arrangements for hazardous chemicals. 6. Detailed effluent treatment scheme including ssegregation for units adopting 'Zero' liquid discharge. 7. Action plan for odour control to be submitted. 8. A copy of the Memorandum of Understanding signed with cement manufacturers indicating clearly that they co-process organic solid/hazardous waste generated. 9. Authorization/Membership for the disposal of liquid effluent in CETP and solid/hazardous waste in TSDF, if any. 10. Material Safety Data Sheet for all the Chemicals are being used/will be used. 11. Authorization/Membership for the disposal of solid/hazardous waste in TSDF. 12. Details of incinerator if to be installed. 13. Risk assessment for storage and handling of hazardous chemicals/solvents. Action plan for handling & safety system to be incorporated. 14. Arrangements for ensuring health and safety of workers engaged in handling of toxic materials.

*** APPLICATION FOR ENVIRONMENTAL CLEARANCE FORM-I For

“Proposed Manufacturing of Specialty Chemicals and Agro Chemical Products”

By M/s. Crimsun Organics Private Limited

At

SIPCOT Industrial Area

VILLAGE: Kudikadu

TALUK: Cuddalore

DISTRICT: Cuddalore

STATE: Tami Nadu

Consultants:

M/s. Hubert Enviro Care Systems (P) Ltd M/s. Eco Chem Services Ltd Surat

June-2018

Page 1 of 77 FORM- I

I. Basic Information

S.No Item Details

1. Name of the Project M/s. Crimsun Organics Private Limited Plot No. C9, C-10&C-11, SIPCOT Industrial Complex, Kudikadu Village, Cuddalore Dt-607005, Tamil Nadu. “Proposed Manufacturing of Specialty Chemicals and Agro Chemical Products” 2. S. No. in the Schedule 5(f) and 5(b)

3. Proposed Proposed Capacity: 1475 TPM (58no’s) Capacity/area/length/tonnage to be handled/command area/lease Details given in Item. No. 5. area/number of wells to be drilled. Products Name Quantity S. No. (MT/Month) Specialty Chemicals 1 Para chlorobenzyl cyanide 20.00 2 Pyrazole 20.00 Meta –phenoxy 3 30.00 benzaldehyde (MPB) Fungicides 4 Thiophanate Methyl 50.00 5 Hexaconazole 30.00 6 Propiconazole 30.00 7 Difenoconazole 15.00 8 Tricyclazole 50.00 9 Carbendazim 50.00 10 Cyproconazole 30.00 11 Trifloxystrobin 20.00 12 Cymoxanil 20.00 13 Pyroclostrobin 20.00 14 Metalaxil 20.00 15 Tebuconazole 20.00 16 Boscalid 20.00 17 Picoxystrobin 20.00 18 Thifluzamide 20.00 Herbicides 19 Pretilachlor 50.00 20 Glyphosate 50.00 21 Clodinafop-propargyl 20,00 22 Bis-pyribac Sodium 20.00 23 Quizalofop 20.00 Page 2 of 77 S.No Item Details

24 Propaquizalofop 20.00 25 Mesotione 20.00 26 Fluroxypyr 20.00 27 Imazamox 30.00 28 Pinoxaden 30.00 29 Amytryn 30.00 30 Tembotrione 20.00 31 Topramezone 20.00 32 Halosulfuron 20.00 33 Penoxsulam 20.00 34 Flucetosulfuron 20.00 35 Pendimethalin 30.00 36 Clorimuron 20.00 37 Necosulfuron 20.00 38 Metsulfuron 20.00 Insecticides 39 Dichlor vos (DDVP) 50.00 40 Acephate 30.00 41 Diafenthiuron 30.00 42 Imidachloprid 30.00 43 Buprofezin 30.00 44 Thiamethoxam 30.00 45 Cypermethrin 30.00 46 Alphacypermethrin 20.00 47 Fipronil 20.00 48 Acetamiprid 30.00 49 Propargite 30.00 50 Indazocarb 20.00 51 Dinotefuron 20.00 52 Flonicamid 20.00 53 Etoxazold 20.00 54 Metaflumizone 20.00 55 Spiromesifen 20.00 56 Spirotetramate 20.00 57 Chlorantraniliprole 20.00 58 Sulfoxaflor 20.00 Total 1475 4. New/Expansion/Modernization New 5. Existing capacity/Area etc., Existing infrastructure in C-10 plot such as production block, boiler house, lab & office Building administrative office, STP, ETP, MEE will be revamped and utilized and a formulation unit is in operation with valid consent (consent order no. 1805212153222 dt. 31/05/2018 valid

Page 3 of 77 S.No Item Details

till March 31, 2020 from TNPCB). Consent order is attached as Annexure-13.

6. Category of Project i.e. ‘A’ or ‘B’ Category A. The project site is located in Cuddalore SIPCOT industrial area which is designated as critically polluted area, as per the MoEF&CC EIA Notification 2006. CEPI of Cuddalore is 77.45 (Dec 2009) 7. Does it attract the general Yes. condition? If yes please specify. Cuddalore SIPCOT Industrial Area is a critically polluted area. 8. Does it attract the specific Yes. condition? If yes please specify. The project is located in Cuddalore SIPCOT Industrial Area. 9. Location Cuddalore SIPCOT Plot/survey/khasra No. Plot No. C9, C10 & C11 Village& Panchayat Kudikadu Tehsil Cuddalore District Cuddalore

State Tamil Nadu 10. Nearest Railway station/Airport Railway station: Cuddalore Port Jn. – ≈ 4.09 km, NNE along with the distance in Kms. Airport: Pondicherry Airport - ≈ 32.12 km, NNE

11. Nearest town, city, District Nearest town& DHQ: Cuddalore(Cuddalore old town) – Headquarters along with distance in ≈ 4.56 Km, NNE kms. NearestcityChennai≈ 164 Km, NE 12. Village Panchayats, Zilla Parishad, Kudikadu Village& Panchayat Municipal Corporation, Local Body Cuddalore Taluk (complete postal addresses with Cuddalore District-607005. phone nos. to be given) Tamil Nadu. 13. Name of the applicant Dr. G. Varkees Tharumaraj 14. Registered Address M/s. Crimsun Organics Private Limited Plot No. C-9, C-10& C-11, SIPCOT, Kudikadu Village& Panchayat Cuddalore Taluk and District-607005. Tamil Nadu. 15. Address for Correspondence

Page 4 of 77 S.No Item Details

Name Dr. G. Varkees Tharumaraj Designation (Owner/Partner/CEO) Director –Technical Address M/s. Crimsun Organics Private Limited Plot No. C-9, C-10& C-11, SIPCOT, Kudikadu Village Cuddalore Taluk and District. Tamil Nadu. Pin Code 607005 E - mail [email protected] Telephone No. Land line: 04142-239933. Mobile: +91-9940102592. 16. Details of Alternative sites No examined, if any. Location of these sites should be shown on a topo sheet. 17. Interlinked Projects None. 18. Whether separate application of NA interlinked project has been submitted. 19. If yes, date of submission NA 20. If no, reason This is standalone project for producing proposed products. 21. Whether the proposal involves NA approval/clearance under: if yes, details of the same and their status to be given. (a) The Forest Conservation Act, 1980? (b) The Wildlife Protection Act, 1972? (c) The C.R.Z notification, 1991? 22 Whether there is any Government No Order/Policy relevant/relating to the site? 23. Forest Land involved (hectares) NA

Page 5 of 77 S.No Item Details

24. Whether there is any litigation No pending against the project and/or land in which the project is propose to be set up? (a) Name of the Court (b) Case No. (c) Orders/directions of the court, if any and its relevance with the proposed no project.

II. Activity

1. Construction, operation or decommissioning of the Project involving actions, which will cause physical changes in the locality (topography, land use, changes in water bodies, etc.)

S.No. Information/Checklist Yes/No Details thereof (with approximate quantities /rates, confirmation wherever possible) with source of information data

1.1 Permanent or temporary No NA. change in land use, land cover or topography Project site is located in Cuddalore, SIPCOT Industrial including increase in Area. intensity of land use (with respect to local and use plan)

1.2 Clearance of existing land, No Existing infrastructure in C-10 plot such as production vegetation and buildings? block, boiler house, lab & office Building administrative office, STP, ETP, MEE will be revamped and utilized.

1.3 Creation of new land uses? No In addition to the existing buildings additional Production Block, Warehouse, Boiler House, HT Yard, Water sump & Pump and Security room will be constructed. 1.4 Pre-construction No Will be done for C-9 and C-11, where construction is investigations e.g. bore proposed. houses, soil testing?

1.5 Construction works? Yes Required infrastructure for the proposed project will be constructed as per the Layout attached as Annexure- 10.

Page 6 of 77 S.No. Information/Checklist Yes/No Details thereof (with approximate quantities /rates, confirmation wherever possible) with source of information data

1.6 Demolition works? No In addition to the existing buildings additional Production Block, Warehouse, Boiler House, HT Yard, Water sump & Pump and Security room will be constructed. 1.7 Temporary sites used for No Construction Laborers will be hired from locally and construction works or Workers shed will not be provided, but necessary toilet Housing of construction and sanitary facilities will be provided for the work workers? force.

1.8 Above ground buildings, Yes The new buildings will be constructed in the plots C-9 structures or earthworks and C-11, revamping of the existing buildings at C-10 including linear structures, will be done as per the layout. cut and fill or excavations

1.9 Underground works No NA including mining or tunneling?

1.10 Reclamation works? No NA

1.11 Dredging? No NA

1.12 Offshore structures? No NA

1.13 Production and Yes Since the proposed project is manufacturing unit of manufacturing processes? Specialty chemicals and Agro Chemicals Products Production and manufacturing processes, products are given in Annexure-1.

1.14 Facilities for storage of Yes Storage Capacity S. No Item goods or materials? (Sq. m)

1. Raw materials 427.50 Hazardous 2. Waste 150.00 materials 3. Solvents 143.71 Products 4. 297.50 Storage Total 1018.71 Refer Layout, Anexure-10.

1.15 Facilities for treatment or Yes a. Solid Waste disposal of solid waste or Quantity Collection Waste Disposal method liquid effluents? (kg/day) Method

Page 7 of 77 S.No. Information/Checklist Yes/No Details thereof (with approximate quantities /rates, confirmation wherever possible) with source of information data

Organic 100 Drums Organic waste converter

Nature Quantity Method of Handling of Solid MTA Waste

Inorganic 25 Bags Authorised dealer.

Total 125 Manpower 250 nos. CPCB guidelines: MSW per capita/day =0.5 kg

Page 8 of 77 S.No. Information/Checklist Yes/No Details thereof (with approximate quantities /rates, confirmation wherever possible) with source of information data

Collection Treatment Disposals & Storage Paper / 4 Separate Nil Will be Card storage Burnt in Board area Coal fired (MTA) boiler

Dry 1 Separate Nil Will be leaves/ storage burnt in Grass area coal fired (MTA) boiler

Metal 10 Separate Nil Will be sold scrap storage as scrap to (MTA) area vendors under agreement Wooden 5 Separate Nil Will be scrap storage burnt in (TPA) area coal fired boiler

Ash 4.48 (Per Separate Nil Fly Ash to Boiler) storage Cement (TPD) area Industries. Bottom ash will be mixed with residues and dispose to TSDF.

b. Hazardous Waste Hazardous waste will be properly disposed as per the Hazardous Waste Management Rule 2008 and Page 9 of 77 S.No. Information/Checklist Yes/No Details thereof (with approximate quantities /rates, confirmation wherever possible) with source of information data

Amendment in 2016.

Hazardous Waste Method of waste Quantity Category handling Generated Will be mixed with furnace Used Oil 5.1 0.5 oil and burnt (KLA) in Furnace oil boiler. Will be stored in a secure Organic manner and 28.1 Residue 40 handed over to (TPA) TNPCB authorized agent. MS Drums Will be stored 33.1 30000 (Nos) in secure HDPE manner and Used handed over to 1 33.1 Liners TNPCB (TPA) authorized recycler Will be stored in secure ETP manner and 35.3 Sludge 37 handed over to (TPA) TNPCB authorized TSDF Will be given MEE Salt 35.3 1215 to TSDF (TPA) (TNWML)

TNPCB Authorization for HWM will be obtained.

c. Liquid Waste Management (Effluent)

Page 10 of 77 S.No. Information/Checklist Yes/No Details thereof (with approximate quantities /rates, confirmation wherever possible) with source of information data

Liquid Unit waste Disposal Method (KLD) STP Treated water to green belt Sewage 20 with the plant premises/to sea through CUSECS during rainy season ETP Sludge to TNPCB Low TDS authorised TSDF (Tamil Nadu 108 Effluent Waste Management Limited, Gummidipoondi (TNWML)) MEE salt to TNPCB High TDS authorised TSDF (Tamil Nadu 41 Effluent Waste Management Limited, Gummidipoondi (TNWML))

Proposed capacities: STP- 20 KLD ETP-120 KLD. MEE- 48 KLD STP & ETP Schemes are enclosed as Annexure-4 1.16 Facilities for long term No No housing facilities proposed as the workers required housing of operational for construction/operation activities will be hired from workers? the surrounding villages.

