PLASTICS ENGINEERING (Aided) the Programme Is Designed to Fulfill the Needs of the Plastics Industry

Home , Plastics Engineering

Shri Vile Parle Kelavani Mandal’s SHRI BHAGUBHAI MAFATLAL POLYTECHNIC NATAKKAR RAM GANESH GADKARI MARG VILE PARLE (WEST), MUMBAI-400056 CURRICULUM Shri Bhagubhai Mafatlal Polytechnic started 03 year’s Diploma courses and affiliated to the Board of Technical Examinations, Maharashtra State, in 1963. Since 1969, academic freedom was granted to the Polytechnic, which enabled it to evolve curriculum and examination scheme and to introduce inplant training, resulting into industry institute interaction. Thus 4 years’ semester sandwich pattern came in existence. Since1978-79 academic freedom was extended to all the full-time diploma courses. In 1989-90, full autonomy was granted to all seven full-time diploma Progarmmes. As a further development to the above, the Multi-Point Entry and Credit System (MPE&CS) was initiated in 1981 on the progressive basis. In the scheme students can regulate their pace of studies within the rules prescribed. From 1993-94, full academic autonomy was extended to all the courses. (Full Time 03 Year Sandwich Pattern) Diploma Programme in PLASTICS ENGINEERING (Aided) The programme is designed to fulfill the needs of the Plastics Industry. The emphasis of the course is on polymer education, deals with plastics raw materials, manufacturing, processing, testing, fabrication, product design, Auto CAD & mould design, plastic moulding machines & their construction, working, maintenance and servicing. Also basics and advanced hydraulics, pneumatics & system controls. The student will also learn basics of computers, CAD, CAM, CIM etc

PRACTICAL TRAINING:

th The students receive institutional training for the first five semesters. In the 6 semester they are given inplant/field training. In the concluding 6th semester, they again receive inplant/field training. This scheme enables the students to be exposed to industry during the training, which is provided for practice orientation and improves their prospects for employment.

Vision and Mission of the Plastics Department:

Vision:- To Empower the students through knowledge to produce high quality Professionals and Entrepreneur.

Mission:-

 To provide abundant knowledge through strong Industry-Institute interaction.

 To continuously improve the teaching-learning process through need based Curriculum and infrastructure.

 To create competent professionals and Entrepreneurs, Contributing towards sustainable growth of plastics and allied engineering.

 To inculcate environmental awareness, soft skills and promote lifelong learning.

PEO’s (Program Educational Objectives):

PEO-1- Our student will demonstrate the ability to occupy key position in the industry in the areas of Engineering and design.

PEO-2- Our student will demonstrate ability to continue professional development through higher education.

PEO-3-Our student will demonstrate the entrepreneurship abilities.

PEO-4- Our student will communicate and work effectively with others having different role or responsibilities.

PEO-5- Our student will demonstrate sensitivity in practicing the profession in an ethical values and society.

Programme Outcomes (POs) At the end of programme, a student will be able to

PO1- Apply knowledge of basic mathematics, Science and Engineering to solve engineering problems.

PO2 - Apply knowledge of Plastics Processing, plastics product design,polymer science and Plastics testing, mould design to solve plastics engineering and applied engineering problems.

PO3- Plan and perform experiments and practices and use these results to solve engineering problems.

PO4- Apply Plastics technology and its tools with an understanding of the limitations.

PO5- Demonstrate knowledge to assess social, health, safety, legal and cultural issues and consequent responsibilities relevant to Plastics engineering practice.

PO6- Understand the impact of the engineering solutions in social and environmental contexts and demonstrate the knowledge and need for sustainable development.

PO7- Apply ethical principles and commit to professional ethics and responsibilities and norms of the engineering practice.

PO8- Function effectively as an individual and as member or leader in diverse/Multidisciplinary team.

PO9- Communicate effectively. PO10- Recognise need for plastics engineering and have the preparation and ability to engage in independent and life long learning in the context of technological changes.

Programme Specific Outcomes:-

PSO1:- Pass out student will work as an Engineer in Plastic product design, mould design, Plastics Processing Plants, plastics testing, polymer manufacturing industries and related Industries.

PSO2 - Pass out student will be able to setup Plastics industry as an Entrepreneur.

