Diving Technologies and Techniques for the 21St Century
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JournalThe International, Interdisciplinary Society Devoted to Ocean and Marine Engineering, Science, and Policy Volume 47 Number 6 November/December 2013 Diving Technologies and Techniques for the 21st Century Volume 47, Number 6, November/December 2013 Diving Technologies and Techniques for the 21st Century Guest Editor: Michael Lombardi Front Cover: J.F. White Contracting Company diver test pilots the Exosuit Atmospheric Diving System (photo by M. Lombardi). Back Cover: Background image–Scientific diver Jeff Godfrey (UConn) explores the vertical Mesophotic In This Issue coral ecosystem using a mixed-gas rebreather (photo by M. Lombardi, courtesy of National Geographic 5 64 Society/Waitt Grants Program). Thumbnail images, Guest Editor’s Introduction Manufacturing Imperfection Sensitivity clockwise from top left: PVC structure for mounting camera for benthic surveys (photo by Barrett Brooks); Michael Lombardi Analysis of Spherical Pressure Hull HUD system from Sieber et al. paper, this issue; Figure 4 for Manned Submersible from Clark paper, this issue; Rebreather prototype from 7 Bhaskaran Pranesh, Dharmaraj Sieber et al. paper, this issue; Portable inflatable habitat Sathianarayanan, Sethuraman Ramesh, deployed to augment lengthy decompression (photo by Long-term Methods for High-Definition and Gidugu Ananda Ramadass M. Lombardi, courtesy National Geographic Society/Waitt Image Maps of Benthic Surveys Grants Program). Laurie Penland, Barrett Brooks, 73 and Edgardo Ochoa A New Generation of ADS Capabilities 16 James F. Clark A Diver’s Automatic Buoyancy Control 80 Device and Its Prototype Development Take Me Back Down: The Best “Over Darko Valenko, Zdenko Mezgec, the Counter ” Remedy for DCIs Martin Pec, and Marjan Golob Joseph Dituri 27 83 Compact Recreational Rebreather with Book Review Innovative Gas Sensing Concept and Low Work of Breathing Loop Design Arne Sieber, Andreas Schuster, Sebastian Reif, Michael Kessler, Index to Volume 47 Thomas Lucyshyn, Peter Buzzacott, Text: SPi and Peter Enoksson Cover and Graphics: 84 Michele A. Danoff, Graphics By Design 42 Author Index Head-up Display System for The Marine Technology Society Journal 86 (ISSN 0025-3324) is published by the Marine Technology Closed-Circuit Rebreathers Society, Inc., 1100 H Street NW, Suite LL-100 With Antimagnetic Wireless Subject Index Washington, DC 20005 Data Transmission 93 Subscription Prices (all prices include shipping): Arne Sieber, Andreas Schuster, MTS members can purchase the printed Journal for Sebastian Reif, Dennis Madden, 2013 Reviewers for MTS Journal $32 domestic and $110 international. Non-members and library subscriptions are $435 online only (includes 13 years and Peter Enoksson of archives); $460 for online with print (includes 13 years of archives); $135 print only within the U.S. and Canada, 52 $200 print only international. Single-issue (hardcopy) is An Experimental Deployment of a $20 plus $7.50 S&H (domestic), $24.50 S&H (international); Pay-per-view (worldwide): $15/article. Portable Inflatable Habitat in Open Postage for periodicals is paid at Washington, DC Water to Augment Lengthy In-Water and additional mailing offices. Decompression by Scientific Divers POSTMASTER: Michael Lombardi, Winslow Burleson, Please send address changes to: Jeff Godfrey, and Richard Fryburg Marine Technology Society Journal 1100 H Street NW, Suite LL-100 Washington, DC 20005 Tel: (202) 717-8705; Fax: (202) 347-4305 Copyright © 2013 Marine Technology Society, Inc. PAPER A New Generation of ADS Capabilities AUTHOR ABSTRACT James F. Clark This paper presents a case study describing submerged work at Shaft 19 of the J. F. White Contraction Company, Delaware Aqueduct, which evolved to become the most complex atmospheric diving Framingham, Massachusetts suit (ADS) project ever undertaken. The limitations imposed by existing atmospheric systems are considered along with very significant improvements in ADS capability now being developed for both commercial and scientific diving. Background of For more than a century, ADS has offered the enticing potential of allowing men to CAT/DEL 210-G work effectively at great depths without suffering the effects of increased pressure. Unfortunately, early suits did not function well at depth, and pilots could be more n 2007, New York City Depart- accurately described as observers peering through the small viewports of “diving ment of Environmental Protection I bells” outfitted with crippled appendages. The modern rotary joint was patented in (NYCDEP) awarded a $1.1 billion 1985 offering great promise, but even during the past 25 years, atmospheric diving contract to the SEW Joint Venture has remained specialized, underutilized, and largely left in the wake of