1.17 New road, rail or sea No The present road facilities will be utilized for the traffic during construction proposed construction and operation work or operation?

1.18 New road, rail, air No The present road facilities will be utilized for the waterborne or other proposed construction and operation work transport infrastructure including new or altered routes and stations, ports, airports etc?

1.19 Closure or diversion of No NA existing transport routes or infrastructure leading to changes in traffic movements?

Page 11 of 77 S.No. Information/Checklist Yes/No Details thereof (with approximate quantities /rates, confirmation wherever possible) with source of information data

1.20 New or diverted No NA transmission lines or pipelines? 1.21 Impoundment, damming, No NA culverting, realignment or other changes to the hydrology of watercourses or aquifers?

1.22 Stream crossings? No NA

1.23 Abstraction or transfers of No NA water form ground or surface waters?

1.24 Changes in water bodies or No NA the land surface affecting drainage or run-off?

1.25 Transport of personnel or Yes The existing roadways/facilities will be used for the materials for construction, transport of materials and personnel. operation or decommissioning?

1.26 Long-term dismantling or No NA decommissioning or restoration works?

1.27 Ongoing activity during No NA decommissioning which could have an impact on the environment?

1.28 Influx of people to an area Yes Construction phase:75 nos. either temporarily or permanently? Operation phase:250 Description Nos. Permanent 175 Contractual 75 Total 250

1.29 Introduction of alien No NA

Page 12 of 77 S.No. Information/Checklist Yes/No Details thereof (with approximate quantities /rates, confirmation wherever possible) with source of information data

species?

1.30 Loss of native species or No NA genetic diversity?

1.31 Any other actions? No NA

2. Use of Natural resources for construction or operation of the Project (such as land, water, materials or energy, especially any resources which are non-renewable or in short supply): S.No. Information/checklist Yes/ Details thereof (with approximate confirmation No quantities /rates, wherever possible) with source of information data 2.1 Land especially undeveloped or No Project site is located in Cuddalore SIPCOT agricultural land (ha) Industrial Area.

2.2 Water (expected source & Yes Construction Phase: competing users) unit: KLD Quantity: 50 KLD Source: SIPCOT Operation Phase: Quantity: 565 KLD (Fresh Water: 277 KLD, Treated/Re used Water: 288 KLD) Source: SIPCOT

Break up for operation phase as follows:

Water Quantity Water Break-up requirement (KLD) Fresh Treated Domestic 20 20 0 Process 30 30 0 Lab (Including 10 10 0 R&D) Floor Wash 5 5 0 Softener 45 45 0 Page 13 of 77 Regeneration Green belt 43 25 18 Cooling water 242 142 100 make up Boiler make up 170 - 170 Total 565 277 288

Treated Sewage will be used for Green belt within the plant premises. During rainy period treated sewage will be sent to CUSECS (CSTP for treated water disposal)– Refer Annexure -2. The Water supply agreement for total water requirement will be obtained from SIPCOT at the earliest. The existing SIPCOT Water supply agreement letter is attached as Annexure-3. 2.3 Minerals (MT) No NA

2.4 Construction material – stone, Yes Construction Blocks: aggregates, sand / soil (expected Production Block, Boiler House, Hazardous source – MT) waste Storage Area, Tank Farm, Organic Convertor, Warehouse & Fire Water sump.

Construction Materials: Cement Block- 120 MT, Cement- 495 MT, Steel- 70 MT, Sand- 600 MT and Concrete gravel- 1511 MT. 2.5 Forests and timber (source – No Aluminum frame windows and doors will be MT) used.

2.6 Energy including electricity Yes Details Capacity Source and fuels (source, competing Power Requirement 2000 TNEB users) Unit: fuel (MT), energy (kVA) (MW) Back-up(kVA) 2x500 DG sets Diesel Requirements 4000 (Liters/month) based Local Vendor 42 hr/month operation Type of Proposed Fuel Remarks/Source Boiler Capacity required Furnace 1 no X 3 5 KLD Local Vendor oil fired TPH Imported coal Coal fired 2 no X5 32 through Chennai boiler TPH TPD/boiler Port

Page 14 of 77 2.7 Any other natural resources No NA (use appropriate standard units)

3. Use, storage, transport, handling or production of substances or materials, which could be harmful to human health or the environment or raise concerns about actual or perceived risks to human health.

S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data

3.1 Use of substances or materials, which Yes This is an Agro Chemicals manufacturing are hazardous (as per MSIHC rules) to process and solvents will be used in the human health or the environment process. A separate storage facility is (flora, fauna, and water supplies) provided for the storage of solvents and Raw materials.

Chemicals will be handled as per SOP.

3.2 Changes in occurrence of disease or No NA affect disease vectors (e.g. insect or water borne diseases)

3.3 Affect the welfare of people e.g. by No Systems are already in place. changing living conditions? For expansion, the same will be followed. Employment generation for local people. 3.4 Vulnerable groups of people who No NA could be affected by the project e.g. hospital patients, children, the elderly etc.,

3.5 Any other causes No NA

4. Production of solid wastes during construction or operation or decommissioning (MT/month)

S.No. Information/Checklist Yes Details thereof (with approximate quantities/rates, confirmation wherever possible) with source of information data /No

4.1 Spoil, overburden or No NA mine wastes

Page 15 of 77 S.No. Information/Checklist Yes Details thereof (with approximate quantities/rates, confirmation wherever possible) with source of information data /No

4.2 Municipal waste Yes (domestic and or commercial wastes) Nature of Quantity Method of Handling Solid MTA Collection Treatment Disposals Waste & Storage Paper / 4 Separate Nil Will be Burnt Card storage in Coal fired Board area boiler (MTA) Dry 1 Separate Nil Will be burnt leaves/ storage in coal fired Grass area boiler (MTA) Metal 10 Separate Nil Will be sold as scrap storage scrap to (MTA) area vendors under agreement Wooden 5 Separate Nil Will be burnt scrap storage in coal fired (TPA) area boiler Ash 4.48 (Per Separate Nil Fly Ash to Boiler) storage Cement (TPD) area Industries. Bottom ash will be mixed with residues and dispose to TSDF.

4.3 Hazardous wastes (as per Yes Hazardous Waste Hazardous Waste Hazardous waste will be properly disposed as per the Hazardous Management Rules) waste Management Rule 2008 and Amendment 2016.

Waste Hazardous Category waste Quantity Method of handling Generated Will be mixed with Used Oil 5.1 0.5 furnace oil and burnt in (KLA) Furnace oil boiler. Organic Will be stored in a secure 28.1 Residue 40 manner and handed over to (TPA) TNPCB authorized agent. MS Drums 33.1 30000 (Nos) Will be stored in secure HDPE Used manner and handed over to Liners 1 TNPCB authorized 33.1 (TPA) recycler

Page 16 of 77 S.No. Information/Checklist Yes Details thereof (with approximate quantities/rates, confirmation wherever possible) with source of information data /No

Will be stored in secure ETP Sludge manner and handed over to 35.3 37 (TPA) TNPCB authorized TSDF (TNWML) MEE Salt Will be given to TSDF 35.3 1215 (TPA) (TNWML)

4.4 Other industrial process No NA wastes

4.5 Surplus product No NA

4.6 Sewage sludge or other Yes Sewage sludge of 2.48 kg/day will be composted and used as sludge from effluent manure. Proposed ETP sludge quantity: 37 TPA, will be treatment stored in a secured manner and handed over to TNPCB authorized TSDF, The existing TSDF agreement Annexure- 5.

4.7 Construction or Yes Construction waste e.g., excavated soil used for land fill demolition wastes up/road facility.

4.8 Redundant machinery or Yes Construction machinery will be taken back by the contractor. equipment Any redundant items during operation will be periodically sold as per the norms to the approved vendors.

4.9 Contaminated soils or Yes Soil contaminated with cement is used at land fill. other materials Construction waste and cement contaminated soil used for road use/land fill-up.

4.10 Agricultural wastes No NA

4.11 Other solid wastes No NA

5. Release of pollutants or any hazardous, toxic or noxious substances to air (Kg/hr)

Page 17 of 77 Details thereof (with approximate Information/Checklist Yes/ S.No. quantities/rates, wherever possible) with confirmation No source of information data

5.1 Emissions from combustion of Yes Construction Phase: fossil fuels from stationary or mobile sources Movement from construction vehicles like Lorries, Trucks, Dumpers, Roller, Excavator and HVM etc will result in air pollution.

All vehicles need to be used will have PUC certificate.

Operation Phase:

The movement of the vehicles around the project site also increases the emission load.

Adequate stack height will be provided for safe emission of the flue gases of DGs & Boilers.

DGs- 9m AGL and Boilers- 30 to 40 m AGL.

5.2 Emissions from production Yes All the reactors have condensers to condense the processes solvent vapors.

In case of toxic fume emissions, the reactor vents are connected to the scrubber (design, Annexure- 6) to neutralize the toxic vapors.

Reactors- 14 nos.

5.3 Emissions from materials handling Yes Construction Phase: including storage or transport This will be restricted to the construction phase and construction site only. However, the generation of such emissions will be very minimum.

Operation Phase:

Transportation of materials will be through closed system, drums and through pipelines.

5.4 Emissions from construction Yes During construction, the dust will be minimized activities including plant and by sprinkling of water and also proper storage. equipment

Page 18 of 77 Details thereof (with approximate Information/Checklist Yes/ S.No. quantities/rates, wherever possible) with confirmation No source of information data

5.5 Dust or odours from handling of Yes The dust will be minimized by water sprinkling. materials including construction materials, sewage and waste

5.6 Emissions from incineration of No No incineration activity is involved waste

5.7 Emissions from burning of waste in No No burning activity is involved open air (e.g. slash materials, construction debris)

5.8 Emissions from any other sources Yes Flue gas from DG sets & Boilers will be dispersed with stacks of adequate height.

6. Generation of Noise and Vibration, and Emissions of Light and Heat:

Details thereof (with approximate Information/Checklist Yes/ S.No. quantities/rates, wherever possible) with confirmation No source of information data

6.1 From operation of equipment e.g. Yes The machineries which will be used for the engines, ventilation plant, crushers construction phase will be of highest standard. Hence significance impact due to construction machineries is envisaged.

The DG sets will be in operation only during power failure. Moreover, the DG sets will be acoustically enclosed.

For ventilation plant, thermopack (duck insulation) will be provided for reducing the noise levels.

6.2 From industrial or similar processes Yes Noise generation at source will be complied by keeping the noise within the prescribed limits.

6.3 From construction or demolition Yes Will be controlled with proper maintenance of equipments.

6.4 From blasting or piling No NA

Page 19 of 77 Details thereof (with approximate Information/Checklist Yes/ S.No. quantities/rates, wherever possible) with confirmation No source of information data

6.5 From construction or operational No Will be controlled through proper traffic maintenance of construction equipments / vehicles.

6.6 From lighting or cooling systems No Negligible.

6.7 From any other sources No NA

7. Risks of contamination of land or water from releases of pollutants into the ground or into sewers, surface waters, groundwater, coastal waters or the sea:

S.No. Information/Checklist confirmation Yes Details thereof (with approximate quantities/rates, wherever possible) /No with source of information data

7.1 From handling, storage, use or spillage of No Storage, handling and spillages of hazardous materials hazardous material will be taken care by following the written procedures (SOPs) and waste disposal is made according to local standards.

Proper storage facilities will be provided to prevent the risk of contamination.

7.2 From discharge of sewage or other No Treated Sewage from STP will be used effluents to water or the land (expected for Green Belt development within the mode and place of discharge) plant premises. During rainy period the treated Sewage from STP will be sent to CUSECS (CSTP). Treated water from ETP will be re-used for Utilities.

Plant will be based on ZLD concept.

7.3 By deposition of pollutants emitted to air No Gaseous emission will be scrubbed and into the land or into water stack emissions are test performed accordingly / planned.