Shri Vile Parle Kelavani Mandal SHRI BHAGUBHAI MAFATLAL POLYTECHNIC TEACHING AND EXAMINATION SCHEME PROGRAMME: PLASTIC ENGINEERING W.E.F Batch Admitted JUNE 2016 SEMESTER :- I Scheme of Instructions Theory Paper and Periods per week duration and Scheme Of Examination Gr Scheme Sr. No. Course Name and Code marks L/P/Cr

L P D T Cr Hrs Mks SSL Paper T/W PR OR Total

1.1 Applied Mechanics 3 2 - 1 6 03 100 30 70 50@ - - 150 C* 336 (160001) 1.2 Basic Mathematics 3 - - 1 4 03 100 30 70 25@ - - 125 B* 314 (160002) 1.3 Applied Chemistry 4 2 - - 6 03 100 30 70 25@ 50 ** - 175 B* 426 (160007) 1.4 Communication skills 3 - - 1 4 03 100 30 70 25@ - - 125 B* 314 (160003) 1.5 Engineering Drawing 2 - 4 - 6 - - - - 50@ 50** 100 C* 246 (160004)

1.6 Workshop Practice 1 4 - - 5 - - - - 50@ - - 50 C* 145 (160010) 1.7 Environment Studies 2 2 50@ 50 B* 202 (160009) TOTAL 18 8 4 3 33 No of Papers-4 120 280 275 100 -- 775

TOTAL PERIODS = 33 TOTAL MARKS = 775

*Compulsory, ** Assessed by Internal Examiner and External Examiner jointly, @ Assessed by Internal Examiner only- , # Award Winning Course, L-Lecture Period ,P-Practical period ,D-Drawing Practise ,T-Tutorial, Cr-Credit ,SSL-Sessional, TW-Term Work, PR- Practical , OR Oral ,,Gr- Group ,B-Basic ,C-Core ,A-Application ,M-Management.

HOD PRINCIPAL

1.COURSE DETAILS:

Programme :ALL Semester: I Course: Applied Mechanics Group: C* Course Code:160001 Duration:16 Weeks

1. TEACHING AND EXAMINATION SCHEME:

Teaching Scheme Credits Examination Scheme and Maximum Marks Paper Theory Sessional Term Practical Total Theory Practical Tutorial Hours. N/P Marks Marks Marks Work /Orals Hours / Hours / Week Week 3 2 1 6 3 1 100 70 30 50@ - 150

2. COURSE OBJECTIVES: Applied Mechanics course is the study of Forces and their effect on moving or stationary bodies. Also the concept of Mechanics will be useful to understand the further Courses materials & structures, analysis of structures and design.

3. COURSE OUTCOMES:

C205.1 Define and classify force & its systems. C205.2 State and explain principles of resultant and equilibrium of system of forces. C205.3 Calculate resultant and equilibrium of system of forces analytically and graphically. C205.4 Understand, apply and calculate force systems to friction, centroid and for beam reactions. C205.5 Define understand apply and calculate laws of simple lifting machines.

SECTION I

4. CONTENT

Chapter Topics Periods Marks Introduction to Mechanics, 3 6 1 1.1 Mechanics definition, classification, Statics & Dynamics, Kinematics, kinetics 1.2 Fundamental units of measurements (FPS, MKS, SI), derived Units, Conversion of units, Scalars & Vectors with examples

1.3 Definition of particle, body and rigid body, mass & weight. Resolution Of Forces 5 10 2.1 Concept of force, definition, unit, graphical representation of force 2.2 Concept of system of forces, non-coplanar, coplanar, concurrent, Parallel, non-concurrent & non-parallel forces. 2 2.3 Resolution of a force into two components along any directions.

2.4 Resolution of a force into two components at right angles to each Other by analytical method. (Applications levers, chain & links, connected bodies like trains etc.) Composition Of Forces 5 10 3.1 Composition, Resultant of force

3.2 Law of parallelogram of forces,

3.3 Moment of force, couples lever arm, 3 3.4 Varignon’s theorem

3.5 Resultant of coplanar concurrent, parallel, and non-concurrent, non-parallel forces (Applications in shafts, crane, joints of trusses, etc ) Equilibrium 6 13 4.1 Definition of equilibrant., relation between Resultant and Equilibrant, Conditions of Equilibrium, Types of Equilibrium Stable, Unstable and Neutral equilibrium

4.2 Equilibrium of coplanar concurrent forces, Lami’s theorem.

4.3 Equilibrium of coplanar parallel forces & coplanar Non- concurrent Forces. 4.4Analytical conditions of equilibrium for coplanar concurrent 4

&Non-concurrent Forces. (Applications of crane stability, link mechanisms, inclined plane, wedges, anchor blocks for water pipe lines, balance, levers, pulley & pulley blocks)

(d) Extension of springs.

(e) Compression of springs

Beam Reactions 5 11 5.1 Types of supports (constraints), simple, roller, hinged & fixed.

5.2 Types of Beams, simply supported, hinged & roller supported, Cantilever, Over hang Beams. 5 5.3 Types of Loads, Point(Concentrated) Load, Uniformly Distributed Load(U D L)

5.4 Problems on above combination of loads (Application like bearings of shafts, guy, rocker and roller supports of railway bridges, ) 24 50 SECTIONTotal II Friction 6 13 6.1 Definition, types of friction, Static friction, dynamic friction 6.2 Fundamental laws of static friction. Coefficient of friction.

