Application for Environmental Clearance Pre-Feasibility Report

Pre-Feasibility Report M/s. Crimsun Organics Private Limited

APPLICATION FOR ENVIRONMENTAL CLEARANCE PRE-FEASIBILITY REPORT

For

“Proposed Manufacturing of Specialty Chemicals and Agro Chemical Products”

M/s. Crimsun Organics Private Limited (COPL)

SIPCOT Industrial Area

VILLAGE& PANCHAYAT: Kudikadu

TALUK: Cuddalore

DISTRICT: Cuddalore

STATE: Tami Nadu

Consultants:

M/s. Hubert Enviro Care Systems (P) Ltd M/s. Eco Chem Services Ltd

Chennai Surat

June-2018

Page 1 of 49 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

TABLE OF CONTENTS

1. EXECUTIVE SUMMARY...... 6 2. INTRODUCTION OF THE PROJECT...... 10 2.1 About the project proponent ...... 10 2.2 About the project...... 10 2.3 Need for the project...... 12 2.4 Demand and supply gap...... 12 2.5 Imports v/s. Indigenous production...... 12 2.6 Domestic / Export Markets ...... 13 2.7 Employment Generation (Direct and Indirect) ...... 13 3 PROJECT DESCRIPTION...... 14 3.1 Project type ...... 14 3.2 Project Location ...... 14 3.3 Major products of the company ...... 19 3.4 Details of alternate sites ...... 19 3.5 Size of Operation ...... 19 3.7 Raw Material Required ...... 20 3.8 Resource optimization/recycling and reuse ...... 25 3.9 Power and fuels...... 25 3.10 Manpower ...... 26 3.11 Water requirement...... 26 3.12 Utilities...... 28 3.13 Liquid waste management ...... 28 3.14 Air pollution control measures...... 29 3.15 Hazardous and solid waste management...... 29 4 SITE ANALYSIS ...... 32 4.1 Connectivity...... 32 4.2 Land form, Land use, Land Ownership ...... 32 4.3 Topography...... 32 4.4 Existing land use pattern...... 33 4.5 Existing Infrastructure: ...... 33 4.6 Soil Classification ...... 37 4.7 Climatic data from secondary sources: ...... 37 4.8 Social Infrastructure available ...... 37 5 PLANNING BRIEF...... 40

Page 2 of 49 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

5.1 Planning concept...... 40 5.2 Population Projection...... 40 5.3 Land use planning ...... 40 5.4 Assessment of Infrastructure Demand ...... 41 5.5 Amenities/Facilities ...... 41 6 PROPOSED INFRASTRUCTURE...... 42 6.1 Industrial Area...... 42 6.2 Residential Area...... 43 6.3 Greenbelt...... 43 6.4 Social Infrastructure...... 43 6.5 Connectivity...... 43 6.6 Drinking Water Management...... 44 6.7 Sewerage system...... 44 6.8 Industrial waste management...... 44 6.9 Solid waste management...... 45 6.10 Power Requirements and Supply/ Source...... 47 7 REHABILITATION AND RESETTLEMENT(R&R) PLAN ...... 48 7.1 Policy to be adopted (Central/ State) ...... 48 8 PROJECT SCHEDULE AND COST ESTIMATE ...... 48 8.1 Likely date of start of construction and likely date of completion...... 48 8.2 Estimated project cost ...... 48 9 ANALYSIS OF PROPOSAL ...... 48 9.1 Financial and social benefits...... 48 10 CONCLUSION...... 49

LIST OF TABLES

Table 2-1 Proposed Products with capacity...... 11 Table 2-2 Proposed Manpower Details...... 13 Table 3-1 Environmental setting of project site...... 19 Table 3-2 Raw Materials Requirement ...... 20 Table 3-3 Power and fuel requirement...... 26 Table 3-4 Proposed Manpower Details...... 26 Table 3-5 Water requirement ...... 27 Table 3-6 List of Utilities...... 28 Table 3-7Wastewater details...... 29 Table 3-8 Air pollution control measures ...... 29 Table 3-9 Hazardous Waste Management ...... 30 Table 3-10 Municipal Solid Waste (Construction Phase)...... 30 Table 3-11 Municipal Solid Waste (Operation Phase) ...... 30

Page 3 of 49 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

Table 3-12 Other Solid Wastes ...... 31 Table 4-1 Site Connectivity ...... 32 Table 4-2 Details of sensitive areas from the site boundary ...... 33 Table 4-3 List of Equipments...... 34 Table 4-4 Safety Equipments...... 36 Table 4-5 Existing infrastructure within 10 Km radius from the site ...... 36 Table 4-6 Meteorological Observations...... 37 Table 4-7 Project surrounding features...... 38 Table 5-1 Site Connectivity ...... 40 Table 5-2 Proposed Manpower Details...... 40 Table 5-3Land use Planning ...... 41 Table 6-1 Area break-up details- (C-10)...... 42 Table 6-2 Area break-up details-(C-11)...... 43 Table 6-3 Site Connectivity ...... 44 Table 6-4 Municipal Solid Waste (Construction Phase)...... 46 Table 6-5 Municipal Solid Waste (Operation Phase) ...... 46 Table 6-6 Other Solid Wastes ...... 46 Table 6-7 Power and fuel requirement...... 47

LIST OF FIGURES

Figure 3-1 Project Site Location Google Imagery ...... 15 Figure 3-2 15km radius satellite image around project site ...... 155 Figure 3-3 10km radius satellite image around project site ...... 166 Figure 3-4 5km radius satellite image around project site ...... 166 Figure 3-5 1km radius satellite image around project site ...... 177 Figure 3-6 Environment Sensitive places around the Project Site...... 177 Figure 3-7 Project site satellite image...... 18 Figure 3-8 Topo map of the Project Site……………………………………………………………...27 Figure 3-9 General Activity of the Project …………………………………………………………...20 Figure 3-10 Water Balance Chart…………………………………………………………………...... 29

LIST OF ABBREVIATIONS

AGL Above Ground Level ARL Above Roof Level ETP Effluent Treatment Plant KLD Kilo Liters per day KVA Kilo Volt Ampere MEE Multiple Effect Evaporator MTPA Metric TonsPer Annum TPH TonsPer Hour

Page 4 of 49 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

List of Annexure

1. Production and manufacturing processes, Annexure-1.

2. CUSECS membership for STP treated water disposal, Annexure- 2.

3. SIPCOT water supply agreement letter, Annexure-3.

4. STP & ETP Schemes, Annexure-4.

5. TSDF Agreement, Annexure-5.

6. Scrubber design, Annexure-6.

7. TN Govt. document for SIPCOT is declared industrial area,Annexure-7.

8. Land document, Annexure-8.

9. Water balance chart, Annexure-9.

10. Site layout plan, Annexure-10.

11. GSR products Limited CFE, Annexure-11.

12. GSR products Limited CFO, Annexure-12.

13. Crimsun CFO, Annexure-13.

Note: Provided in separate book

Page 5 of 49 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

1. EXECUTIVE SUMMARY S.No. Particulars Details 1. Name of Company M/s. Crimsun Organics Private Limited Plot No. C-9, C-10& C-11, SIPCOT Industrial Complex, KudikaduVillage andPanchayat, 2. Location CuddaloreTaluk Cuddalore District-607005. Tamil Nadu, India Project schedule 5(f)- Synthetic Organic Chemicals and 5(b)- Pesticides industry and pesticide specific intermediates (excluding Project Activity, Formulations). 3. Category as per Category A. The project site is located in CuddaloreSIPCOT Industrial amendments Area, which is designated as critically polluted area, as per the MoEF&CC EIA Notification 2006. CEPI of Cuddalore is 77.45 (Dec 2009) “Proposed Manufacturing of Specialty Chemicals and Agro 4. Name of the project Chemical Products”. C-9: 1.83Acres (7405.74 Sq.mt), C-10: 1.40Acres (5667.66Sq.mt), 5. Total Land area C-11: 1.23 Acres (4977.63Sq.mt) Total = 4.46 Acres (10643.23 Sq.mt) C-9 plot factory foot 6. 0.49Acres (1973.71 Sq.mt) print C-10 plot factory 7. 0.59 Acres (2401.33 Sq.mt). footprint C-11plot factory 8. 0.35Acres (1396.06 Sq.mt). footprint Total factory 9. 1.43Acres (5771.10 Sq.mt) footprint Proposed product 10. 1475 TPM (58 no’s) with capacity Details are given in Table 2-1. 11. Raw material Details are given in Chapter 3, section no. 3.7, Table no. 3-2.