7.4 From any other sources No NA

Page 20 of 77 S.No. Information/Checklist confirmation Yes Details thereof (with approximate quantities/rates, wherever possible) /No with source of information data

7.5 Is there a risk of long term buildup of No NA pollutants in the environment from these sources?

8. Risk of accidents during construction or operation of the Project, which could affect human health or the environment

S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data

8.1 From explosions, spillages, fires etc Yes Hazardous substances like from storage, handling, use or solvents/chemicals will be used in production of hazardous substances operational phase.

Proper handling procedures will be followed as recommended in the SOP for the solvents and any hazardous materials

8.2 From any other causes No NA

8.3 Could the project be affected by natural No The project site falls under seismic zone-II disasters causing environmental damage according to the Indian Standard Seismic (e.g. Floods, earthquakes, landslides, Zoning Map. Further it is not flood prone cloudburst etc)? or landslide prone area. Hence, no risk due to natural hazards is envisaged. However suitable seismic coefficients in horizontal and vertical directions will be adopted while designing the structures.

Page 21 of 77 9. Factors which should be considered (such as consequential development) which could lead to environmental effects or the potential for cumulative impacts withother existing or planned activities in the locality Details thereof (with approximate quantities/rates, wherever possible) with source of information data S. No. Information/Checklist confirmation Yes/No

9.1 Lead to development of supporting. No The unit is located in approved Facilities, ancillary development or SIPCOT industrial area (Annexure-7) development stimulated by the project with well laid roads, water and which could have impact on the Electricity. environment e.g.:

• Supporting infrastructure (roads, power supply, waste or waste water treatment, Not applicable (for Housing etc.) development,Extractive industries, Supply industries& others) • Housing development

• Extractive industries

• Supply industries

• Other

9.2 Lead to after-use of the site, which could No NA have an impact on the environment

9.3 Set a precedent for later developments No NA

9.4 Have cumulative effects due to No NA proximity to other existing or planned projects with similar effects

Page 22 of 77 III. Environmental Sensitivity

Aerial distance (within 15 km.) proposed project S.No. Areas Name/ Identity location boundary

1 Areas protected under international No NA conventions, national or local legislation for their ecological, landscape, cultural or other related value

2 Areas which are important or Yes Uppanar River ≈ 0.45 km, E. sensitive for ecological reasons - Gadilam River ≈ 6.23 km, NNE. Wetlands, watercourses or other Bay of Bengal ≈ 1.8 km, E water bodies, coastal zone, Ponniyar River ≈ 9.1km,NNE biospheres, mountains, forests ≈ 9.02 km, SSW

3 Areas used by protected, important Yes Bay of Bengal ≈ 1.8 km, E or sensitive species of flora or fauna for breeding, nesting, foraging, resting, over wintering, migration

4 Inland, coastal, marine or Yes Uppanar River ≈ 0.45 km, E. underground waters Gadilam River ≈ 6.23 km, NNE. Bay of Bengal ≈ 1.8 km, E Ponniyar River ≈ 9.1km,NNE

5 State, National boundaries No NA

6 Routes or facilities used by the No NA public for access to recreation or other tourist, pilgrim areas

7 Defense installations No NA

8 Densely populated or built-up area Yes Cuddalore ≈6.94 Km, NNE Population:2,605,914

9 Areas occupied by sensitive man- No Sl no Name Dist (Km) Dir made land uses (hospitals, schools, SCHOOLS & COLLEGES places of worship, community 1 Annai Velankanni High School 6.97 WNW facilities) 2 Aristo Primary School 8.3 N 3 ARK Nursery & Primary School 3.57 NNE 4 Aseefa Tsunami School 1.62 NW 5 ASR nursery & Primary School 9.3 NNE 6 Bhavani College of Education 9.27 N 7 CK College of Engg & Tech 6.05 NNE Page 23 of 77 8 College of Acupunture & Therapies 7.93 NNE 9 Govt ITI 9.3 NNW 10 Govt. Girls Hr. Se, School 4.84 NNE 11 Govt. Girls Hr. Se. School 7.28 NNW 12 Govt. Hr. Se. School 1.38 WSW 13 Govt. primary School 9.6 NW 14 Govt. School 3.5 NNE 15 Govt. School 0.38 N 16 Kandasamy Naidu College for Women 8.87 NNW 17 Kattupalayam School 8.18 WNW 18 Kudikadu panchayat School 0.285 E 19 Lakshmi Chodira Metric Hr. Se. School 7.01 NNW 20 Lakshmi Metric School 4.2 NNE 21 Modern Middle School 6.9 WNW 22 Municipal School 4.55 NNE 23 National College of Education 7.67 NNW 24 Govt. Arts College 7.45 NNE 25 Primary School, Sonaganchavadi 4.94 S 26 Roots International School 7.24 NNE 27 Sri Saraswathi Metric Hr. Se. School 3.25 NNE 28 St. Davids Hr. Se. School 4.51 NNE 29 St. Joseph Hr. Se. School 8.89 N 30 St. Joseph Metric Hr. Se. School 7.6 NNW 31 St. Josephn ITI 7.87 NNE 32 St. Marys Metric Hr. Se. School 8.06 N 33 St. philomina Girls High School 4.76 NNE 34 TNOU 7.69 NW 35 Vigneswara Polytechnic College 9.7 S HOSPITALS 36 Alagananda Hospital 4.59 NNE 37 Cuddalore Medical Centre 8.15 NNE 38 Deepam Hospital 8.75 N 39 Dhanalakshmi Health Centre 8.48 N 40 Govt. GH 8.38 NNE 41 Govt. Urban Primary Health care Centre 7.21 N 42 Homeo Clinic 8.3 NNE 43 Kannan Hospital 8.99 N 44 Krishna Hospital 8.5 N 45 Municipality Hospital 4.6 NNE 46 Surya Hospital 8.98 N 47 Veenus Homeopathy & Yoga Centre 8.43 NNE Temples, Church & Mosque 48 Bazatr Masjid 7.39 N 49 Ezhai Mariyamman Temple 4.72 NNE 50 Mosque 7.4 N Page 24 of 77 51 Mosque 8.4 NNE 52 Periya Palli Mosque 3.97 NNE 53 Perumal Temple 7.8 NNE 54 Rajagopal Swamy Temple 7.52 NNE 55 St. Carmel Church 7.99 NNE 56 Vilvanatheswarar Temple 9.22 N Common Places 57 Central Jail 5.5 NW 58 Collector Office 8.4 N 59 Cuddalore Port 3.56 NNE 60 District Court 7.27 NNE 61 District Police Office 8.38 NNE 62 Income Tax Office 7.81 N 63 RTO office 7.3 NNE

10 Areas containing important, high No NA quality or scarce resources

(ground water resources, surface resources, forestry, agriculture, fisheries, tourism, minerals)

11 Areas already subjected to pollution Yes Cuddalore ≈ 6.94 Km, NNE is Notified/Recognized or environmental damage. (those polluted area. where existing legal environmental standards are exceeded)

12 Areas susceptible to natural hazard Yes This area is generally plain,but however there have which could cause the project to been cyclones. present environmental problems (earthquakes, subsidence, landslides, The area under study falls in Zone-II, according to the erosion, flooding or extreme or Indian Standard Seismic Zoning Map. Suitable seismic adverse climatic conditions) coefficients in horizontal and vertical directions respectively, have to be adopted while designing the structures.

Page 25 of 77 DECLARATION

I hereby given undertaking that the data and the information given in the application and enclosures are true to the best of my knowledge and belief and I am aware that if any part of the data and information submitted is found to be false or misleading at any stage, the project will be rejected and clearance given, if any to the project will be revoked at our risk and cost.

Date:

Place:

Signature of the applicant

With Name and full address

(Project proponent / Authorized signatory)

Page 26 of 77 Proposed Terms ofReference

Sr. Proposed Terms ofReference No. 1. A recent satellite imagery of the project area and its surroundings. 2. Topo plan and layout drawing of the project site. Location of National Park/Wildlife sanctuary/Reserve Forest within10 km radius of the 3. project. Present land use and cropping pattern based on satellite imagery for the study area of 4. 10km radius. Location of National Park/Wildlife sanctuary/Reserve Forests within 10km radius of the project. 5. Contour map of the project site. 6. Rain water Harvesting details. 7. Process Description alongwith Process Flow Diagram and material balance. Details of water consumption and source of water supply, waste water generation, 8. treatment and effluent disposal with water balance. 9. Water Conservation measures proposed. 10. Power requirement & power back up. Detailed solid & Hazardous waste generation, collection, segregation, its recycling and 11. reuse, treatment and disposal. 12. Firefighting facilities Total cost of the project along with total capital cost and recurring cost/annum for 13. environmental pollution control measures. Site-specific micro-meteorological data for temperature, relative humidity, hourly wind 14. speed and direction and rainfall for one season at one location. Ambient air quality monitoring at 6 locations within10km radius of study area for 15. PM10, SO2, NOx, CO, HC, VOC for one season (Non Monsoon)taking into account the pre-dominant wind direction, population zone and sensitive receptors. Assessment of ground level concentration of pollutants. Air quality modelling for 16. proposed project. Water quality monitoring including surface & ground water at 8 locations within 10 km 17. Radius of study area for one season (Non Monsoon). 18. Soil sample analysis at 8 locations within the study area for one season (Non Monsoon). 19. Noise Monitoring within 8 locations the study area for one season (Non Monsoon) 20. Demography & socio-economics of the study area. Ecological features(terrestrial&Aquatic) of the study area for one season (Non 21. Monsoon) 22. Assessment of impact onair, water, soil, solid /hazardous waste and noiselevels.

Page 27 of 77 Sr. Proposed Terms ofReference No. Airpollutioncontrolmeasuresproposedfortheeffectivecontrolofgaseousemissions 23. within permissiblelimits. Risk assessment including Hazard identification, Consequence Analysis, Risk 24. Assessment and preparation ofDisasterManagement Plan forstorageof solvents. Details of proposed Occupational Health Surveillance program for the employees and 25. other labors. Detailed Environment management Plan (EMP) with specific reference to Energy Conservation and natural resource conservation, details of air pollution control system, 26. water & wastewater management, monitoring frequency, responsibility and time bound implementation plan for mitigation measure and cost towards environmental protection measures.

List of Annexure

1. Production and manufacturing processes, Annexure-1.

2. CUSECS membership for STP treated water disposal, Annexure- 2.

3. SIPCOT water supply agreement letter, Annexure-3.

4. STP & ETP Schemes, Annexure-4.

5. TSDF Agreement, Annexure-5.

6. Scrubber design, Annexure-6.

7. TN Govt. document for SIPCOT is declared industrial area, Annexure-7.

8. Land document, Annexure-8.

9. Water balance chart, Annexure-9.

10. Site layout plan, Annexure-10.

11. GSR products Limited CFE, Annexure-11.

12. GSR products Limited CFO, Annexure-12.

13. Crimsun CFO, Annexure-13.

Page 28 of 28

Page 28 of 77 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

APPLICATION FOR ENVIRONMENTAL CLEARANCE PRE-FEASIBILITY REPORT

For

“Proposed Manufacturing of Specialty Chemicals and Agro Chemical Products”

BY

M/s. Crimsun Organics Private Limited (COPL)

at

SIPCOT Industrial Area

VILLAGE& PANCHAYAT: Kudikadu

TALUK: Cuddalore

DISTRICT: Cuddalore

STATE: Tami Nadu

Consultants:

M/s. Hubert Enviro Care Systems (P) Ltd M/s. Eco Chem Services Ltd

Chennai Surat

June-2018

Page 29 of 77 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

TABLE OF CONTENTS

1. EXECUTIVE SUMMARY...... 6 2. INTRODUCTION OF THE PROJECT...... 10 2.1 About the project proponent ...... 10 2.2 About the project...... 10 2.3 Need for the project...... 12 2.4 Demand and supply gap...... 12 2.5 Imports v/s. Indigenous production...... 12 2.6 Domestic / Export Markets ...... 13 2.7 Employment Generation (Direct and Indirect) ...... 13 3 PROJECT DESCRIPTION...... 14 3.1 Project type ...... 14 3.2 Project Location ...... 14 3.3 Major products of the company ...... 19 3.4 Details of alternate sites ...... 19 3.5 Size of Operation ...... 19 3.7 Raw Material Required ...... 20 3.8 Resource optimization/recycling and reuse ...... 25 3.9 Power and fuels...... 25 3.10 Manpower ...... 26 3.11 Water requirement...... 26 3.12 Utilities...... 28 3.13 Liquid waste management ...... 28 3.14 Air pollution control measures...... 29 3.15 Hazardous and solid waste management...... 29 4 SITE ANALYSIS ...... 32 4.1 Connectivity...... 32 4.2 Land form, Land use, Land Ownership ...... 32 4.3 Topography...... 32 4.4 Existing land use pattern...... 33 4.5 Existing Infrastructure: ...... 33 4.6 Soil Classification ...... 37 4.7 Climatic data from secondary sources: ...... 37 4.8 Social Infrastructure available ...... 37 5 PLANNING BRIEF...... 40