remarkable (Skanska/Ecco/White) for construc- advances in saturation diving and remotely operated vehicle (ROV) technology. tion of the largest drinking water treat- Underwater work performed at Shaft 19 contributed to development of Exosuit™, ment facility ever built anywhere in the the next generation in atmospheric diving. Substantial improvements in mechanical world. This massive project, CAT/ suit design have been integrated with an optical fiber umbilical, computerized con- DEL 210-G, was designed to provide trol systems, and modern electronics to dramatically improve ADS capabilities. ultraviolet light disinfection for the The Exosuit itself can power multiple tools, a variety of hand pod end-effectors principal water supply to New York are presently maturing, and atmospheric diving may now be poised to assume far CityatasiteinWestchesterCounty greater significance in deep diving operations. where the Catskill and Delaware Aque- Keywords: Exosuit™, atmospheric diving suit, ADS ducts pass in close proximity. The Del- aware Aqueduct at this location is a deep rock tunnel, but during construc- jacent but deeper downtake shaft. This nized that this blow-off valve was no tion in the 1930s, the Board of Water interconnection was originally intended longer operational, and remotely oper- Supply (predecessor of NYCDEP) de- to allow gravity drainage of the up- ated vehicle (ROV) inspections per- signed a massive underground vault stream aqueduct tunnel by discharge formed during the project design phase structure as an accessible connection though the blow-off line, which could also revealed that it was not fully closed. to the aqueduct near ground level. It be controlled by a water hydraulic SEW was, therefore, directed to either was originally anticipated that water valve installed within a sump at the repair or permanently seal the blow-off treatment could be required someday base of the uptake. NYCDEP recog- system to prevent water from being in the future. After 75 years, the future shunted directly from the uptake into had arrived, and ultraviolet treatment FIGURE 1 the downtake shaft without passing was the process designated for the through the requisite ultraviolet treat- UV plant construction in 2010. main water supply to New York City ment process due to this unacceptable (Figure 1). cross-connection (Figure 2). Underwater Inspection Operational Difficulties and Repair and Constraints At the outset of our work in 2010, a The Diving Division of J. F. White 16-inch blow-off line connected the Contacting Company was initially uptake shaft to the sidewall of the ad- tasked by SEW with the responsibility November/December 2013 Volume 47 Number 6 73 FIGURE 2 then completely filled with grout. Depiction of shafts and interconnecting blow-off line. Phase 2: Install a special 250-lb (pressure rating) “oil field blind flange” on the intake flange of the 16-inch blow-off valve in the sump at the base of the uptake shaft. Mount a permanent stainless steel bulkhead plate (5-feet square by 1-inch thick) on the curved wall of the downtake shaft to seal the discharge outlet from the blow-off line. Phase 2 sealed both ends of the blow-off line and was completed during the spring of 2011. Phase 3: Completely fill the blow-off line with 5,000 psi grout between the oil field blind flange and the downtake of developing appropriate underwater term durability, and security of the bulkhead plate. Phase 3 procedures for remediation of the water supply. Even after engineering de- was completed during the 16-inch bypass. All operations and cisions had been resolved for Shaft 19, fall of 2011. equipment had to accommodate a underwater operations had to be inte- This interrupted work schedule dictated variety of project-specificrequire- grated with other repairs within the multiple mobilizations and demobili- ments and constraints imposed by aqueduct system and coordinated with zations, but additional constraints im- NYCDEP. These challenges ultimately changing environmental conditions posed by NYCDEP also affected our influenced developments of a new gen- affecting water quality. underwater protocols. eration of atmospheric diving suit Remediation of the blow-off sys- ■ Work hours were generally restricted (ADS) with improved capacity for scien- tem was undertaken in phases with between 2200 and 0600, 6 days per tific as well as commercial operations. the schedule restricted to intervals of week excluding Sundays. Opera- When work commenced at Shaft reduced water demand between October tions also had to respond on a 19, there appeared to be a possibility and May. daily basis to DEP interruptions de- that the blow-off valve could be re- Phase1: Exposeandinspectblow- termined by ambient turbidity or paired or perhaps actuated once to be off valve so that NYCDEP work in progress at other locations.