Page 6 of 49 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

Construction Phase: Quantity: 50 KLD Source: SIPCOT Operation Phase: Quantity: 565 KLD (Fresh Water :277, Re-used/treated Water :288) Source: SIPCOT Break up for operation phase as follows:

Quantity Water Break-up Water requirement (KLD) Fresh Treated Domestic 20 20 0 Process 30 30 0 Lab (Including Water 10 10 0 12. R&D) requirement Floor Wash 5 5 0 Softener 45 45 0 Regeneration Green belt 43 25 18 Cooling water make 242 142 100 up Boiler make up 170 - 170 Total 565 277 288

Domestic treated sewage will be used for green belt development within the project site. During rainy period treated sewage will be discharged to Sea throughCUSECS (CSTP)-Annexure-2. The Water supply agreement for total water requirement will be obtained from SIPCOT at the earliest. The existing SIPCOT Water supply agreement letter is attached as Annexure-3.

Page 7 of 49 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

Proposed Sewage Qty: Sewage – 18 KLD Low TDS Effluent – 108 KLD High TDS Effluent – 41 KLD Treatment Systems STP- 1 no (20 KLD Capacity) ETP- 1 no (120 KLD Capacity) MEE- 1 no (48 KLD Capacity)

Effluent Treatment Procedure-ZLD The trade effluent generated in the process operation in the process plant will be sent to collection pit via grease and oil trap. From the collection pit it will be pumped to the neutralizer and flocculator. The flocculated aqueous will be filtered through sand filter& sparkler filter. The filtered wastewater will be pumped into the Multiple Effect Waste water and Evaporator. The distillate will be sent to Moving Bed Bio 13. mode of disposal Reactor (MBBR) to Aerator to Clarifier to Sand and Activated Carbon filter to RO. The RO permeate will be sent to Cooling tower. RO reject will go to MBBR. The MEE concentrate will be sent to forced evaporator, distillate will be sent to MBBR and the salts will be sent to TSDF. The sludge from flocculated sand and sparkler filter will be collected and sent to TSDF. STP Procedure The sewage will be collected in a tank and will be pumped to MBBR to settling tank to sand and activated carbon filter and will be used for Green belt development within the plant premises /During rainy period discharged to Sea through CUSECS (Cuddalore SIPCOT Industries Common Utilities Limited). There will be no discharge of effluent outside the factory premises; The unit shall adopt “Zero Liquid Discharge (ZLD) concept.

Page 8 of 49 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

Details Capacity Source

Power Requirement (kVA) 2000 TNEB

Back-up(kVA) 2x500 DG sets 14. Power& Fuel Diesel Requirements (Liters/month) 4000 Local vendor based 42 hr/month operation Proposed Fuel Type of Boiler Remarks/Source Capacity required Furnace oil fired 1 no X 3 TPH 5 KLD Local vendor Imported coal 32 Coal fired boiler 2 no X5 TPH through Chennai TPD/boiler Port Construction phase:75nos (Avg).

Manpower Operation phase:250

15. Description Nos. Permanent 175 Contractual 75 Total 250

Source PM SO2 NOx (g/s) (g/s) (g/s) Coal Fired boiler (5 TPH) 1.7 2.9 2.04 16. Air emissions Coal Fired boiler (5 TPH) 1.7 2.9 2.04 Furnace oil Fired (3 TPH) - 4.05 0.46 DG Set (500 kVA) - 0.25 0.12 DG Set (500 kVA) - 0.25 0.12 Solid and hazardous 17. Refer chapter 3, Section 3.15 waste Project cost 18. 30Crores (estimate)

Page 9 of 49 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

2. INTRODUCTION OF THE PROJECT

2.1 About the project proponent

M/s. Crimsun Organics Private Limited (COPL) is situated at Plot no. C-9, C-10 & C-11, SIPCOT Industrial Complex, Kudikadu Village&Panchayat, CuddaloreTaluk, CuddaloreDt, Tamilnadu.

The facility was under operation from 2005 in the name of M/s. GSR products Limited, a subsidiary of NagarjunaAgrichem Limited, Nagarjuna Hills, Hyderabad. The company had obtained CFE in 2005 and CFO in April, 2006 for 3 products (DAAM, 4HBAGE and CCDMPA) and 7 byproducts, the CFE and CFO copies are enclosed as Annexure-11&12 respectively. The management of the company changed the name and share holding pattern in 2012 as Indo International Fertilizer Limited (IIFL) and operated the plant with all the 3 products and 7 byproducts without any change in the product portfolio. In 2014, the company stopped operations and in 2016 the company closed all the activities.COPL is a new company established in 12-7-2016 by acquiringIIFLlocated at Plot No.C-10, SIPCOT Industrial Complex,Cuddalore-607005, Tamil Nadu.Crimsun has name changed IIFL CFO on Crimsun name, which is enclosed as Annexure-13. Crimsunhas not done any manufacturing since acquisition of the facility and will not continue with IIFL products. The existing formulation unit is in operation with consent order no. 1805212153222 dt.31/05/2018 valid till March 31, 2020 from TNPCB.

COPL proposes to manufactureSpecialty Chemicals and Agrochemical products at Plot no. C9, C-10 & C- 11, SIPCOT Industrial Complex, Kudikkadu Village&Panchayat, CuddaloreTaluk, CuddaloreDt, Tamilnadu.

The processes of products are new and best of the art technology. In order to achieve this, the company will be adopting modern machineries, equipments and process technologies, with emphasis on waste minimization techniques.

2.2 About the project

With this proposalCOPL proposes to manufacture Specialty Chemicals and Agrochemical products of 1475 TPM (58 nos). The list of products and their respective quantities are given in Table 2-1.

Page 10 of 49 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

Table 2-1Proposed Products with capacity

S. No. Products Name Quantity (MT/Month)

Speciality Chemical 1 Para chlorobenzyl cyanide 20.00 2 Pyrazole 20.00 3 Meta –phenoxybenzaldehyde (MPB) 30.00 Fungicides 4 Thiophanate Methyl 50.00 5 Hexaconazole 30.00 6 Propiconazole 30.00 7 Difenoconazole 15.00 8 Tricyclazole 50.00 9 Carbendazim 50.00 10 Cyproconazole 30.00 11 Trifloxystrobin 20.00 12 Cymoxanil 20.00 13 Pyroclostrobin 20.00 14 Metalaxil 20.00 15 Tebuconazole 20.00 16 Boscalid 20.00 17 Picoxystrobin 20.00 18 Thifluzamide 20.00 Herbicides 19 Pretilachlor 50.00 20 Glyphosate 50.00 21 Clodinafop-propargyl 20,00 22 Bis-pyribac Sodium 20.00 23 Quizalofop 20.00 24 Propaquizalofop 20.00 25 Mesotione 20.00 26 Fluroxypyr 20.00 27 Imazamox 30.00 28 Pinoxaden 30.00 29 Amytryn 30.00 30 Tembotrione 20.00 31 Topramezone 20.00 32 Halosulfuron 20.00 33 Penoxsulam 20.00 34 Flucetosulfuron 20.00 35 Pendimethalin 30.00 36 Clorimuron 20.00 37 Necosulfuron 20.00 38 Metsulfuron 20.00 Insecticides 39 Dichlorvos (DDVP) 50.00 40 Acephate 30.00 41 Diafenthiuron 30.00

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42 Imidachloprid 30.00 43 Buprofezin 30.00 44 Thiamethoxam 30.00 45 Cypermethrin 30.00 46 Alphacypermethrin 20.00 47 Fipronil 20.00 48 Acetamiprid 30.00 49 Propargite 30.00 50 Indazocarb 20.00 51 Dinotefuran 20.00 52 Flonicamid 20.00 53 Etoxazold 20.00 54 Metaflumizone 20.00 55 Spiromesifen 20.00 56 Spirotetramate 20.00 57 Chlorantraniliprole 20.00 58 Sulfoxaflor 20.00 Total 1475 2.3 Need for the project

India with its large talented manpower, cost effective chemical synthesis, legal & financial framework is sourcing destination of Specialty Chemicals and Agrochemical products to the global market.