Page 30 of 77 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

5.1 Planning concept...... 40 5.2 Population Projection...... 40 5.3 Land use planning ...... 40 5.4 Assessment of Infrastructure Demand ...... 41 5.5 Amenities/Facilities ...... 41 6 PROPOSED INFRASTRUCTURE...... 42 6.1 Industrial Area...... 42 6.2 Residential Area...... 43 6.3 Greenbelt...... 43 6.4 Social Infrastructure...... 43 6.5 Connectivity...... 43 6.6 Drinking Water Management...... 44 6.7 Sewerage system...... 44 6.8 Industrial waste management...... 44 6.9 Solid waste management...... 45 6.10 Power Requirements and Supply/ Source...... 47 7 REHABILITATION AND RESETTLEMENT(R&R) PLAN ...... 48 7.1 Policy to be adopted (Central/ State) ...... 48 8 PROJECT SCHEDULE AND COST ESTIMATE ...... 48 8.1 Likely date of start of construction and likely date of completion...... 48 8.2 Estimated project cost ...... 48 9 ANALYSIS OF PROPOSAL ...... 48 9.1 Financial and social benefits...... 48 10 CONCLUSION...... 49

LIST OF TABLES

Table 2-1 Proposed Products with capacity...... 11 Table 2-2 Proposed Manpower Details...... 13 Table 3-1 Environmental setting of project site...... 19 Table 3-2 Raw Materials Requirement ...... 20 Table 3-3 Power and fuel requirement...... 26 Table 3-4 Proposed Manpower Details...... 26 Table 3-5 Water requirement ...... 27 Table 3-6 List of Utilities...... 28 Table 3-7Wastewater details...... 29 Table 3-8 Air pollution control measures ...... 29 Table 3-9 Hazardous Waste Management ...... 30 Table 3-10 Municipal Solid Waste (Construction Phase)...... 30 Table 3-11 Municipal Solid Waste (Operation Phase) ...... 30

Page 31 of 77 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

Table 3-12 Other Solid Wastes ...... 31 Table 4-1 Site Connectivity ...... 32 Table 4-2 Details of sensitive areas from the site boundary ...... 33 Table 4-3 List of Equipments...... 34 Table 4-4 Safety Equipments...... 36 Table 4-5 Existing infrastructure within 10 Km radius from the site ...... 36 Table 4-6 Meteorological Observations...... 37 Table 4-7 Project surrounding features...... 37 Table 5-1 Site Connectivity ...... 40 Table 5-2 Proposed Manpower Details...... 40 Table 5-3Land use Planning ...... 41 Table 6-1 Area break-up details- (C-10)...... 42 Table 6-2 Area break-up details-(C-11)...... 43 Table 6-3 Site Connectivity ...... 44 Table 6-4 Municipal Solid Waste (Construction Phase)...... 46 Table 6-5 Municipal Solid Waste (Operation Phase) ...... 46 Table 6-6 Other Solid Wastes ...... 46 Table 6-7 Power and fuel requirement...... 47

LIST OF FIGURES

Figure 3-1 Project Site Location Google Imagery ...... 15 Figure 3-2 15km radius satellite image around project site ...... 155 Figure 3-3 10km radius satellite image around project site ...... 166 Figure 3-4 5km radius satellite image around project site ...... 166 Figure 3-5 1km radius satellite image around project site ...... 177 Figure 3-6 Environment Sensitive places around the Project Site...... 177 Figure 3-7 Project site satellite image...... 18 Figure 3-8 Topo map of the Project Site……………………………………………………………...27 Figure 3-9 General Activity of the Project …………………………………………………………...20 Figure 3-10 Water Balance Chart…………………………………………………………………...... 29

LIST OF ABBREVIATIONS

AGL Above Ground Level ARL Above Roof Level ETP Effluent Treatment Plant KLD Kilo Liters per day KVA Kilo Volt Ampere MEE Multiple Effect Evaporator MTPA Metric Tons Per Annum TPH Tons Per Hour

Page 32 of 77 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

List of Annexure

1. Production and manufacturing processes, Annexure-1.

2. CUSECS membership for STP treated water disposal, Annexure- 2.

3. SIPCOT water supply agreement letter, Annexure-3.

4. STP & ETP Schemes, Annexure-4.

5. TSDF Agreement, Annexure-5.

6. Scrubber design, Annexure-6.

7. TN Govt. document for SIPCOT is declared industrial area, Annexure-7.

8. Land document, Annexure-8.

9. Water balance chart, Annexure-9.

10. Site layout plan, Annexure-10.

11. GSR products Limited CFE, Annexure-11.

12. GSR products Limited CFO, Annexure-12.

13. Crimsun CFO, Annexure-13.

Note: Provided in separate book

Page 33 of 77 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

1. EXECUTIVE SUMMARY S.No. Particulars Details 1. Name of Company M/s. Crimsun Organics Private Limited Plot No. C-9, C-10 & C-11, SIPCOT Industrial Complex, Kudikadu Village and Panchayat, 2. Location Cuddalore Taluk Cuddalore District-607005. Tamil Nadu, India Project schedule 5(f)- Synthetic Organic Chemicals and 5(b)- Pesticides industry and pesticide specific intermediates (excluding Project Activity, Formulations). 3. Category as per Category A. The project site is located in Cuddalore SIPCOT Industrial amendments Area, which is designated as critically polluted area, as per the MoEF&CC EIA Notification 2006. CEPI of Cuddalore is 77.45 (Dec 2009) “Proposed Manufacturing of Specialty Chemicals and Agro 4. Name of the project Chemical Products”. C-9: 1.83 Acres (7405.74 Sq.mt), C-10: 1.40 Acres (5667.66 Sq.mt), 5. Total Land area C-11: 1.23 Acres (4977.63 Sq.mt) Total = 4.46 Acres (10643.23 Sq.mt) C-9 plot factory foot 6. 0.49 Acres (1973.71 Sq.mt) print C-10 plot factory 7. 0.59 Acres (2401.33 Sq.mt). footprint C-11plot factory 8. 0.35 Acres (1396.06 Sq.mt). footprint Total factory 9. 1.43 Acres (5771.10 Sq.mt) footprint Proposed product 10. 1475 TPM (58 no’s) with capacity Details are given in Table 2-1. 11. Raw material Details are given in Chapter 3, section no. 3.7, Table no. 3-2.

Page 34 of 77 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

Construction Phase: Quantity: 50 KLD Source: SIPCOT Operation Phase: Quantity: 565 KLD (Fresh Water :277, Re-used/treated Water :288) Source: SIPCOT Break up for operation phase as follows:

Quantity Water Break-up Water requirement (KLD) Fresh Treated Domestic 20 20 0 Process 30 30 0 Lab (Including Water 10 10 0 12. R&D) requirement Floor Wash 5 5 0 Softener 45 45 0 Regeneration Green belt 43 25 18 Cooling water make 242 142 100 up Boiler make up 170 - 170 Total 565 277 288

Domestic treated sewage will be used for green belt development within the project site. During rainy period treated sewage will be discharged to Sea through CUSECS (CSTP)- Annexure-2. The Water supply agreement for total water requirement will be obtained from SIPCOT at the earliest. The existing SIPCOT Water supply agreement letter is attached as Annexure-3.

Page 35 of 77 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

Proposed Sewage Qty: Sewage – 18 KLD Low TDS Effluent – 108 KLD High TDS Effluent – 41 KLD Treatment Systems STP- 1 no (20 KLD Capacity) ETP- 1 no (120 KLD Capacity) MEE- 1 no (48 KLD Capacity)

Effluent Treatment Procedure-ZLD The trade effluent generated in the process operation in the process plant will be sent to collection pit via grease and oil trap. From the collection pit it will be pumped to the neutralizer and flocculator. The flocculated aqueous will be filtered through sand filter& sparkler filter. The filtered wastewater will be pumped into the Multiple Effect Waste water and Evaporator. The distillate will be sent to Moving Bed Bio 13. mode of disposal Reactor (MBBR) to Aerator to Clarifier to Sand and Activated Carbon filter to RO. The RO permeate will be sent to Cooling tower. RO reject will go to MBBR. The MEE concentrate will be sent to forced evaporator, distillate will be sent to MBBR and the salts will be sent to TSDF. The sludge from flocculated sand and sparkler filter will be collected and sent to TSDF. STP Procedure The sewage will be collected in a tank and will be pumped to MBBR to settling tank to sand and activated carbon filter and will be used for Green belt development within the plant premises /During rainy period discharged to Sea through CUSECS (Cuddalore SIPCOT Industries Common Utilities Limited). There will be no discharge of effluent outside the factory premises; The unit shall adopt “Zero Liquid Discharge (ZLD) concept.

Page 36 of 77 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

Details Capacity Source

Power Requirement (kVA) 2000 TNEB

Back-up(kVA) 2x500 DG sets 14. Power& Fuel Diesel Requirements (Liters/month) 4000 Local vendor based 42 hr/month operation Proposed Fuel Type of Boiler Remarks/Source Capacity required Furnace oil fired 1 no X 3 TPH 5 KLD Local vendor Imported coal 32 Coal fired boiler 2 no X5 TPH through Chennai TPD/boiler Port Construction phase: 75 nos (Avg).

Manpower Operation phase: 250

15. Description Nos. Permanent 175 Contractual 75 Total 250

Source PM SO2 NOx (g/s) (g/s) (g/s) Coal Fired boiler (5 TPH) 1.7 2.9 2.04 16. Air emissions Coal Fired boiler (5 TPH) 1.7 2.9 2.04 Furnace oil Fired (3 TPH) - 4.05 0.46 DG Set (500 kVA) - 0.25 0.12 DG Set (500 kVA) - 0.25 0.12 Solid and hazardous 17. Refer chapter 3, Section 3.15 waste Project cost 18. 30 Crores (estimate)

Page 37 of 77 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

2. INTRODUCTION OF THE PROJECT

2.1 About the project proponent

M/s. Crimsun Organics Private Limited (COPL) is situated at Plot no. C-9, C-10 & C-11, SIPCOT Industrial Complex, Kudikadu Village& Panchayat, Cuddalore Taluk, Cuddalore Dt, Tamilnadu.

The facility was under operation from 2005 in the name of M/s. GSR products Limited, a subsidiary of Nagarjuna Agrichem Limited, Nagarjuna Hills, Hyderabad. The company had obtained CFE in 2005 and CFO in April, 2006 for 3 products (DAAM, 4HBAGE and CCDMPA) and 7 byproducts, the CFE and CFO copies are enclosed as Annexure-11&12 respectively. The management of the company changed the name and share holding pattern in 2012 as Indo International Fertilizer Limited (IIFL) and operated the plant with all the 3 products and 7 byproducts without any change in the product portfolio. In 2014, the company stopped operations and in 2016 the company closed all the activities. COPL is a new company established in 12-7-2016 by acquiring IIFL located at Plot No. C-10, SIPCOT Industrial Complex, Cuddalore-607005, Tamil Nadu. Crimsun has name changed IIFL CFO on Crimsun name, which is enclosed as Annexure-13. Crimsun has not done any manufacturing since acquisition of the facility and will not continue with IIFL products. The existing formulation unit is in operation with consent order no. 1805212153222 dt. 31/05/2018 valid till March 31, 2020 from TNPCB.

COPL proposes to manufacture Specialty Chemicals and Agrochemical products at Plot no. C9, C-10 & C- 11, SIPCOT Industrial Complex, Kudikkadu Village& Panchayat, Cuddalore Taluk, Cuddalore Dt, Tamilnadu.

The processes of products are new and best of the art technology. In order to achieve this, the company will be adopting modern machineries, equipments and process technologies, with emphasis on waste minimization techniques.

2.2 About the project

With this proposal COPL proposes to manufacture Specialty Chemicals and Agrochemical products of 1475 TPM (58 nos). The list of products and their respective quantities are given in Table 2-1.

