Semiconductor Process Technologies

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Semiconductor Process Technologies Semiconductor Process Technologies ECE222 First Transistor 1947 Bardeen Brattain and Shockley invented the first point- contact transistor. 2 http://www.porticus.org/bell/belllabs_transistor.html First Planar Transistor: Fairchild 2N1613 Jean Hoerni, Fairchild Semiconductor, 1959 Silicon NPN Planar Transistor Protective oxide layer on top 3 http://semiconductormuseum.com/PhotoGallery/PhotoGallery_2N1613.htm First MOSFET M.M. Atalla and Dawon Kahng, Bell Labs, 1959 MOSFET Transistor 4 First Integrated Circuit Jack Kilby, Texas Instruments, 1958 First IC: five resistors and capacitors on a germanium substrate 5 http://www.computerhistory.org/timeline/?category=cmpnt First Monolithic IC Fairchild Semiconductor, 1961 Resistor-transistor logic (RTL) flip-flop 6 http://www.computerhistory.org/timeline/?category=cmpnt From Transistor to Integrated Circuit Vacuum tube Integrated circuits Point-contact (1961) transistor (1947) Diffused-base transistor (1955) Junction bipolar transistor (1951) Dates in parenthesis are when the technology was invented. 7 Modern VLSI IBM Power5 Microprocessor Copper Interconnect 8 MOSFET Device Structure Polysilicon Aluminum 9 MOSFET Device Structure: Cross Section 10 Integrated Circuit Process Flow 11 Crystal Growth 12 Silicon Crystal Ingots 13 Silicon Wafer 14 Oxidation 15 Oxidation 16 Chemical-Vapor Deposition (CVD) Used for deposition of • Silicon films: epitaxy layer, polysilicon • Dielectric Films: SiO2, Nitride, … 17 • Metals: aluminum, tungsten, TiN, … Sputtering for Metallization Ion beam 18 Photolithography: Shadow Printing UV Light 19 Lithography: Projection Printing (a) annual-field wafer scan (b) 1:1 step-and-repeat 20 (c) M:1 reduction step-and-repeat (d) M:1 reduction step-and-scan Pattern Transfer by Photolithography Positive Negative Resist Resist A big advantage of silicon vs. GaAs is that SiO2 can be used as the mask for silicon in pattern transfer 21 Liftoff Process Used extensively for discrete devices such as power MOSFETs 22 Wet Chemical Etching Material Etchant Si HNO3+HF SiO2 HF (or NH4F) Si3N4 HF or H3PO4 Al H3PO4+… 23 Orientation-Dependent Etching of Single-Crystal Silicon 24 Plasma-Assisted Dry Etching Plasma Etching Mechanisim Reactive Ion Etching (RIE) Reactor Silicon Trenches by Deep RIE 25 Wet Etching vs. Dry Etching Wet Etching: •Isotropic • Loss of resolution in pattern transfer Dry Etching: • Anisotropic • High-fidelity transfer 26 Chemical-Mechanical Polishing (CMP) 27 Metal Patterning: Damascene Process 28 Impurity Doping: Diffusion & Ion Implantation 29 Diffusion 30 Ion Implantation 31 Packaging Chip Package Wirebond Chip-Stack 32 Flip-Chip Further Reading • Sedra & Smith, A.1 •S.M. Sze, Semiconductor Devices: Physics and Technology, 2nd ed., Wiley, 2002 • International Technology Roadmap for Semiconductors, http://public.itrs.net 33.
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