The project is benefitted to fulfill domestic and exports requirements for the manufacturing of various Specialty Chemicals and Agrochemical productswithout affecting environmental conditions of the area.

There will be very good opportunity of employment generation for qualified staff & unqualified workers directly for 175 nos. and indirectly for 75 nos. due to the proposed project.

2.4 Demand and supply gap

Based on market survey the selected molecules for manufacture have potential for export as well as domestic market.

2.5 Imports v/s. Indigenous production

To ensure the quality of product and control of manufacturing under current good manufacturing conditions, it is preferred to have the manufacture done in- house by procuring basic raw materials.

M/s Crimsun Organics Private Limited has reasonably sound base to overcome the technological barrier to meet the challenges of the industry. The demand for Specialty Chemicals and Agrochemical productsis on increase, and the industry is poised for substantial growth in the coming years.

Page 12 of 49 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

2.6 Domestic / Export Markets

India being the second most populated country in the world and is poised to become No.1 within 10 years, needs solid supply of food grain. The biggest challenge is how to increase the food grains production with declining farmlands. The pressure is to decrease the crop losses due to pest attacks.

The Indian crop protection market was estimated at 4 billion $ in 2012 is to touch 6.8 billion $ in the coming years. A steady growth both in the export market and domestic market drives for more and more capacity addition.

As the overall annual growth rate of Agrochemical market is about 10%, there is going to be a gap between production and demand.

Crimsun Organics Private Limited (COPL) has strong backing of highly experienced technocrats and marketing groups, it expects to establish quickly the production facility with quality products with advanced environment friendly, safe and efficient technologies.

2.7 Employment Generation (Direct and Indirect)

There will be very good opportunity of employment generation for qualified staff & unqualified workers directly for 175 nos. and indirectly for 75 nos. due to proposed project. The proposed manpower details are provided in Table 2-2.

Table 2-2Proposed Manpower Details

Description Nos. Permanent 175 Contractual 75 Total 250

Page 13 of 49 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

3 PROJECT DESCRIPTION

3.1Project type

To cater the needs of the market, COPL proposes to manufacture Speciality Chemicals and Agrochemical products at Plot no. C-9, C-10 & C-11, SIPCOT Industrial Complex, Kudikadu Village&Panchayat, CuddaloreTaluk, CuddaloreDt, Tamilnadu.

The proposed project falls under Category ‘A’ and Schedule 5(f)& 5(b)CuddaloreSIPCOT Industrial Areawhich is a designated critically polluted areaas per the MOEF&CC Notification. There are no interlinked projects. The proposed project does not fall under CRZ.

3.2Project Location

The proposed project is located at Plot No. C-9, C-10 & C-11, SIPCOT Industrial Complex, Kudikadu Village&Panchayat, CuddaloreTaluk, CuddaloreDt, Tamilnadu. C-9 center coordinate is11°40'50.77"N; 79°45'22.61"E, C-10 center coordinate is 11°40'48.51"N; 79°45'20.38"E, C-11 center coordinate is 11°40'44.26"N, 79°45'19.13"E and topo sheet no. 58m/9, 58m/10 & 58m/13. The land document is enclosed as Annexure-8.The site is located at ≈ 6.94 Km, NNE away from CuddaloreTown and it is 480m, W from State Highway connecting Cuddalore andChennai(SH-49) and approximately ~1.77 km, W from National Highway (NH-532) connecting Mettupalayam and Cuddalore.

The project site location map is shown in Figure 3-1 and 15, 10, 5, 1 km radius google imageries of the project site are shown in Figure 3-2 to Figure 3-5 and Google imagery of the project site is shown in Figure 3-6.

Page 14 of 49 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

Figure 3-1Project Site Location Google Imagery

Figure 3-2 15km radius satellite image around project site

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Figure 3-310km radius satellite image around project site

Figure 3-4 5km radius satellite image around project site

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Figure 3-51km radius satellite image around project site

Figure 3-6Environment Sensitive places around the Project Site

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Figure 3-7Project site satellite image

Figure 3-8Topo map of the Project Site

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3.3Major products of the company

The details are Pyrazole, Carbendazim, Cyproconazole, Tebuconazole, Pretilachlor, Bis-pyribac Sodium, Propaquizalofop, Mesotione, Imazamox, Imidachloprid, Thiamethoxam, Fipronil and Acetamiprid.

3.4Details of alternate sites

Since the proposed project is coming up within the SIPCOT industrial area which has got well laid down infrastructure facilities the alternate site option was not explored. The environmental setting of the site is given in Table 3-1:

Table 3-1Environmental setting of project site

S. No. Particulars Details C-9: 11°40'50.77"N; 79°45'22.61"E& C-10: 1 Center coordinates of plots 11°40'48.51"N; 79°45'20.38"E & C-11: 11°40'44.26"N; 79°45'19.13"E Temperature Max. Temp: 37°C 2 Min. Temp: 20.3°C Elevation above Mean Sea 3 20 ft Level (MSL) 4 Present land use Industrial area Cuddalore to Chennai (SH-49), ≈ 480m, W & 5 Nearest Highway Mettupalayam and Cuddalore (NH- 532), ≈ 1.77 km, W. Cuddalore Port Jn. – ≈ 4.09 km, 6 Nearest railway Station NNE Pondicherry Airport - ≈ 32.12 km, 7 Nearest Airport NNE 8 Nearest village Kudikadu Village – ≈ 350 m, NNE Cuddalore old town - 4.56 Km, 9 Nearest town ≈ NNE 10 Nearest major city Chennai ≈ 164 Km, NE 11 Nearest river Uppanar River ≈ 0.45 km, E. Sandy Coastal 12 Type of soil Alluvium 3.5Size of Operation In the view of fulfilling market requirement, COPL proposes to manufacture Speciality Chemicals and Agrochemical products of 1475 TPM (58 nos). The list of products and their respective quantities are given in Table 2-1.

Page 19 of 49 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

3.6Project Description

The general activity of the project is shown in Figure 3-7.

Figure 3-9 General Activity of the Project

Process description of proposed products: Annexure-1.

3.7Raw Material Required Raw Materials required with approximate quantity for all the proposed products are given in Table 3-2.

Table 3-2Raw Materials Requirement

Quantity S. No. Raw Material (MT/Month) 1 Para chlorotoluene (PCT) 26.16 2 Chlorine 42.11 3 Benzyl triethylammonium chloride (PTC) 1.500 4 Sodium Cyanide 11.61 5 2,6-Dichloro-4-trifluoromethylaniline 15.08 6 Acetic Acid 40.00 7 Sulphuric acid 50.45

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8 Sodium Nitrite 12.50 9 Ethyl dicyanopropionate 10.00 10 Dichloroethane 30.20 11 Ammonia 25% 160.00 12 Benzaldehyde 21.45 Anhydrous Aluminium Chloride 13 35.04 AlCl3 14 Bromine 37.22 15 MEG 16.80 16 Paratoluenesulphonic Acid 20.62 17 Phenol 18.24 18 Cuprous Chloride 0.45 19 Toluene 73.80 20 Sodium Thiocyanate 28.25 21 Methyl chloroformate 71.87 22 Orthophenylenediamine (OPDA) 47.75 23 2,4-Dichlorovalerophenone 25.95 24 Dimethylsulphate 61.68 25 Potassium Hydroxide 43.43 26 Dimethylformamide 23.23 27 1,2,4-Triazole 29.20 28 Dimethylsulphide 15.80 29 Potassium Carbonate 130.61 30 Methanol 49.12 31 Cyclohexane 6.00 32 2,4-Dichloroacetophenone 22.05 33 Pentan-1,2-diol 12.60 34 Dimethylsulphoxide 12.88 35 4-Chlorophenoxy-2’-chloroacetophenone 15.10 36 IPA 4.00 37 Propan-1,2-diol 6.84 38 2-Hydrazino-4-methylbenzothiazole 48.90 39 Formic Acid (85%) 12.50 40 Sodium bicarbonate 11.47 41 Xylene 10.00 42 Calcium Cyanamide (50%) 51.10 43 Conc. HCl (30%) 60.08 44 4-Chloro-2’-cyclopropylpeopiophenone 15.86 45 3-Trifluoromethylacetophenone 10.48 46 Sodium methoxide 51.65 47 Methyl-3-[2-(chloromethyl) phenyl]-3-(methoxyimino)-2-oxopropanoate 12.46 48 1-Ethyl-3-cyanoacetylurea 17,20 49 4-Chlorophenylhyrazine 9.18