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Table 2-1Proposed Products with capacity

S. No. Products Name Quantity (MT/Month)

Speciality Chemical 1 Para chlorobenzyl cyanide 20.00 2 Pyrazole 20.00 3 Meta –phenoxy benzaldehyde (MPB) 30.00 Fungicides 4 Thiophanate Methyl 50.00 5 Hexaconazole 30.00 6 Propiconazole 30.00 7 Difenoconazole 15.00 8 Tricyclazole 50.00 9 Carbendazim 50.00 10 Cyproconazole 30.00 11 Trifloxystrobin 20.00 12 Cymoxanil 20.00 13 Pyroclostrobin 20.00 14 Metalaxil 20.00 15 Tebuconazole 20.00 16 Boscalid 20.00 17 Picoxystrobin 20.00 18 Thifluzamide 20.00 Herbicides 19 Pretilachlor 50.00 20 Glyphosate 50.00 21 Clodinafop-propargyl 20,00 22 Bis-pyribac Sodium 20.00 23 Quizalofop 20.00 24 Propaquizalofop 20.00 25 Mesotione 20.00 26 Fluroxypyr 20.00 27 Imazamox 30.00 28 Pinoxaden 30.00 29 Amytryn 30.00 30 Tembotrione 20.00 31 Topramezone 20.00 32 Halosulfuron 20.00 33 Penoxsulam 20.00 34 Flucetosulfuron 20.00 35 Pendimethalin 30.00 36 Clorimuron 20.00 37 Necosulfuron 20.00 38 Metsulfuron 20.00 Insecticides 39 Dichlor vos (DDVP) 50.00 40 Acephate 30.00 41 Diafenthiuron 30.00

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42 Imidachloprid 30.00 43 Buprofezin 30.00 44 Thiamethoxam 30.00 45 Cypermethrin 30.00 46 Alphacypermethrin 20.00 47 Fipronil 20.00 48 Acetamiprid 30.00 49 Propargite 30.00 50 Indazocarb 20.00 51 Dinotefuran 20.00 52 Flonicamid 20.00 53 Etoxazold 20.00 54 Metaflumizone 20.00 55 Spiromesifen 20.00 56 Spirotetramate 20.00 57 Chlorantraniliprole 20.00 58 Sulfoxaflor 20.00 Total 1475 2.3 Need for the project

India with its large talented manpower, cost effective chemical synthesis, legal & financial framework is sourcing destination of Specialty Chemicals and Agrochemical products to the global market.

The project is benefitted to fulfill domestic and exports requirements for the manufacturing of various Specialty Chemicals and Agrochemical products without affecting environmental conditions of the area.

There will be very good opportunity of employment generation for qualified staff & unqualified workers directly for 175 nos. and indirectly for 75 nos. due to the proposed project.

2.4 Demand and supply gap

Based on market survey the selected molecules for manufacture have potential for export as well as domestic market.

2.5 Imports v/s. Indigenous production

To ensure the quality of product and control of manufacturing under current good manufacturing conditions, it is preferred to have the manufacture done in- house by procuring basic raw materials.

M/s Crimsun Organics Private Limited has reasonably sound base to overcome the technological barrier to meet the challenges of the industry. The demand for Specialty Chemicals and Agrochemical products is on increase, and the industry is poised for substantial growth in the coming years.

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2.6 Domestic / Export Markets

India being the second most populated country in the world and is poised to become No.1 within 10 years, needs solid supply of food grain. The biggest challenge is how to increase the food grains production with declining farmlands. The pressure is to decrease the crop losses due to pest attacks.

The Indian crop protection market was estimated at 4 billion $ in 2012 is to touch 6.8 billion $ in the coming years. A steady growth both in the export market and domestic market drives for more and more capacity addition.

As the overall annual growth rate of Agrochemical market is about 10%, there is going to be a gap between production and demand.

Crimsun Organics Private Limited (COPL) has strong backing of highly experienced technocrats and marketing groups, it expects to establish quickly the production facility with quality products with advanced environment friendly, safe and efficient technologies.

2.7 Employment Generation (Direct and Indirect)

There will be very good opportunity of employment generation for qualified staff & unqualified workers directly for 175 nos. and indirectly for 75 nos. due to proposed project. The proposed manpower details are provided in Table 2-2.

Table 2-2Proposed Manpower Details

Description Nos. Permanent 175 Contractual 75 Total 250

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3 PROJECT DESCRIPTION

3.1Project type

To cater the needs of the market, COPL proposes to manufacture Speciality Chemicals and Agrochemical products at Plot no. C-9, C-10 & C-11, SIPCOT Industrial Complex, Kudikadu Village& Panchayat, Cuddalore Taluk, Cuddalore Dt, Tamilnadu.

The proposed project falls under Category ‘A’ and Schedule 5(f) & 5(b) Cuddalore SIPCOT Industrial Area which is a designated critically polluted area as per the MOEF&CC Notification. There are no interlinked projects. The proposed project does not fall under CRZ.

3.2Project Location

The proposed project is located at Plot No. C-9, C-10 & C-11, SIPCOT Industrial Complex, Kudikadu Village& Panchayat, Cuddalore Taluk, Cuddalore Dt, Tamilnadu. C-9 center coordinate is 11°40'50.77"N; 79°45'22.61"E, C-10 center coordinate is 11°40'48.51"N; 79°45'20.38"E, C-11 center coordinate is 11°40'44.26"N, 79°45'19.13"E and topo sheet no. 58m/9, 58m/10 & 58m/13. The land document is enclosed as Annexure-8. The site is located at ≈ 6.94 Km, NNE away from Cuddalore Town and it is 480m, W from State Highway connecting Cuddalore and Chennai (SH-49) and approximately ~1.77 km, W from National Highway (NH-532) connecting Mettupalayam and Cuddalore.

The project site location map is shown in Figure 3-1 and 15, 10, 5, 1 km radius google imageries of the project site are shown in Figure 3-2 to Figure 3-5 and Google imagery of the project site is shown in Figure 3-6.

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Figure 3-1 Project Site Location Google Imagery

Figure 3-2 15km radius satellite image around project site

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Figure 3-3 10km radius satellite image around project site

Figure 3-4 5km radius satellite image around project site

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Figure 3-5 1km radius satellite image around project site

Figure 3-6 Environment Sensitive places around the Project Site

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Figure 3-7 Project site satellite image

Figure 3-8 Topo map of the Project Site

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3.3Major products of the company

The details are Pyrazole, Carbendazim, Cyproconazole, Tebuconazole, Pretilachlor, Bis-pyribac Sodium, Propaquizalofop, Mesotione, Imazamox, Imidachloprid, Thiamethoxam, Fipronil and Acetamiprid.

3.4Details of alternate sites

Since the proposed project is coming up within the SIPCOT industrial area which has got well laid down infrastructure facilities the alternate site option was not explored. The environmental setting of the site is given in Table 3-1:

Table 3-1Environmental setting of project site

S. No. Particulars Details C-9: 11°40'50.77"N; 79°45'22.61"E& C-10: 1 Center coordinates of plots 11°40'48.51"N; 79°45'20.38"E & C-11: 11°40'44.26"N; 79°45'19.13"E Temperature Max. Temp: 37°C 2 Min. Temp: 20.3°C Elevation above Mean Sea 3 20 ft Level (MSL) 4 Present land use Industrial area Cuddalore to Chennai (SH-49), ≈ 480m, W & 5 Nearest Highway Mettupalayam and Cuddalore (NH- 532), ≈ 1.77 km, W. Cuddalore Port Jn. – ≈ 4.09 km, 6 Nearest railway Station NNE Pondicherry Airport - ≈ 32.12 km, 7 Nearest Airport NNE 8 Nearest village Kudikadu Village – ≈ 350 m, NNE Cuddalore old town - 4.56 Km, 9 Nearest town ≈ NNE 10 Nearest major city Chennai ≈ 164 Km, NE 11 Nearest river Uppanar River ≈ 0.45 km, E. Sandy Coastal 12 Type of soil Alluvium 3.5Size of Operation In the view of fulfilling market requirement, COPL proposes to manufacture Speciality Chemicals and Agrochemical products of 1475 TPM (58 nos). The list of products and their respective quantities are given in Table 2-1.

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3.6Project Description

The general activity of the project is shown in Figure 3-7.

Figure 3-9 General Activity of the Project

Process description of proposed products: Annexure-1.

3.7Raw Material Required Raw Materials required with approximate quantity for all the proposed products are given in Table 3-2.

Table 3-2 Raw Materials Requirement

Quantity S. No. Raw Material (MT/Month) 1 Para chlorotoluene (PCT) 26.16 2 Chlorine 42.11 3 Benzyl triethylammonium chloride (PTC) 1.500 4 Sodium Cyanide 11.61 5 2,6-Dichloro-4-trifluoromethylaniline 15.08 6 Acetic Acid 40.00 7 Sulphuric acid 50.45

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8 Sodium Nitrite 12.50 9 Ethyl dicyanopropionate 10.00 10 Dichloroethane 30.20 11 Ammonia 25% 160.00 12 Benzaldehyde 21.45 Anhydrous Aluminium Chloride 13 35.04 AlCl3 14 Bromine 37.22 15 MEG 16.80 16 Para toluene sulphonic Acid 20.62 17 Phenol 18.24 18 Cuprous Chloride 0.45 19 Toluene 73.80 20 Sodium Thiocyanate 28.25 21 Methyl chloroformate 71.87 22 Orthophenylene diamine (OPDA) 47.75 23 2,4-Dichlorovalerophenone 25.95 24 Dimethyl sulphate 61.68 25 Potassium Hydroxide 43.43 26 Dimethylformamide 23.23 27 1,2,4-Triazole 29.20 28 Dimethyl sulphide 15.80 29 Potassium Carbonate 130.61 30 Methanol 49.12 31 Cyclohexane 6.00 32 2,4-Dichloroacetophenone 22.05 33 Pentan-1,2-diol 12.60 34 Dimethyl sulphoxide 12.88 35 4-Chlorophenoxy-2’-chloroacetophenone 15.10 36 IPA 4.00 37 Propan-1,2-diol 6.84 38 2-Hydrazino-4-methylbenzothiazole 48.90 39 Formic Acid (85%) 12.50 40 Sodium bicarbonate 11.47 41 Xylene 10.00 42 Calcium Cyanamide (50%) 51.10 43 Conc. HCl (30%) 60.08 44 4-Chloro-2’-cyclopropylpeopiophenone 15.86 45 3-Trifluoromethylacetophenone 10.48 46 Sodium methoxide 51.65 47 Methyl-3-[2-(chloromethyl) phenyl]-3-(methoxyimino)-2-oxopropanoate 12.46 48 1-Ethyl-3-cyanoacetylurea 17,20 49 4-Chlorophenylhyrazine 9.18

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50 Ethyl acrylate 6.44 51 2-Nitrobenzylchloride 9.82 52 Dioxane 15.00 53 Hydrogen Peroxide (50%) 13.46 54 Propanol 3.00 55 Methyl 2-(2,6-dimethylanilino) propanate 17.24 56 Methoxy acetyl chloride 10.00 57 Sodium carbonate 2.80 58 1-(4-chlorophenyl)-4,4-dimethylpentan-3-one 18.24 59 2-Chloropyridine-3-carboxylic acid 9.94 60 Thionyl chloride 63,65 61 Triethylamine 27.71 62 4’-Chlorobiphenyl-2-amine 17.34 63 1,4-Dihydro-2-benzopyran-3-one 10.74 64 Trimethoxy methane 8.24 65 Tetrahydrofuran 25.00 66 2-Methyl-4-trifluoromethyl-1,3-thiazole-5-carboxylic acid 8.40 67 2,6-Dibromo-4-trifluoromethoxyaniline 13.08 68 Acetonitrile 31.77 69 2,6-Diethylaniline 27.95 70 1-Chloro-2-propoxyethane 22.95 71 Chloro acetyl chloride 20.00 72 Sodium Hydroxide (98%) 66.63 73 2,2’-[(Phosphonomethyl)azanedyl]diacetic acid 80.00 74 Hydrogen peroxide (50%) 28.8 75 Vanadyl sulphate 0.05 76 Tungston sulphate 0.09 77 5-Chloro-2,3-difluoropyridine 15.18 78 2-(4-hydroxyphenoxy)-propanoic acid 16.32 79 Propargyl Chloride (50%) 16.50 80 Dichloromethane 38.25 81 2-Chloro-4,6-dimethoxypyrimidine 17.16 82 2,6-Dihydroxybenzoic acid 7.56 83 Chlorobenzene 8.00 84 Sodium Mercaptide 6.88 85 2,6-Dichloroquinoxaline 10.62 86 Ethyl 2-(4-hydroxyphenoxy) propionate 11.80 87 Methyl Isobutyl Ketone 2.00 88 Lactic Acid 4.50 89 Ethylene oxide 2.20 90 Acetone Oxime 3.66 91 Hydroquinone 5.50 92 4-(methanesulfonyl)-2-nitrobenzoic acid 17.00