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50 Ethyl acrylate 6.44 51 2-Nitrobenzylchloride 9.82 52 Dioxane 15.00 53 Hydrogen Peroxide (50%) 13.46 54 Propanol 3.00 55 Methyl 2-(2,6-dimethylanilino)propanate 17.24 56 Methoxyacetylchloride 10.00 57 Sodium carbonate 2.80 58 1-(4-chlorophenyl)-4,4-dimethylpentan-3-one 18.24 59 2-Chloropyridine-3-carboxylic acid 9.94 60 Thionyl chloride 63,65 61 Triethylamine 27.71 62 4’-Chlorobiphenyl-2-amine 17.34 63 1,4-Dihydro-2-benzopyran-3-one 10.74 64 Trimethoxymethane 8.24 65 Tetrahydrofuran 25.00 66 2-Methyl-4-trifluoromethyl-1,3-thiazole-5-carboxylic acid 8.40 67 2,6-Dibromo-4-trifluoromethoxyaniline 13.08 68 Acetonitrile 31.77 69 2,6-Diethylaniline 27.95 70 1-Chloro-2-propoxyethane 22.95 71 Chloroacetylchloride 20.00 72 Sodium Hydroxide (98%) 66.63 73 2,2’-[(Phosphonomethyl)azanedyl]diacetic acid 80.00 74 Hydrogenperoxide (50%) 28.8 75 Vanadylsulphate 0.05 76 Tungstonsulphate 0.09 77 5-Chloro-2,3-difluoropyridine 15.18 78 2-(4-hydroxyphenoxy)-propanoic acid 16.32 79 Propargyl Chloride (50%) 16.50 80 Dichloromethane 38.25 81 2-Chloro-4,6-dimethoxypyrimidine 17.16 82 2,6-Dihydroxybenzoic acid 7.56 83 Chlorobenzene 8.00 84 Sodium Mercaptide 6.88 85 2,6-Dichloroquinoxaline 10.62 86 Ethyl 2-(4-hydroxyphenoxy)propionate 11.80 87 Methyl Isobutyl Ketone 2.00 88 Lactic Acid 4.50 89 Ethylene oxide 2.20 90 Acetone Oxime 3.66 91 Hydroquinone 5.50 92 4-(methanesulfonyl)-2-nitrobenzoic acid 17.00

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93 Cyclohexane-1,3-dione 7.34 94 Acetone cyanohydrin 0.60 95 3,5-Dichloro-2,6-difluoropyridine-4-amine 17.34 96 Tetrabutylammonium bromide 0.60 97 Monochloroacetic acid 8.42 98 Dimethyl(2-methoxymethyl)-2,6-difluoropyridine-4-amine 7.05 99 2-Amino-2,3-dimethylbutyramide 17.78 100 Dimethyl 5-(methoxymethyl)-2,3-pyridine dicarboxylate 7.05 101 2-amino-2,3-dimethylbutyramide 17.78 8-(2,6-Diethylphenyl)tetrahydro-7H-pyrazolo[1,2-d][1,4,5]oxadiazepine- 102 28.03 7,9-(8H)-dione 103 Pivaloyl Chloride 13.74 104 4-Dimethylaminopyridine 0.56 105 t-Butyl methyl ether 9.00 106 Atrazine 45.33 107 Sodium Methylmercaptan 51.45 2-Methyl-3-(4,5-dihydroisoxazol-3-yl)-4-methanesulfonyl-benzoic acid 108 19.15 (Benzoic acid) 109 1-Methyl-5-hydroxy pyrazole 7.44 3-Chloro-1-methyl-5-sulfamoyl-1H-pyrazole-4-carboxylic acid methyl 110 ester 14.53 (Ester compound) 111 4,6-dimethoxy-2-pyrimidinamine 8.67 112 n-Butyl isocyanate 5,52 113 trichloromethylchloroformate 16.66 114 Triethylenediamine 0.32 115 5,8-Dimethoxy[1,2,4]triazolo[1,5-c]pyrimidine-2-amine 8.08 116 2-(Difluoromethoxy)-6-(trifluoromethyl) benzene-1-sulfonyl chloride 13.44 2-methoxy-1-[3-(amino sulfonyl) -2-pyridinyl] -2-fluoropropyl acetic 117 acid ester 15.30 (Ester compound) 118 Phenyl(4,6-dimethoxypyrimidin-2-yl)carbamate 14.50 1,8- 119 0.12 Diazabicyclo[5.4.0] undec-7-ene (DBU) 120 4-Nitroorthoxyene 18.00 121 Diethyl ketone 2.40 122 Patinum/c 0.54 123 Hydrogen 1.50 124 Nitric acid 23.25 Ethyl-2- (Isocyanatosulfonyl) benzoate 125 12.30 (Ester compound) 126 2-amino-4-chloro-6-methoxypyrimidine 8.46 127 Triethanolamine 0.30

Page 23 of 49 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

128 N,N-dimethyl-2-sulfamoylpyridine-3-carboxamide 11.74 129 Ethyl chloroformate 13.20 130 4,6-dimethoxy pyrimidin-2-amine 7.8 131 O-Sulfoisocyante Methyl Benzoate 12.8 132 2-Amino 4-Methoxy 6-Methyl-1, 3, 5-Triazine 7.40 133 Chloral 34.05 134 Trimethylphosphite 28.6 135 Dimethylphosphoroamidothioate 32.1 136 Aceticanhydride 22.98 137 4-Phenoxy-2,6-di-isopropylaniline 26.22 138 Sodium thiocyanate 9.00 139 t-Butylamine 5.59 2-Chloro-5-chloromethylpyridine 140 19.02 (CCMP) 141 2-Nitroiminoimidazolidine(NIIA) 18.90 142 N-Methylaniline 13.14 143 Azobisisobutyronitrile 1.05 144 Carbontetrachloride 5.25 145 t-Butylisopropylthiourea 18.99 146 2-Chloro-5-chloromethylthiazole 19.20 147 N-(3-Methyl-1,3,5-oxadiazinan-4-ylidene)nitramide 16.95 148 Cypermethric Acid Chloride (CMAC) 16.89 149 Metaphenoxybenzaldehyde (MPB) 14.55 150 Sodium Cyanide 4.20 151 Benzyltriethylammoniumchloride 0.600 152 Cypermethrin 35.28 5-Amino-1-[2,6-dichloro-4-(trifluoromethyl)phenyl]-1H-pyrazole-3- 153 20.98 carbonitrile (Pyrazole) 154 Trifluoromethanesulfinylchloride 11.62 155 Tosylate ( Paratoluenesulphonic acid-Dimethylamine) 14.88 156 2-Chloro-5-N-methylaminomethylpyridine 23.43 157 Methyl – N-methylethanimidate 13.23 158 2-(4-t-Butylphenoxycyclohexan-1-ol 23.58 159 Propargyl Alcohol 6.00 Methyl 7-chloro-2,5-dihydroindeno[1,2-e] [1,3,4] oxadiazine-4a(3H)- 160 7.62 carboxylate 161 1-t-Butoxy-4-isocyanatobenzene 11.22 162 2-[(1-Chloropropan-2-yl)oxy]pyridine 11.28 163 4-Phenoxyphenol 12.84 164 1,3-Dimethyl-2-nitrosourea 13.89 165 Tetrahydrofurylmethylamine 12.64 166 4-(Trifluoromethyl)nicotinamide 17.28 167 2-Chloroacetonitrile 6.86

Page 24 of 49 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

2-[2-(4-Cyanophenyl)-1-[3- 168 18.61 (trifluoromethyl)phenyl]ethylidene]hydrazinecarboxylic acid phenyl ester 169 4-Trifluoromethoxyaniline 9.12 170 Para Xylene 0.332 171 4-Hydroxy-3-(2,4,6-trimethylphenyl)-1-oxaspiro[4,4]non-3-3n-2-one 21.00 172 Methyl cyclohexane 3.00 173  2-(2,5-dimethylphenyl) acetic acid 11.44 174 cis-Cyclohexanecarboxylic acid, 1-amino-4-methoxy-methyl ester 12.90 175 2-Amino-5-chloro-N,3-dimethyl benzamide 9.13 176 3-Bromo- 1-(3-chloro-2-pyridinyl)- 1H-pyrazole-5-carbonyl chloride 14,15 177 Sulfilimine 19.36 178 Sodium Permanganate 10.49 179 Sodium Metabisulphite 56,56 180 Ammonia (25%) 18.00 181 Ethyl Alcohol 2.40 182 Pyridine 4.56 183 Ethyl acetate 0.50 184 N-Hexane 14.45 185 Potassium Hydroxide 19.40 186 Acetone 1.50 187 Formic Acid 8.31 188 Sodium Chloride 1.50

3.8Resource optimization/recycling and reuse

1. All the solvents used in the process will be distilled and reused. 2. Have primary and secondary condensers in all distillation setup to maximize recovery. 3. Wastewater treatment will be based on ZLD and will re-use the treated water for Cooling Towers.

3.9Power and fuels The power requirement will be2000kVA.The power required will be sourced from TNEB. 1000kVA (2 nos of 500kVA) DG sets are required for the proposed project and will be used only in case of power failure. 3 boilers are proposed for the project. Details are given below.

Page 25 of 49 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

Table 3-3Power and fuel requirement

Details Capacity Source

Power Requirement (kVA) 2000 TNEB

Back-up(kVA) 2x500 DG sets 4000 Diesel Requirements (Liters/month) based 42 hr/month operation Local vendor Type of Boiler Proposed Capacity Fuel required Remarks/Source Furnace oil fired 1 no X 3 TPH 5 KLD Local vendor Imported coal through Chennai Coal fired boiler 2 no X5 TPH 32 TPD/boiler Port

3.10 Manpower

Table 3-4Proposed Manpower Details

Description Nos. Permanent 175 Contractual 75 Total 250 3.11 Water requirement

The water requirement for construction phase will be 50 KLD.

The proposedtotal water requirement for operation phase will be 565 KLD, of which277 KLDwill be fresh water and 288 KLD will be Reused/treated water. The water requirement will be met fromSIPCOT. There is no bore well source inside the plant premises. Thewater requirement and the break-up details are provided in Table 3-5.

Page 26 of 49 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

Table 3-5Water requirement Quantity Water Break-up Water requirement (KLD) Fresh Treated Domestic 20 20 0 Process 30 30 0 Lab (Including R&D) 10 10 0 Floor Wash 5 5 0 Softener Regeneration 45 45 0 Green belt 43 25 18 Cooling water make up 242 142 100 Boiler make up 170 - 170 Total 565 277 288

Water balance chart is appended in Figure 3-8 and also enclosed as Annexure-9.

Figure 3-10 Water Balance Chart

Page 27 of 49 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

3.12 Utilities

The utilities requirement of the project is provided in Table 3-6.

Table 3-6List of Other Utilities

S. No. Utility Capacity

1. Steam 1 x 3 TPH 2 x 5 TPH 400 TR x 3 (CR:242 m3/hr/unit) 2. Cooling Water 800 TR x2 (CR: 484 m3/hr/unit)

200 TRx1 3. Chill water 200 TRx1 50 TRx1 4. Chill brine 50 TRx1 5. Oil heater 1x5 lakh kcal/h Vacuum pump 6. 4 3000 m3/h

3.13 Liquid waste management

Effluent Treatment Procedure-ZLD

The trade effluent generated in the process operation in the process plant will be sent to collection pit via grease and oil trap. From the collection pit it will be pumped to the neutralizer and flocculator. The flocculated aqueous will be filtered through sand and sparkler filter. The filtered wastewater will be pumped into the multiple effect evaporators. The distillate will be sent to Moving Bed Bio Reactor to Aerator to Clarifier to Sand and carbon filter to RO. The RO permeate will be sent to Utilities and the reject will be sent to ETP. The MEE concentrate will be sent to forced evaporator, distillate will be sent to MBBR and the salt will be sent to TSDF. The sludge from flocculated sand and sparkler filter will be collected and sent to TSDF. STP Procedure The sewage will be collected in the tank and the flow will be sent to MBBR to aerator to clarifier to sand and carbon filter and will be used for green belt development within the project site/during rainy period the treated sewage will be discharged to Sea through CUSECS (CSTP).

There will be no discharge of effluent outside the factory premises. The unit will be zero liquid discharge. Proposed ZLD: STP- 20 KLDCapacity.

Page 28 of 49 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

ETP-120 KLD Capacity. MEE- 48 KLDCapacity. Detailed scheme of STP & ETP are enclosed as per Annexure-4.The wastewater details are provided in Table 3-7. Table 3-7Wastewaterdetails

Liquid waste Unit Disposal Method (KLD) STP Sewage 18 Treated water to sea through CUSECS Low TDS 108 ETP Sludgeto TNPCB authorised TSDF Effluent High TDS 41 MEE saltto TNPCB authorised TSDF Effluent

3.14 Air pollution control measures 1. The discharge of emissions from the premises of the Crimsun Organics Private Limitedwill be passed through stack/chimney of adequate height. 2. Emissions will be analyzed regular basis

Below are the details of control of air pollution at the sites,Table 3-8.

Table 3-8 Air pollution control measures

Qty of gas Control & S. No Source Emission Nm3/hr Disposal Mode 1. Boiler, 3 TPH Stack-1, Flue gases 4000 (Furnace oil fired) 25m AGL 2. Boiler, 2 X 5TPH Cyclone (Coal fired boiler) 10092.9338(5046.46 separator Flue gases per unit) 32m AGL (per unit) 3. D.G. Set, 35096.9 Stck-1&2, Flue gases 2x500 kVA (17548.45per unit) 9m AGL 4. Process emission Fugitive 14 Reactors emission (SO , Scrubber/ 2 700.00 HCl fumes & Chimney VOC)

3.15 Hazardous and solid waste management The hazardous wastes generated from Plant will be collected, stored and disposed through authorized disposal cum recycle facilities as per the authorization from SPCB and the unit has agreements with TSDF

Page 29 of 49 Pre-Feasibility Report M/s. Crimsun Organics Private Limited which is enclosed as Annexure-5. There is no internal disposal facility available within the site. Hazardous waste will be properly disposed as per the Hazardous waste Management rule 2008 and amendment in 2016.The HWM detail is provided inTable 3-9. Table 3-9Hazardous Waste Management

Waste Hazardous Category waste Quantity Method of handling Generated Used Oil Will be mixed with furnace oil and burnt in 5.1 0.5 (KLA) Furnace oil boiler. Organic Residue Will be stored in a secure manner and 28.1 40 (TPA) handed over to TNPCB authorized agent. MS Drums 33.1 30000 (Nos) Will be stored in secure manner and handed HDPE Used Liners 1 over to TNPCB authorized recycler 33.1 (TPA)

Will be stored in secure manner and handed 35.3 ETP Sludge (TPA) 37 over to TNPCB authorized TSDF 35.3 MEE Salt (TPA) 1215 Will be given to TSDF (TNWML)

The Municipal Solid Waste generated from the site will be collected and transported to recyclers, municipal yards and landfills depending on the type of waste.The details are given below inThe SWM detailsare provided inTable 3-10&Table 3-11. Table 3-10Municipal Solid Waste (Construction Phase)

Quantity Collection Waste Disposal method (kg/day) Method Organic 30 Drums Municipal bin Inorganic 7.5 Bags Authorised dealer. Total 37.5 Manpower:75 nos. Table 3-11Municipal Solid Waste (Operation Phase)

Quantity Collection Waste Disposal method (kg/day) Method Organic waste Organic 100 Drums converter TNPCB authorised Inorganic 25 Bags dealer. Total 125

Page 30 of 49 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

Manpower:250 nos. CPCB guidelines: MSW per capita/day =0.5 kg

Other solid wastes which will be generated from the site are provided in Table 3-12. Table 3-12 Other Solid Wastes

Method of Handling Nature of Quantity Collection Solid Waste (TPA) Treatment Disposals & Storage Paper / Card Separate Will be Burnt in Coal 4 Nil Board storage area fired boiler Dry leaves/ Separate Will be burnt in coal 1 Nil Grass storage area fired boiler Separate Will be sold as scrap to Metal scrap 10 Nil vendors under storage area agreement Wooden Separate Will be burnt in coal 5 Nil scrap storage area fired boiler Fly Ash to Cement Industries. Bottom Ash 4.48(Per Separate Ash (TPD) Nil will be mixed with boiler) storage area residues and dispose to TSDF.