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93 Cyclohexane-1,3-dione 7.34 94 Acetone cyanohydrin 0.60 95 3,5-Dichloro-2,6-difluoropyridine-4-amine 17.34 96 Tetrabutylammonium bromide 0.60 97 Monochloroacetic acid 8.42 98 Dimethyl(2-methoxymethyl)-2,6-difluoropyridine-4-amine 7.05 99 2-Amino-2,3-dimethylbutyramide 17.78 100 Dimethyl 5-(methoxymethyl)-2,3-pyridine dicarboxylate 7.05 101 2-amino-2,3-dimethylbutyramide 17.78 8-(2,6-Diethylphenyl)tetrahydro-7H-pyrazolo[1,2-d][1,4,5]oxadiazepine- 102 28.03 7,9-(8H)-dione 103 Pivaloyl Chloride 13.74 104 4-Dimethylaminopyridine 0.56 105 t-Butyl methyl ether 9.00 106 Atrazine 45.33 107 Sodium Methyl mercaptan 51.45 2-Methyl-3-(4,5-dihydroisoxazol-3-yl)-4-methanesulfonyl-benzoic acid 108 19.15 (Benzoic acid) 109 1-Methyl-5-hydroxy pyrazole 7.44 3-Chloro-1-methyl-5-sulfamoyl-1H-pyrazole-4-carboxylic acid methyl 110 ester 14.53 (Ester compound) 111 4,6-dimethoxy-2-pyrimidinamine 8.67 112 n-Butyl isocyanate 5,52 113 trichloromethyl chloroformate 16.66 114 Triethylenediamine 0.32 115 5,8-Dimethoxy[1,2,4]triazolo[1,5-c]pyrimidine-2-amine 8.08 116 2-(Difluoro methoxy)-6-(trifluoromethyl) benzene-1-sulfonyl chloride 13.44 2-methoxy-1-[3-(amino sulfonyl) -2-pyridinyl] -2-fluoro propyl acetic 117 acid ester 15.30 (Ester compound) 118 Phenyl(4,6-dimethoxypyrimidin-2-yl)carbamate 14.50 1,8- 119 0.12 Diazabicyclo [5.4.0] undec-7-ene (DBU) 120 4-Nitroorthoxyene 18.00 121 Diethyl ketone 2.40 122 Patinum/c 0.54 123 Hydrogen 1.50 124 Nitric acid 23.25 Ethyl-2- (Isocyanato sulfonyl) benzoate 125 12.30 (Ester compound) 126 2-amino-4-chloro-6-methoxy pyrimidine 8.46 127 Triethanolamine 0.30

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128 N,N-dimethyl-2-sulfamoylpyridine-3-carboxamide 11.74 129 Ethyl chloroformate 13.20 130 4,6-dimethoxy pyrimidin-2-amine 7.8 131 O-Sulfoisocyante Methyl Benzoate 12.8 132 2-Amino 4-Methoxy 6-Methyl-1, 3, 5-Triazine 7.40 133 Chloral 34.05 134 Trimethylphosphite 28.6 135 Dimethyl phosphoro amido thioate 32.1 136 Aceticanhydride 22.98 137 4-Phenoxy-2,6-di-isopropylaniline 26.22 138 Sodium thiocyanate 9.00 139 t-Butylamine 5.59 2-Chloro-5-chloromethylpyridine 140 19.02 (CCMP) 141 2-Nitroiminoimidazolidine(NIIA) 18.90 142 N-Methylaniline 13.14 143 Azobisisobutyronitrile 1.05 144 Carbontetrachloride 5.25 145 t-Butylisopropylthiourea 18.99 146 2-Chloro-5-chloromethylthiazole 19.20 147 N-(3-Methyl-1,3,5-oxadiazinan-4-ylidene)nitramide 16.95 148 Cypermethric Acid Chloride (CMAC) 16.89 149 Metaphenoxybenzaldehyde (MPB) 14.55 150 Sodium Cyanide 4.20 151 Benzyltriethylammoniumchloride 0.600 152 Cypermethrin 35.28 5-Amino-1-[2,6-dichloro-4-(trifluoromethyl)phenyl]-1H-pyrazole-3- 153 20.98 carbonitrile (Pyrazole) 154 Trifluoromethanesulfinylchloride 11.62 155 Tosylate ( Paratoluenesulphonic acid-Dimethylamine) 14.88 156 2-Chloro-5-N-methylaminomethylpyridine 23.43 157 Methyl – N-methylethanimidate 13.23 158 2-(4-t-Butylphenoxycyclohexan-1-ol 23.58 159 Propargyl Alcohol 6.00 Methyl 7-chloro-2,5-dihydroindeno[1,2-e] [1,3,4] oxadiazine-4a(3H)- 160 7.62 carboxylate 161 1-t-Butoxy-4-isocyanatobenzene 11.22 162 2-[(1-Chloropropan-2-yl)oxy]pyridine 11.28 163 4-Phenoxyphenol 12.84 164 1,3-Dimethyl-2-nitrosourea 13.89 165 Tetrahydrofurylmethylamine 12.64 166 4-(Trifluoromethyl)nicotinamide 17.28 167 2-Chloroacetonitrile 6.86

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2-[2-(4-Cyanophenyl)-1-[3- 168 18.61 (trifluoromethyl)phenyl]ethylidene]hydrazinecarboxylic acid phenyl ester 169 4-Trifluoromethoxyaniline 9.12 170 Para Xylene 0.332 171 4-Hydroxy-3-(2,4,6-trimethylphenyl)-1-oxaspiro[4,4]non-3-3n-2-one 21.00 172 Methyl cyclohexane 3.00 173  2-(2,5-dimethylphenyl) acetic acid 11.44 174 cis-Cyclohexanecarboxylic acid, 1-amino-4-methoxy-methyl ester 12.90 175 2-Amino-5-chloro-N,3-dimethyl benzamide 9.13 176 3-Bromo- 1-(3-chloro-2-pyridinyl)- 1H-pyrazole-5-carbonyl chloride 14,15 177 Sulfilimine 19.36 178 Sodium Permanganate 10.49 179 Sodium Metabisulphite 56,56 180 Ammonia (25%) 18.00 181 Ethyl Alcohol 2.40 182 Pyridine 4.56 183 Ethyl acetate 0.50 184 N-Hexane 14.45 185 Potassium Hydroxide 19.40 186 Acetone 1.50 187 Formic Acid 8.31 188 Sodium Chloride 1.50

3.8 Resource optimization/recycling and reuse

1. All the solvents used in the process will be distilled and reused. 2. Have primary and secondary condensers in all distillation setup to maximize recovery. 3. Wastewater treatment will be based on ZLD and will re-use the treated water for Cooling Towers.

3.9 Power and fuels The power requirement will be 2000kVA.The power required will be sourced from TNEB. 1000 kVA (2 nos of 500kVA) DG sets are required for the proposed project and will be used only in case of power failure. 3 boilers are proposed for the project. Details are given below.

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Table 3-3 Power and fuel requirement

Details Capacity Source

Power Requirement (kVA) 2000 TNEB

Back-up(kVA) 2x500 DG sets 4000 Diesel Requirements (Liters/month) based 42 hr/month operation Local vendor Type of Boiler Proposed Capacity Fuel required Remarks/Source Furnace oil fired 1 no X 3 TPH 5 KLD Local vendor Imported coal through Chennai Coal fired boiler 2 no X5 TPH 32 TPD/boiler Port

3.10 Manpower

There will be very good opportunity of employment generation for qualified staff & unqualified workers directly for 175 nos. and indirectly for 75 nos. due to proposed project. The proposed manpower details are provided in Table 3-4.

Table 3-4Proposed Manpower Details

Description Nos. Permanent 175 Contractual 75 Total 250 3.11 Water requirement

The water requirement for construction phase will be 50 KLD.

The proposed total water requirement for operation phase will be 565 KLD, of which 277 KLD will be fresh water and 288 KLD will be Reused/treated water. The water requirement will be met from SIPCOT. There is no bore well source inside the plant premises. The water requirement and the break-up details are provided in Table 3-5.

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Table 3-5 Water requirement Quantity Water Break-up Water requirement (KLD) Fresh Treated Domestic 20 20 0 Process 30 30 0 Lab (Including R&D) 10 10 0 Floor Wash 5 5 0 Softener Regeneration 45 45 0 Green belt 43 25 18 Cooling water make up 242 142 100 Boiler make up 170 - 170 Total 565 277 288

Water balance chart is appended in Figure 3-8 and also enclosed as Annexure-9.

Figure 3-10 Water Balance Chart

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3.12 Utilities

The utilities requirement of the project is provided in Table 3-6.

Table 3-6 List of Other Utilities

S. No. Utility Capacity

1. Steam 1 x 3 TPH 2 x 5 TPH 400 TR x 3 (CR:242 m3/hr/unit) 2. Cooling Water 800 TR x 2 (CR: 484 m3/hr/unit)

200 TRx1 3. Chill water 200 TRx1 50 TRx1 4. Chill brine 50 TRx1 5. Oil heater 1x5 lakh kcal/h Vacuum pump 6. 4 3000 m3/h

3.13 Liquid waste management

Effluent Treatment Procedure-ZLD

The trade effluent generated in the process operation in the process plant will be sent to collection pit via grease and oil trap. From the collection pit it will be pumped to the neutralizer and flocculator. The flocculated aqueous will be filtered through sand and sparkler filter. The filtered wastewater will be pumped into the multiple effect evaporators. The distillate will be sent to Moving Bed Bio Reactor to Aerator to Clarifier to Sand and carbon filter to RO. The RO permeate will be sent to Utilities and the reject will be sent to ETP. The MEE concentrate will be sent to forced evaporator, distillate will be sent to MBBR and the salt will be sent to TSDF. The sludge from flocculated sand and sparkler filter will be collected and sent to TSDF. STP Procedure The sewage will be collected in the tank and the flow will be sent to MBBR to aerator to clarifier to sand and carbon filter and will be used for green belt development within the project site/during rainy period the treated sewage will be discharged to Sea through CUSECS (CSTP).

There will be no discharge of effluent outside the factory premises. The unit will be zero liquid discharge. Proposed ZLD: STP- 20 KLD Capacity.

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ETP-120 KLD Capacity. MEE- 48 KLD Capacity. Detailed scheme of STP & ETP are enclosed as per Annexure-4. The wastewater details are provided in Table 3-7. Table 3-7 Wastewaterdetails

Liquid waste Unit Disposal Method (KLD) STP Sewage 18 Treated water to sea through CUSECS Low TDS 108 ETP Sludge to TNPCB authorised TSDF Effluent High TDS 41 MEE salt to TNPCB authorised TSDF Effluent

3.14 Air pollution control measures 1. The discharge of emissions from the premises of the Crimsun Organics Private Limited will be passed through stack/chimney of adequate height. 2. Emissions will be analyzed regular basis

Below are the details of control of air pollution at the sites, Table 3-8.

Table 3-8 Air pollution control measures

Qty of gas Control & S. No Source Emission Nm3/hr Disposal Mode 1. Boiler, 3 TPH Stack-1, Flue gases 4000 (Furnace oil fired) 25m AGL 2. Boiler, 2 X 5 TPH Cyclone (Coal fired boiler) 10092.9338(5046.46 separator Flue gases per unit) 32m AGL (per unit) 3. D.G. Set, 35096.9 (17548.45 Stck-1&2, Flue gases 2 x 500 kVA per unit) 9m AGL 4. Process emission Fugitive 14 Reactors emission (SO , Scrubber/ 2 700.00 HCl fumes & Chimney VOC)

3.15 Hazardous and solid waste management The hazardous wastes generated from Plant will be collected, stored and disposed through authorized disposal cum recycle facilities as per the authorization from SPCB and the unit has agreements with TSDF

Page 57 of 77 Pre-Feasibility Report M/s. Crimsun Organics Private Limited which is enclosed as Annexure-5. There is no internal disposal facility available within the site. Hazardous waste will be properly disposed as per the Hazardous waste Management rule 2008 and amendment in 2016.The HWM detail is provided in Table 3-9. Table 3-9 Hazardous Waste Management

Waste Hazardous Category waste Quantity Method of handling Generated Used Oil Will be mixed with furnace oil and burnt in 5.1 0.5 (KLA) Furnace oil boiler. Organic Residue Will be stored in a secure manner and 28.1 40 (TPA) handed over to TNPCB authorized agent. MS Drums 33.1 30000 (Nos) Will be stored in secure manner and handed HDPE Used Liners 1 over to TNPCB authorized recycler 33.1 (TPA)

Will be stored in secure manner and handed 35.3 ETP Sludge (TPA) 37 over to TNPCB authorized TSDF 35.3 MEE Salt (TPA) 1215 Will be given to TSDF (TNWML)

The Municipal Solid Waste generated from the site will be collected and transported to recyclers, municipal yards and landfills depending on the type of waste. The details are given below in The SWM details are provided in Table 3-10 & Table 3-11. Table 3-10 Municipal Solid Waste (Construction Phase)

Quantity Collection Waste Disposal method (kg/day) Method Organic 30 Drums Municipal bin Inorganic 7.5 Bags Authorised dealer. Total 37.5 Manpower: 75 nos. Table 3-11 Municipal Solid Waste (Operation Phase)

Quantity Collection Waste Disposal method (kg/day) Method Organic waste Organic 100 Drums converter TNPCB authorised Inorganic 25 Bags dealer. Total 125

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Manpower: 250 nos. CPCB guidelines: MSW per capita/day = 0.5 kg

Other solid wastes which will be generated from the site are provided in Table 3-12. Table 3-12 Other Solid Wastes

Method of Handling Nature of Quantity Collection Solid Waste (TPA) Treatment Disposals & Storage Paper / Card Separate Will be Burnt in Coal 4 Nil Board storage area fired boiler Dry leaves/ Separate Will be burnt in coal 1 Nil Grass storage area fired boiler Separate Will be sold as scrap to Metal scrap 10 Nil vendors under storage area agreement Wooden Separate Will be burnt in coal 5 Nil scrap storage area fired boiler Fly Ash to Cement Industries. Bottom Ash 4.48(Per Separate Ash (TPD) Nil will be mixed with boiler) storage area residues and dispose to TSDF.