Page 31 of 49 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

4 SITE ANALYSIS

4.1 Connectivity The site connectivity is provided in Table 4-1.

Table 4-1Site Connectivity

Cuddalore to Chennai (SH-49), ≈ 480m, W & 1 Nearest Highway Mettupalayam and Cuddalore (NH- 532), ≈ 1.77 km, W. Cuddalore Port Jn. – ≈ 4.09 km, 2 Nearest railway Station NNE Pondicherry Airport - ≈ 32.12 km, 3 Nearest Airport NNE 4 Nearest port Chennai ≈ 164 Km, NE

4.2 Landform, Land use, LandOwnership The Plant is located at Plot no. C-9, C-10 & C-11, SIPCOT Industrial Complex, Kudikkadu Village&Panchayat, CuddaloreTaluk, CuddaloreDt, Tamilnadu. The site layout plan is enclosed asAnnexure-10.

4.3 Topography The district is locatedalong the eastern coastal region of the State. It lies in the Agro Climatic Zone II (East Coastplains and hills) and the geographiccoordinates of the district are: latitude is 1511‘to 12 35‘, longitude is 78 38‘to 80 0‘andaltitude is 4.6m MSL.

The total geographical area of the district is3,678 square kilometers with the coastal lineof 68 kilometers stretching from PuducherryUnion Territory in the North to the mouth ofthe river Coleroon in the South.

The geomorphology of the Cuddalore coastalstretch includes the coastal plain with anaverage width of 6 kms.Its coastal landforms include strandlines,raised beaches, sand dunes, mangroveswamps and tidal flats with predominantlysandy beaches on the northern side andmangrove swamps on the South.The coastal towns of Cuddalore in the Northand Porto Novo (Parangipettai) in the Southare the most densely populated along thisregion.

The entire district can be broadly divided into3 zones. This area is occupied by denudation

Page 32 of 49 Pre-Feasibility Report M/s. Crimsun Organics Private Limited landforms like shallow buried pediment, deepburied pediment, and pediments.The central part of the district is characterizedby sedimentary high grounds, elevation >80mof Cuddalore sandstone of Tertiary Age. Thiszone occupies part of Virudhachalam,Kammapuram, Kurinjipadi, Cuddalore, andKattumannarkoiltaluks.The rest of the area in the district is coveredby the eastern coastal plain, which ispredominantly occupied by the flood plain of fluvial origin formed under the influence ofPenniyar, Vellar, and Coleroon river systems.Marine sedimentary plain is noted all alongthe eastern coastal. Main Rivers of Cuddalore District areKollidam (Coleroon), Pennar and Vellar. The Lakes of Cuddalore District are: PerumalEri, Veeranam Lake and Wellington Lake.

The soils of the district are classified as theblack, red, ferruginous, they are againsubdivided into clays, loam, and sands. Blacksoils are observed in the Chidambaram and Virudhachalamtaluks.Sandy soils are seen along the coast inCuddalore and Chidambaram taluks.The alluvial soils are found as small patchesalong the stream and river courses in thedistrict.Red sandy soil is seen covering theCuddalore sandstone, laterite, and lateriticgravels occur in parts of Virudhachalam,Panruti and Cuddaloretaluks.

The Cuddalore district has a hot tropicalclimate. The summer season, which is veryoppressive, is from March to May.The average maximum and the averageminimum temperatures have been 36.8°C inMay and 19.9°C in January, respectively.

4.4 Existing land use pattern

The present land use is in industrial zone. The details of sensitive areas from the site boundary are given in Table 4-2. The site does not fall within the CRZ area.Existing land and buildings such as production block, boiler house, administrative office, some of ETP structures etc., will be revamped and utilized.

Table 4-2Details of sensitive areas from the site boundary

S.No Name Distance & Direction (km) 1 Uppanar River ≈ 0.45 km, E. 2 Gadilam River ≈ 6.23 km, NNE. 3 Bay of Bengal ≈ 1.8 km, E 4 PerumalEri ≈ 9.02 km, SSW 5 Ponniyar River ≈ 9.1 km, NNE

4.5 Existing Infrastructure: a. Land

The C-10 plant facilities are spread over5665.6sq.m (1.4 Acres) which is completely fortified and protected

Page 33 of 49 Pre-Feasibility Report M/s. Crimsun Organics Private Limited on all four sides by boundary walls. b. Buildings

Total built up area is divided into various sections like Production Blocks, Lab & Office, Boiler House, STP, MEE, ETP Engineering Stores, Administration, Canteen, Toilets etc. There is adequate space & provision for operations. c. Plant Machinery & Utilities

The Plant Facilities have been designed and set up with the objective to carry out almost all chemical reactions and processes. Details of plant and machinery and utility equipments used for the production are provided in Table 4-3.

Table 4-3 List of Equipment’s in existing sick unit C-10. S. Tag No. Equipment MOC Capacity No Reactor attached with reflux 1 R-101 column, condenser and steam jet SS316 3 KL vacuum ejector Reactor with Graphite condenser 2 R-102 MSGL 4 KL and receivers Reactor with Graphite condenser 3 R-103 MSGL 6.3 KL with receivers 4 R-104 Reactor with all glass reflux system MSGL 2 KL Reactor with all glass reflux system 5 R-105 MSGL 8 KL with receivers Reactor with SS condenser and 6 R-106 SS316 5 KL receivers 7 R-107 Autoclave with condenser SS316 3 KL Reactor with SS condenser and 8 R-108 SS316 14 KL ejector and receivers Reactor with reflux column, 9 R-109 condenser, receivers and steam jet SS316 10 KL ejectors Reactor with graphite condenser, 10 R-110 MSGL 6.3 KL receivers and vacuum jet ejectors 11 R-111 Reactor with SS condenser SS316 7 KL 12 R-112 Reactor with glass condenser MSGL 8 KL 13 R-113 Reactor with SS condenser SS316 4 KL 14 R-114 Reactor SS316 2 KL 15 ST-1001 Storage Tank MS 20 KL

Page 34 of 49 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

16 ST-1002 Storage Tank MS 20 KL 17 ST-1003 Storage Tank MS 20 KL 18 ST-1004 Storage Tank MSGL 15 KL 19 ST-1005 Storage Tank FRP 20 KL 20 ST-1006 Storage Tank SS304 20 KL 21 ST-1008 Storage Tank SS304 15 KL 22 ST-1009 Storage Tank MS 30 KL 23 ST-1010 Storage Tank MS 20 KL 24 CP-101 Chilled water plant MS 120 TR 25 CB-101 Chilled brine plant MS 30 TR 26 AC-101 Air compressor MS 60CFM 27 B-101 Steam Boiler MS 3 ton /Hour 28 MEE-101 Multi effect evaporator SS 316 2MT /Hour 29 I-101 Ion Exchanger MS 5 Kl /Hour 5 Kl /Hour at 30 MBBR-101 Moving bed bioreactor RCC 21000 COD 31 Aerator -101 Aerator RCC 5 KL /hour 32 RO-101 RO Plant 5.5 Kl/Hour GLC 2 + 33 Lab instruments HPLC 3 34 Fire Hydrant Fire water circulation 600 Kgs Gas/ 35 S-101 3 stage Scrubber PPFRP + SS hour 36 S-102 Wet Scrubber PPFRP + SS 10 Kgs /Hour 37 CT-101 Cooling tower PP-FRP 400 TR ii. Machinery / Utility Equipments S.No Machinery/Utility Existing Proposed Total 1 Centrifuge 4 2 6 2 Reactor 14 20 34 3 Filter 5 2 7 4 Boiler 1 2 3 5 Cooling tower 1 3 4 6 DG Sets 1 1 2 7 Water Chilling Plant 2 2 4 8 Air Compressors 1 1 2 9 Vacuum pumps 2 4 6 10 Scrubbers 2 2 4

Page 35 of 49 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

iii. Safety Equipments: Table 4-4Safety Equipments

S. No Item Quantity (Nos)

1 Fire Hydrant System 1 2 Fire Extinguishers 40 3 Fire Alarm System 1 (additional 1 no) Eye wash fountain / Safety 4 5(additional 5 no) Showers 5 Emergency PPE cupboards 1(additional 1 no) 6 Wind Sack 2(additional 2 no) 7 Compressed Air Foam System 2

The site is well connected to State Highway connecting Cuddalore and Chennai 480m in W (SH -49) and National highway (NH-532) connecting Mettupalayam and Cuddalore approximately 1.77 km in W. The list of the few existing industries within 10 km from the site is given inTable 4-5.