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4 SITE ANALYSIS

4.1 Connectivity The site connectivity is provided in Table 4-1.

Table 4-1 Site Connectivity

Cuddalore to Chennai (SH-49), ≈ 480m, W & 1 Nearest Highway Mettupalayam and Cuddalore (NH- 532), ≈ 1.77 km, W. Cuddalore Port Jn. – ≈ 4.09 km, 2 Nearest railway Station NNE Pondicherry Airport - ≈ 32.12 km, 3 Nearest Airport NNE 4 Nearest port Chennai ≈ 164 Km, NE

4.2 Landform, Land use, Land Ownership The Plant is located at Plot no. C-9, C-10 & C-11, SIPCOT Industrial Complex, Kudikkadu Village& Panchayat, Cuddalore Taluk, Cuddalore Dt, Tamilnadu. The site layout plan is enclosed as Annexure-10.

4.3 Topography The district is located along the eastern coastal region of the State. It lies in the Agro Climatic Zone II (East Coast plains and hills) and the geographic coordinates of the district are: latitude is 1511‘to 12 35‘, longitude is 78 38‘to 80 0‘and altitude is 4.6m MSL.

The total geographical area of the district is 3,678 square kilometers with the coastal line of 68 kilometers stretching from Puducherry Union Territory in the North to the mouth of the river Coleroon in the South.

The geomorphology of the Cuddalore coastal stretch includes the coastal plain with an average width of 6 kms. Its coastal landforms include strandlines, raised beaches, sand dunes, mangrove swamps and tidal flats with predominantly sandy beaches on the northern side and mangrove swamps on the South. The coastal towns of Cuddalore in the North and Porto Novo () in the South are the most densely populated along this region.

The entire district can be broadly divided into 3 zones. This area is occupied by denudation landforms like shallow buried pediment, deep buried pediment, and pediments. The central part of the district is characterized by sedimentary high grounds, elevation >80m of Cuddalore sandstone of Tertiary

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Age. This zone occupies part of , Kammapuram, , Cuddalore, and taluks. The rest of the area in the district is covered by the eastern coastal plain, which is predominantly occupied by the flood plain of fluvial origin formed under the influence of Penniyar, Vellar, and Coleroon river systems. Marine sedimentary plain is noted all along the eastern coastal. Main Rivers of Cuddalore District are Kollidam (Coleroon), Pennar and Vellar. The Lakes of Cuddalore District are: Perumal Eri, and .

The soils of the district are classified as the black, red, ferruginous, they are again sub divided into clays, loam, and sands. Black soils are observed in the and Virudhachalam taluks. Sandy soils are seen along the coast in Cuddalore and Chidambaram taluks. The alluvial soils are found as small patches along the stream and river courses in the district. Red sandy soil is seen covering the Cuddalore sandstone, laterite, and lateritic gravels occur in parts of Virudhachalam, and Cuddalore taluks.

The Cuddalore district has a hot tropical climate. The summer season, which is very oppressive, is from March to May. The average maximum and the average minimum temperatures have been 36.8°C in May and 19.9°C in January, respectively.

4.4 Existing land use pattern

The present land use is in industrial zone. The details of sensitive areas from the site boundary are given in Table 4-2. The site does not fall within the CRZ area. Existing land and buildings such as production block, boiler house, administrative office, some of ETP structures etc., will be revamped and utilized.

Table 4-2Details of sensitive areas from the site boundary

S.No Name Distance & Direction (km) 1 Uppanar River ≈ 0.45 km, E. 2 Gadilam River ≈ 6.23 km, NNE. 3 Bay of Bengal ≈ 1.8 km, E 4 Perumal Eri ≈ 9.02 km, SSW 5 Ponniyar River ≈ 9.1 km, NNE

4.5 Existing Infrastructure: a. Land

The C-10 plant facilities are spread over 5665.6 sq.m (1.4 Acres) which is completely fortified and protected on all four sides by boundary walls. b. Buildings

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Total built up area is divided into various sections like Production Blocks, Lab & Office, Boiler House, STP, MEE, ETP Engineering Stores, Administration, Canteen, Toilets etc. There is adequate space & provision for operations. c. Plant Machinery & Utilities

The Plant Facilities have been designed and set up with the objective to carry out almost all chemical reactions and processes. Details of plant and machinery and utility equipments used for the production are provided in Table 4-3.

Table 4-3 List of Equipment’s in existing sick unit C-10. S. Tag No. Equipment MOC Capacity No Reactor attached with reflux 1 R-101 column, condenser and steam jet SS316 3 KL vacuum ejector Reactor with Graphite condenser 2 R-102 MSGL 4 KL and receivers Reactor with Graphite condenser 3 R-103 MSGL 6.3 KL with receivers 4 R-104 Reactor with all glass reflux system MSGL 2 KL Reactor with all glass reflux system 5 R-105 MSGL 8 KL with receivers Reactor with SS condenser and 6 R-106 SS316 5 KL receivers 7 R-107 Autoclave with condenser SS316 3 KL Reactor with SS condenser and 8 R-108 SS316 14 KL ejector and receivers Reactor with reflux column, 9 R-109 condenser, receivers and steam jet SS316 10 KL ejectors Reactor with graphite condenser, 10 R-110 MSGL 6.3 KL receivers and vacuum jet ejectors 11 R-111 Reactor with SS condenser SS316 7 KL 12 R-112 Reactor with glass condenser MSGL 8 KL 13 R-113 Reactor with SS condenser SS316 4 KL 14 R-114 Reactor SS316 2 KL 15 ST-1001 Storage Tank MS 20 KL 16 ST-1002 Storage Tank MS 20 KL 17 ST-1003 Storage Tank MS 20 KL 18 ST-1004 Storage Tank MSGL 15 KL 19 ST-1005 Storage Tank FRP 20 KL

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20 ST-1006 Storage Tank SS304 20 KL 21 ST-1008 Storage Tank SS304 15 KL 22 ST-1009 Storage Tank MS 30 KL 23 ST-1010 Storage Tank MS 20 KL 24 CP-101 Chilled water plant MS 120 TR 25 CB-101 Chilled brine plant MS 30 TR 26 AC-101 Air compressor MS 60 CFM 27 B-101 Steam Boiler MS 3 ton /Hour 28 MEE-101 Multi effect evaporator SS 316 2MT /Hour 29 I-101 Ion Exchanger MS 5 Kl /Hour 5 Kl /Hour at 30 MBBR-101 Moving bed bioreactor RCC 21000 COD 31 Aerator -101 Aerator RCC 5 KL /hour 32 RO-101 RO Plant 5.5 Kl/Hour GLC 2 + 33 Lab instruments HPLC 3 34 Fire Hydrant Fire water circulation 600 Kgs Gas/ 35 S-101 3 stage Scrubber PPFRP + SS hour 36 S-102 Wet Scrubber PPFRP + SS 10 Kgs /Hour 37 CT-101 Cooling tower PP-FRP 400 TR ii. Machinery / Utility Equipments S.No Machinery/Utility Existing Proposed Total 1 Centrifuge 4 2 6 2 Reactor 14 20 34 3 Filter 5 2 7 4 Boiler 1 2 3 5 Cooling tower 1 3 4 6 DG Sets 1 1 2 7 Water Chilling Plant 2 2 4 8 Air Compressors 1 1 2 9 Vacuum pumps 2 4 6 10 Scrubbers 2 2 4

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S. No Item Quantity (Nos)

1 Fire Hydrant System 1 2 Fire Extinguishers 40 3 Fire Alarm System 1 (additional 1 no) Eye wash fountain / Safety 4 5(additional 5 no) Showers 5 Emergency PPE cupboards 1(additional 1 no) 6 Wind Sack 2(additional 2 no) 7 Compressed Air Foam System 2

The site is well connected to State Highway connecting Cuddalore and Chennai 480m in W (SH -49) and National highway (NH-532) connecting Mettupalayam and Cuddalore approximately 1.77 km in W. The list of the few existing industries within 10 km from the site is given in Table 4-5.

Table 4-5 Existing infrastructure within 10 Km radius from the site

S. No. Name Distance (km) Direction 1 Shasun Pharma Ltd 0.207 NW 2 Loyal Super Fabrics 0.103 N 3 Morgan Industries 0.345 NNE 4 Asian Paints 0.151 W 5 DFE Pharma India LLP 0.03 W 6 Kawman Pharma 0.307 WNW 7 Tanfac Industries Ltd 1.07 N 8 Clariant Chemicals Ltd 0.96 NNW 9 RK Exports Processing 1.26 NNW 10 Vivin Tex 1.331 NNE 11 Panda Bio Protiens 1.45 NNE 12 REO Engineering Enterprises 1.09 NNW 13 HemalathaHitech Industries 2.06 N 14 JK Steel Industries 3.74 NNE 15 SunpackMachinaries 8.02 N 16 Awards Fibreglass Industries 9.6 NNE 17 Spic 0.76 SSW 18 Pioneer Jellica India (P) Ltd 2.91 SSW 19 Golden Fish Oil Company 3.14 SSW 20 Sanmar Ltd 3.87 SSW 21 Covestro India (P) 4.27 SSW 22 Allied Silica Ltd 4.77 SW 23 Jain Mineral Water Unit 6.05 NW 24 Aria Chemicals Pvt 5.02 SW

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25 Nagarjuna Oil Refinery 8.34 S 26 NOCl 9.6 S

4.6 Soil Classification

The soil classification is Sandy Coastal Alluviam.

4.7 Climatic data from secondary sources:

The study region receives rainfall predominantly during monsoon season with an average annual rainfall of about 1281.2 mm per year. The South west monsoon season is from June to September and North East monsoon during the months of October–December. The relative humidity recorded in the district is about 70.8-77.8%., the ambient temperature at project site ranged between 20-34°C. The Cuddalore district has a hot tropical climate with the highest and lowest temperatures recorded is maximum of 37°C and minimum of 20.3°C respectively. The meteorological observation is shown in Table 4-6.

Table 4-6 Meteorological Observations

S.No Parameter Observation 1 Wind Direction SW and SE 2 Mean wind Speed 2.2 m/sec 3 Annual Average Rainfall 1281.2 mm 5 Temperature Range Max. Temp: 37°C Min. Temp: 20.3°C 6 Average Temperature 28.65°C 7 Humidity Range (24hr) 70.8-77.8% 8 Cloud cover Partly cloudy

4.8 Social Infrastructure available

The social infrastructure facilities available near the site are given in Table 4-7.