Table 4-5Existing infrastructure within 10 Km radius from the site

S. No. Name Distance (km) Direction 1 ShasunPharma Ltd 0.207 NW 2 Loyal Super Fabrics 0.103 N 3 Morgan Industries 0.345 NNE 4 Asian Paints 0.151 W 5 DFE Pharma India LLP 0.03 W 6 KawmanPharma 0.307 WNW 7 Tanfac Industries Ltd 1.07 N 8 Clariant Chemicals Ltd 0.96 NNW 9 RK Exports Processing 1.26 NNW 10 Vivin Tex 1.331 NNE 11 Panda Bio Protiens 1.45 NNE 12 REO Engineering Enterprises 1.09 NNW 13 HemalathaHitech Industries 2.06 N 14 JK Steel Industries 3.74 NNE 15 SunpackMachinaries 8.02 N 16 Awards Fibreglass Industries 9.6 NNE 17 Spic 0.76 SSW 18 Pioneer Jellica India (P) Ltd 2.91 SSW

Page 36 of 49 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

19 Golden Fish Oil Company 3.14 SSW 20 Sanmar Ltd 3.87 SSW 21 Covestro India (P) 4.27 SSW 22 Allied Silica Ltd 4.77 SW 23 Jain Mineral Water Unit 6.05 NW 24 Aria Chemicals Pvt 5.02 SW 25 Nagarjuna Oil Refinery 8.34 S 26 NOCl 9.6 S

4.6 Soil Classification

The soil classification is Sandy Coastal Alluviam.

4.7 Climatic data from secondary sources:

The study region receives rainfall predominantly during monsoon season with an average annual rainfall of about 1281.2 mm per year. The South west monsoon season is from June to September and North East monsoon during the months of October–December. The relative humidity recorded in the district is about 70.8-77.8%., the ambient temperature at project site ranged between 20-34°C. The Cuddalore district has a hot tropicalclimate with the highest and lowest temperatures recorded is maximum of 37°C and minimum of 20.3°C respectively. The meteorological observation is shown in Table 4-6.

Table 4-6Meteorological Observations

S.No Parameter Observation 1 Wind Direction SW and SE 2 Mean wind Speed 2.2 m/sec 3 Annual Average Rainfall 1281.2 mm 5 Temperature Range Max. Temp: 37°C Min. Temp: 20.3°C 6 Average Temperature 28.65°C 7 Humidity Range (24hr) 70.8-77.8% 8 Cloud cover Partly cloudy

4.8Social Infrastructure available

The social infrastructure facilities available near the site are given in Table 4-7.

Page 37 of 49 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

Table 4-7Project surrounding features

Sl no Name Dist (Km) Dir SCHOOLS & COLLEGES 1 AnnaiVelankanni High School 6.97 WNW 2 Aristo Primary School 8.3 N 3 ARK Nursery & Primary School 3.57 NNE 4 Aseefa Tsunami School 1.62 NW 5 ASR Nursery & Primary School 9.3 NNE 6 Bhavani College of Education 9.27 N 7 CK College of Engg& Tech 6.05 NNE 8 College of Acupunture& Therapies 7.93 NNE 9 Govt ITI 9.3 NNW 10 Govt. Girls Hr. Se, School 4.84 NNE 11 Govt. Girls Hr. Se. School 7.28 NNW 12 Govt. Hr. Se. School 1.38 WSW 13 Govt. primary School 9.6 NW 14 Govt. School 3.5 NNE 15 Govt. School 0.38 N 16 Kandasamy Naidu College for Women 8.87 NNW 17 Kattupalayam School 8.18 WNW 18 Kudikadupanchayat School 0.285 E 19 Lakshmi Chodira Metric Hr. Se. School 7.01 NNW 20 Lakshmi Metric School 4.2 NNE 21 Modern Middle School 6.9 WNW 22 Municipal School 4.55 NNE 23 National College of Education 7.67 NNW 24 Periyar Govt. Arts College 7.45 NNE 25 Primary School, Sonaganchavadi 4.94 S 26 Roots International School 7.24 NNE 27 Sri Saraswathi Metric Hr. Se. School 3.25 NNE 28 St. Davids Hr. Se. School 4.51 NNE 29 St. Joseph Hr. Se. School 8.89 N 30 St. Joseph Metric Hr. Se. School 7.6 NNW 31 St. Joseph ITI 7.87 NNE 32 St. Marys Metric Hr. Se. School 8.06 N 33 St. Philomena Girls High School 4.76 NNE 34 TNOU 7.69 NW 35 Vigneswara Polytechnic College 9.7 S HOSPITALS 36 Alagananda Hospital 4.59 NNE 37 Cuddalore Medical Centre 8.15 NNE 38 Deepam Hospital 8.75 N 39 Dhanalakshmi Health Centre 8.48 N 40 Govt. GH 8.38 NNE 41 Govt. Urban Primary Health care Centre 7.21 N

Page 38 of 49 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

42 Homeo Clinic 8.3 NNE 43 Kannan Hospital 8.99 N 44 Krishna Hospital 8.5 N 45 Municipality Hospital 4.6 NNE 46 Surya Hospital 8.98 N 47 Veenus Homeopathy & Yoga Centre 8.43 NNE TEMPLES, CHURCH & MOSQUE 48 Bazatr Masjid 7.39 N 49 EzhaiMariyamman Temple 4.72 NNE 50 Mosque 7.4 N 51 Mosque 8.4 NNE 52 PeriyaPalli Mosque 3.97 NNE 53 Perumal Temple 7.8 NNE 54 Rajagopalaswamy Temple 7.52 NNE 55 St. Carmel Church 7.99 NNE 56 Vilvanatheswarar Temple 9.22 N COMMON PLACES 57 Central Jail 5.5 NW 58 Collector Office 8.4 N 59 Cuddalore Port 3.56 NNE 60 District Court 7.27 NNE 61 District Police Office 8.38 NNE 62 Income Tax Office 7.81 N 63 RTO office 7.3 NNE

Page 39 of 49 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

5 PLANNING BRIEF 5.1Planning concept

The site connectivity and infra structure facilities available in SIPCOT are the reason for project site selection. The site connectivity is provided in Table 5-1.

Table 5-1Site Connectivity

5.2Population Projection

Table 5-2Proposed Manpower Details

Description Nos. Permanent 175 Contractual 75 Total 250

5.3Land use planning

The total site area is 4.46 Acres (18051.03 Sq.mt). The area details are given below in Table 5-3.

Page 40 of 49 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

Table 5-3Land use Planning (C9, C10 & C11)

S. Particulars Sq. m Acres Percentage (%) No 1. Built up Area 5950 1.470 32.96

2. Parking Area 160 0.0395 0.886

3. Roads Area 3038 0.750 16.83

4. Vacant Area 2945 0.7277 16.32

5. Greenbelt Area 5956 1.472 33.00

Total 18049 4.459 100.00

Note: C-10 site is having building with plot coverage area of 2401.33 sq. mt.

5.4Assessment of Infrastructure Demand

The facility is within the SIPCOT industrial area which has got all the infrastructures readily available.

5.5Amenities/Facilities

Canteen facility and Occupational Health Center (OHC) will be established for employees, and assembly points etc.

Page 41 of 49 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

6 PROPOSED INFRASTRUCTURE 6.1Industrial Area

The proposed facilities are provided in Table 6-1&Table 6-2.

Table 6-1Area break-up details- (C-9)

Area S. No Description (Sq. mt) 1 Production Bock 450.00 2 Solvent Tank Farm 143.71 3 Finished Goods (WH) 297.50 4 Raw Materials (WH) 427.50 5 Boiler room 224.00 6 Coal Yard 45.00 7 Organic Waste Converter 60.00 8 Hazardous Waste Storage area 150.00 9 Electrical Room 80.00 10 Transformer Yard 96.00 Total 1973.71

Table 6-2Area break-up details- (C-10)

Area S. No Description (Sq. mt) Main Plant (Existing) 1 Ground Floor Area-Production Block-1, Utility 458.73 House – Chilling Plant. Main Plant (Proposed) 2 425.43 Ground Floor Area – Production Block-II Lab and office building (Proposed) 3 17.07 (Toilet) Ground Floor Area 4 Pump Room & Sump 77.00 Lab &Office Building (Existing) 5 126.03 Ground Floor Area Maintenance, L.T.Panel Room & R&D Block 6 238.54 (Existing) 7 Boiler Room (Existing) 190.96 8 Security Room (Existing) 15.83 9 Diesel Generator 24.00 10 MEE (Proposed for ETP) 103.98 11 MBBR (Proposed for ETP) 85.25 12 Pantry 23.74 13 STP 21.00

Page 42 of 49 Pre-Feasibility Report M/s. Crimsun Organics Private Limited

14 Workers Toilet 20.76 15 Scrubber 14.00 16 Intermediate Tank 8.00 17 Acid Tank 62.00 18 Caustic Tank 42.56 19 Fire Water Sump 110.00 20 Other allied ETP Works 336.45 Total 2401.33

Table 6-3Area break-up details-(C-11)

Area S. No. Description (Sq. Mt)

Proposed 1 986.68 Main Block – For Packing 2 HT Yard 96.00 3 Diesel Generator 48.00 4 Sump and Pump 68.08 5 STP 28.00 6 Security room 09.30 7 Car Parking 160.00 Total 1396.06

6.2Residential Area

Not Applicable.

6.3Greenbelt

The total land area is 4.46Acres (18051.03 Sq. m). Proposed greenbelt is 1.48Acres (6007. 91Sq.m, 33.18%).

6.4Social Infrastructure

Industrial Area.

6.5Connectivity

The site connectivity is provided in Table 6-3.

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Table 6-4Site Connectivity

6.6Drinking Water Management

Drinking water facility is available and it will be purchased from local suppliers.

6.7Sewerage system

The quantity and quality of wastewater in the plant will be controlled by following measures:  Sewage water will be collected from the plant and will be treated using STP and will be used for green belt development/ During rainy period treated sewage will be disposed to sea through CUSECS (CSTP).

6.8Industrial waste management a. Wastewater: i. Sources:  Process water  Cooling tower blow down  Washing  Softener Regeneration  Domestic waste water ii. Mitigative measures: 1. Effluents from the plant will be stored and neutralized in a collection tank and then sent to Effluent Treatment Plant. 2. Domestic Sewage will be treated in STP. 3.Recycle of process water including steam condensate and reuse of treated wastewater in the plant 4.Control of water taps, washings, leakages from pump glands and flanged joints. 5.Overflow of vessels is strictly avoided

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6.Floor cleaning with water will be replaced with dry cleaning. b. Solid & Hazardous waste: i. Sources:  Used oil  Spent solvents  Distillation residue  Process residue  Off specification products  Discarded containers (Ex. Barrels, Carboys & liners)

ii. Mitigative measures:

1. Used oil shall be collected in leak proof containers & disposed to Central Pollution Control Board / Tamil Nadu State Pollution Control Board registered authorized recyclers. 2. Spent solvents will be stored in a secured manner and handed over to Tamil Nadu State Pollution Control Board authorized recyclers. 3. Distillation residue will be stored in a secured manner and handed over to Tamil Nadu State Pollution Control Board authorized incinerators/Cement Factories nearby. 4. Process residues will be stored in a secured manner and handed over to Tamil Nadu State Pollution Control Board authorized incinerators/Cement Factories nearby. 5.Off specification products will be stored in a secured manner and handed over to TNPCB authorized incinerator/TSDF. 6.Discarded containers will be stored in a secured manner and handed over to TNPCB authorized recycler after washing.

6.9Solid waste management

The Municipal Solid Waste generated from the site will be collected and transported to recyclers, municipal yards and landfills depending on the type of waste. The details are given below in The SWM detailsare provided inTable 6-4&Table 6-5.

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Table 6-5Municipal Solid Waste (Construction Phase)

Quantity Collection Waste Disposal method (kg/day) method Organic 30 Drums Local Municipality Inorganic 7.5 Bags Authorised dealer. Total 37.5 Manpower:75 nos.

Table 6-6Municipal Solid Waste (Operation Phase)

Quantity Collection Waste Disposal method (kg/day) method Organic Waste Organic 100 Drums Converter and manure, will use for green belt Inorganic 25 Bags Authorised dealer. Total 125 Manpower: 250 nos. CPCB guidelines: MSW per capita/day =0.5 kg

Other solid wastes which will be generated from the site are provided in Table 6-7.

Table 6-7 Other Solid Wastes

Method of Handling Quantity Nature of Solid Waste Collection & MTPA Treatment Disposals Storage

Paper/Card Board 4 Separate storage area Nil Will be burnt in Coal fired (MTPA) boiler.

Dry leaves/Grass (MTA) 1 Separate storage area Nil Will be burnt in coal fired boiler.

Metal scrap (MTA) 10 Separate storage area Nil Will be sold as scrap to vendors under agreement.

Wooden scrap (TPA) 5 Separate storage area Nil Will be burnt in coal fired boiler.

Ash (TPD) 3 (Per Separate storage area Nil Fly Ash to Cement Industries. Boiler) Bottom Ash will be mixed with residues and dispose to TSDF

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6.10 Power Requirements and Supply/ Source

The power requirement will be2000kVA. The power required will be sourced from TNEB.Total 3 boilers are proposed for the project.Details are provided in Table 6-8.

Table 6-8 Power and fuel requirement

Details Capacity Source

Power Requirement (kVA) 2000 TNEB

Back-up(kVA) 2x500 DG sets 4000 Diesel Requirements (Liters/month) based 42 hr/month operation Local Vendor Type of Boiler Proposed Capacity Fuel required Remarks/Source Furnace oil fired 1 no X 3 TPH 5 KLD Local Vendor Imported coal through Chennai Coal fired boiler 2 no X5 TPH 32 TPD/boiler Port

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7 REHABILITATION AND RESETTLEMENT(R&R) PLAN 7.1Policy to be adopted (Central/ State) The proposed project is coming-up in SIPCOT industrial area.EC will be obtained from MoEF&CC and CTE and CTO will be obtained from TNPCB.

8 PROJECT SCHEDULE AND COST ESTIMATE

8.1Likely date of start of construction and likely date of completion

Propose site civil construction shall be started in 2018 and shall be completed in6 months.

8.2Estimated project cost

Estimated project cost is30Crores

9 ANALYSIS OF PROPOSAL

9.1Financial and social benefits

Financial: Projected Annual Turnover: 200cr Annual profit: 10cr Dividend to share holders: 10%

Social Benefit: Employment to local community: 40%

CSR benefit to local community: 35 lakhs, Scholarship to school students, Drinking facility to Kudikadu and Echankadu villages, Skill development program, Sports activities.

Green belt benefits to the environment:Around factory side.

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10 CONCLUSION  As the proposed project is coming up within the SIPCOT industrial area, there will not be any change in land use.  The treated water (from ETP & STP)will be reused for Cooling tower and gardening.  The marginal impact of proposed project will be fully mitigated with the proper Environment Management Plans (EMP).

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