Table 4-7 Project surrounding features

Sl no Name Dist (Km) Dir SCHOOLS & COLLEGES 1 Annai Velankanni High School 6.97 WNW 2 Aristo Primary School 8.3 N 3 ARK Nursery & Primary School 3.57 NNE 4 Aseefa Tsunami School 1.62 NW 5 ASR Nursery & Primary School 9.3 NNE

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6 Bhavani College of Education 9.27 N 7 CK College of Engg & Tech 6.05 NNE 8 College of Acupunture & Therapies 7.93 NNE 9 Govt ITI 9.3 NNW 10 Govt. Girls Hr. Se, School 4.84 NNE 11 Govt. Girls Hr. Se. School 7.28 NNW 12 Govt. Hr. Se. School 1.38 WSW 13 Govt. primary School 9.6 NW 14 Govt. School 3.5 NNE 15 Govt. School 0.38 N 16 Kandasamy Naidu College for Women 8.87 NNW 17 Kattupalayam School 8.18 WNW 18 Kudikadu panchayat School 0.285 E 19 Lakshmi Chodira Metric Hr. Se. School 7.01 NNW 20 Lakshmi Metric School 4.2 NNE 21 Modern Middle School 6.9 WNW 22 Municipal School 4.55 NNE 23 National College of Education 7.67 NNW 24 Periyar Govt. Arts College 7.45 NNE 25 Primary School, Sonaganchavadi 4.94 S 26 Roots International School 7.24 NNE 27 Sri Saraswathi Metric Hr. Se. School 3.25 NNE 28 St. Davids Hr. Se. School 4.51 NNE 29 St. Joseph Hr. Se. School 8.89 N 30 St. Joseph Metric Hr. Se. School 7.6 NNW 31 St. Joseph ITI 7.87 NNE 32 St. Marys Metric Hr. Se. School 8.06 N 33 St. Philomena Girls High School 4.76 NNE 34 TNOU 7.69 NW 35 Vigneswara Polytechnic College 9.7 S HOSPITALS 36 Alagananda Hospital 4.59 NNE 37 Cuddalore Medical Centre 8.15 NNE 38 Deepam Hospital 8.75 N 39 Dhanalakshmi Health Centre 8.48 N 40 Govt. GH 8.38 NNE 41 Govt. Urban Primary Health care Centre 7.21 N 42 Homeo Clinic 8.3 NNE 43 Kannan Hospital 8.99 N 44 Krishna Hospital 8.5 N 45 Municipality Hospital 4.6 NNE 46 Surya Hospital 8.98 N 47 Veenus Homeopathy & Yoga Centre 8.43 NNE TEMPLES, CHURCH & MOSQUE 48 Bazatr Masjid 7.39 N 49 Ezhai Mariyamman Temple 4.72 NNE

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50 Mosque 7.4 N 51 Mosque 8.4 NNE 52 Periya Palli Mosque 3.97 NNE 53 Perumal Temple 7.8 NNE 54 Rajagopalaswamy Temple 7.52 NNE 55 St. Carmel Church 7.99 NNE 56 Vilvanatheswarar Temple 9.22 N COMMON PLACES 57 Central Jail 5.5 NW 58 Collector Office 8.4 N 59 Cuddalore Port 3.56 NNE 60 District Court 7.27 NNE 61 District Police Office 8.38 NNE 62 Income Tax Office 7.81 N 63 RTO office 7.3 NNE

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5 PLANNING BRIEF 5.1 Planning concept

The site connectivity and infra structure facilities available in SIPCOT are the reason for project site selection. The site connectivity is provided in Table 5-1.

Table 5-1Site Connectivity

Cuddalore to Chennai (SH-49), ≈ 480m, W & 1 Nearest Highway Mettupalayam and Cuddalore (NH- 532), ≈ 1.77 km, W. Cuddalore Port Jn. – ≈ 4.09 km, 2 Nearest railway Station NNE Pondicherry Airport - ≈ 32.12 km, 3 Nearest Airport NNE 4 Nearest port Chennai ≈ 164 Km, NE

5.2 Population Projection

There will be very good opportunity of employment generation for qualified staff & unqualified workers directly for 175 nos. and indirectly for 75 nos. due to proposed project. The proposed manpower details are provided in Table 5-2.

Table 5-2Proposed Manpower Details

Description Nos. Permanent 175 Contractual 75 Total 250

5.3 Land use planning

The total site area is 4.46 Acres (18051.03 Sq.mt). The area details are given below in Table 5-3.

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Table 5-3Land use Planning (C9, C10 & C11)

S. Particulars Sq. m Acres Percentage (%) No 1. Built up Area 5950 1.470 32.96

2. Parking Area 160 0.0395 0.886

3. Roads Area 3038 0.750 16.83

4. Vacant Area 2945 0.7277 16.32

5. Greenbelt Area 5956 1.472 33.00

Total 18049 4.459 100.00

Note: C-10 site is having building with plot coverage area of 2401.33 sq. mt.

5.4 Assessment of Infrastructure Demand

The facility is within the SIPCOT industrial area which has got all the infrastructures readily available.

5.5 Amenities/Facilities

Canteen facility and Occupational Health Center (OHC) will be established for employees, and assembly points etc.

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6 PROPOSED INFRASTRUCTURE 6.1 Industrial Area

The proposed facilities are provided in Table 6-1&Table 6-2.

Table 6-1 Area break-up details- (C-9)

Area S. No Description (Sq. mt) 1 Production Bock 450.00 2 Solvent Tank Farm 143.71 3 Finished Goods (WH) 297.50 4 Raw Materials (WH) 427.50 5 Boiler room 224.00 6 Coal Yard 45.00 7 Organic Waste Converter 60.00 8 Hazardous Waste Storage area 150.00 9 Electrical Room 80.00 10 Transformer Yard 96.00 Total 1973.71

Table 6-2 Area break-up details- (C-10)

Area S. No Description (Sq. mt) Main Plant (Existing) 1 Ground Floor Area-Production Block-1, Utility 458.73 House – Chilling Plant. Main Plant (Proposed) 2 425.43 Ground Floor Area – Production Block-II Lab and office building (Proposed) 3 17.07 (Toilet) Ground Floor Area 4 Pump Room & Sump 77.00 Lab &Office Building (Existing) 5 126.03 Ground Floor Area Maintenance, L.T.Panel Room & R&D Block 6 238.54 (Existing) 7 Boiler Room (Existing) 190.96 8 Security Room (Existing) 15.83 9 Diesel Generator 24.00 10 MEE (Proposed for ETP) 103.98 11 MBBR (Proposed for ETP) 85.25 12 Pantry 23.74 13 STP 21.00

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14 Workers Toilet 20.76 15 Scrubber 14.00 16 Intermediate Tank 8.00 17 Acid Tank 62.00 18 Caustic Tank 42.56 19 Fire Water Sump 110.00 20 Other allied ETP Works 336.45 Total 2401.33

Table 6-3 Area break-up details-(C-11)

Area S. No. Description (Sq. Mt)

Proposed 1 986.68 Main Block – For Packing 2 HT Yard 96.00 3 Diesel Generator 48.00 4 Sump and Pump 68.08 5 STP 28.00 6 Security room 09.30 7 Car Parking 160.00 Total 1396.06

6.2 Residential Area

Not Applicable.

6.3 Greenbelt

The total land area is 4.46Acres (18051.03 Sq. m). Proposed greenbelt is 1.48Acres (6007. 91Sq.m, 33.18%).

6.4 Social Infrastructure

Industrial Area.

6.5 Connectivity

The site connectivity is provided in Table 6-3.

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Table 6-4 Site Connectivity

Cuddalore to Chennai (SH-49), ≈ 480m, W & 1 Nearest Highway Mettupalayam and Cuddalore (NH- 532), ≈ 1.77 km, W. Cuddalore Port Jn. – ≈ 4.09 km, 2 Nearest railway Station NNE Pondicherry Airport - ≈ 32.12 km, 3 Nearest Airport NNE 4 Nearest port Chennai ≈ 164 Km, NE

6.6 Drinking Water Management

Drinking water facility is available and it will be purchased from local suppliers.

6.7 Sewerage system

The quantity and quality of wastewater in the plant will be controlled by following measures:  Sewage water will be collected from the plant and will be treated using STP and will be used for green belt development/ During rainy period treated sewage will be disposed to sea through CUSECS (CSTP).

6.8 Industrial waste management a. Wastewater: i. Sources:  Process water  Cooling tower blow down  Washing  Softener Regeneration  Domestic waste water ii. Mitigative measures: 1. Effluents from the plant will be stored and neutralized in a collection tank and then sent to Effluent Treatment Plant. 2. Domestic Sewage will be treated in STP. 3. Recycle of process water including steam condensate and reuse of treated wastewater in the plant 4. Control of water taps, washings, leakages from pump glands and flanged joints. 5. Overflow of vessels is strictly avoided

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6. Floor cleaning with water will be replaced with dry cleaning. b. Solid & Hazardous waste: i. Sources:  Used oil  Spent solvents  Distillation residue  Process residue  Off specification products  Discarded containers (Ex. Barrels, Carboys & liners)

ii. Mitigative measures:

1. Used oil shall be collected in leak proof containers & disposed to Central Pollution Control Board / Tamil Nadu State Pollution Control Board registered authorized recyclers. 2. Spent solvents will be stored in a secured manner and handed over to Tamil Nadu State Pollution Control Board authorized recyclers. 3. Distillation residue will be stored in a secured manner and handed over to Tamil Nadu State Pollution Control Board authorized incinerators/Cement Factories nearby. 4. Process residues will be stored in a secured manner and handed over to Tamil Nadu State Pollution Control Board authorized incinerators/Cement Factories nearby. 5. Off specification products will be stored in a secured manner and handed over to TNPCB authorized incinerator/TSDF. 6. Discarded containers will be stored in a secured manner and handed over to TNPCB authorized recycler after washing.

6.9 Solid waste management

The Municipal Solid Waste generated from the site will be collected and transported to recyclers, municipal yards and landfills depending on the type of waste. The details are given below in The SWM details are provided in Table 6-4 & Table 6-5.

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Table 6-5 Municipal Solid Waste (Construction Phase)

Quantity Collection Waste Disposal method (kg/day) method Organic 30 Drums Local Municipality Inorganic 7.5 Bags Authorised dealer. Total 37.5 Man power: 75 nos.

Table 6-6 Municipal Solid Waste (Operation Phase)

Quantity Collection Waste Disposal method (kg/day) method Organic Waste Organic 100 Drums Converter and manure, will use for green belt Inorganic 25 Bags Authorised dealer. Total 125 Man power: 250 nos. CPCB guidelines: MSW per capita/day = 0.5 kg

Other solid wastes which will be generated from the site are provided in Table 6-7.

Table 6-7 Other Solid Wastes

Method of Handling Quantity Nature of Solid Waste Collection & MTPA Treatment Disposals Storage

Paper/Card Board 4 Separate storage area Nil Will be burnt in Coal fired (MTPA) boiler.

Dry leaves/Grass (MTA) 1 Separate storage area Nil Will be burnt in coal fired boiler.

Metal scrap (MTA) 10 Separate storage area Nil Will be sold as scrap to vendors under agreement.

Wooden scrap (TPA) 5 Separate storage area Nil Will be burnt in coal fired boiler.

Ash (TPD) 3 (Per Separate storage area Nil Fly Ash to Cement Industries. Boiler) Bottom Ash will be mixed with residues and dispose to TSDF

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6.10 Power Requirements and Supply/ Source

The power requirement will be 2000 kVA. The power required will be sourced from TNEB. Total 3 boilers are proposed for the project. Details are provided in Table 6-8.

Table 6-8 Power and fuel requirement

Details Capacity Source

Power Requirement (kVA) 2000 TNEB

Back-up(kVA) 2x500 DG sets 4000 Diesel Requirements (Liters/month) based 42 hr/month operation Local Vendor Type of Boiler Proposed Capacity Fuel required Remarks/Source Furnace oil fired 1 no X 3 TPH 5 KLD Local Vendor Imported coal through Chennai Coal fired boiler 2 no X5 TPH 32 TPD/boiler Port

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7 REHABILITATION AND RESETTLEMENT(R&R) PLAN 7.1 Policy to be adopted (Central/ State) The proposed project is coming-up in SIPCOT industrial area.EC will be obtained from MoEF&CC and CTE and CTO will be obtained from TNPCB.

8 PROJECT SCHEDULE AND COST ESTIMATE

8.1 Likely date of start of construction and likely date of completion

Propose site civil construction shall be started in 2018 and shall be completed in 6 months.

8.2 Estimated project cost

Estimated project cost is 30 Crores

9 ANALYSIS OF PROPOSAL

9.1 Financial and social benefits

Financial: Projected Annual Turnover: 200cr Annual profit: 10cr Dividend to share holders: 10%

Social Benefit: Employment to local community: 40%

CSR benefit to local community: 35 lakhs, Scholarship to school students, Drinking facility to Kudikadu and Echankadu villages, Skill development program, Sports activities.

Green belt benefits to the environment: Around factory side.

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10 CONCLUSION  As the proposed project is coming up within the SIPCOT industrial area, there will not be any change in land use.  The treated water (from ETP & STP) will be reused for Cooling tower and gardening.  The marginal impact of proposed project will be fully mitigated with the proper Environment Management Plans (EMP).

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