6.3 Cone of friction. Angle of friction, Angle of repose, Rolling

6.4 friction 6 6.5 Study of inclined plane, wedge and block system, ladder friction. (Application in clutches, Brakes, Dynamometers, journals, Belt & Rope drives, stator & Rotor in electric motors, Bearings.)

Centre of gravity 6 12 7.1 Center of gravity of solids, centroid of plane laminas, definition,

7.2 Concept of parallel forces applied to find c,g, and centroid , centroid/c.g. axes of a body/lamina, c.g. / centroid of basic regular Shapes. 7 7.3 Applications like floating bodies, dams & retaining wall sections beams columns sections (rolled steel), simple and built up sections

(Applications like floating bodies, dams, retaining walls, columns etc.) Simple Lifting Machines (Application topic) 6 13 8.1 Definition: Mechanical Advantage, Velocity Ratio, 8 Efficiency, Relation between them, Friction in machine in terms of load & Effort. 8.2 Law of Machine, Maximum M.A., Maximum efficiency, Condition for reversibility of a machine 8.3 Study of machines – Simple and Differential Axle & Wheel Weston differential pulley block, Simple screw jack, Worm &

Worm Wheel, Single & Double purchase crab winch, system Of pulleys. Graphics Statics 6 12 9.1 Space diagram, Bows notation.

9.2 Law of Triangle of forces, Polygon of forces, Force/Vector diagram

9.3 Resultant and equilibrium of concurrent forces 9 9.4 Polar diagram, Funicular polygon

9.5 Resultant and equilibrium of non –concurrent and non- parallel forces 1.Applications in finding reactions of beams Stresses in simple frames TOTAL 24 50

6. PRACTICALS: Term Work consists of Journal containing minimum 10 experiments performed of the following in the Laboratory. 1. Extension / Compression of the spring. 2. Bell Crank Lever. 3. Two/Three Sheave Pulley Block. 4. Simple Screw Jack. 5. Single / Double Purchase Crab Winch 6. Differential Axle & Wheel. 7. Centroid Of Plane Lamina 8. Sheer Leg & Derrick Crane. 9. Resultant of Non Concurrent Non Parallel Forces. 10. Friction : (a) Friction between wooden surfaces (b)Friction between wooden surfaces and glass, metal surfaces 11. Jib crane 12. Graphic Statics 13.Moment Of Inertia of Fly Wheel.

7. Reference Books:

Sr. Author Title Edition Year of Publishers & Address No. Publicatio 1. Dhade & Applied Mechanics 2nd n 2002 Central Techno Publishers, Nagpur Jamdar 2. R. S. Khurmi Applied Mechanics 19th 2001 S. Chand & Company Ram Nagar, New Delhi – 110 055. 3. A. K. Tayal Engineering 9th 1998 Umesh Publications Mechanics Statics & Dynamics 4 Sunil M Deo Applied Mechanics 7th 2004 Nirali / Pragati Vol. I & II Publications Mumbai 5 M D Dayal Applied Mechanics 1st 2000 Nandu Publishers. Chembur, Mumbai-71. 6 S S BHAVIKATTI Applied Mechanics Tata Mcgrew Hill

8. Question Paper Pattern:

Que. No. Section I Section II Periodical Test Bits Marks Bits Marks Bits Marks 1. Any 6 out of 8 18 Any 4 out of 5 16 (3 marks each ) ( 4 marks each ) 2. Any 4 out of 6 16 Any 1 out of 2 06 ( 4 marks each ) ( 6 marks each ) 3. Any 2 out of 3 16 Any 1 out of 2 08 ( 8 marks each ) ( 8 marks each ) 4. Any 6 out of 8 18 (3 marks each ) 5. Any 4 out of 6 16 ( 4 marks each ) 6. Any 2 out of 3 16 ( 8 marks each ) Total 50 50 30

COURSE DETAILS:-

Program: ALL Semester: I Duration: 16 weeks

Course: Basic Mathematics Code: 160002

Group: B* Compulsory

2. TEACHING AND EXAMINATION SCHEME:

Scheme of instruction & Theory Paper Scheme of Examination Scheme Periods Per Week duration & L/Pr/Cr marks L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total

03 -- -- 1 04 01 03 100 30 70 25@ 125 314

3. COURSE OBJECTIVE: Student will be able to understand 1. Concept of partial Fractions, Determinant, Matrices and Binomial Theorem 2. Concept of trigonometry and coordinate Geometry 3. Application of trigonometry

4. COURES OUTCOMES:

1 Apply the binomial theorem and partial fractions in various engineering topics 2 Solve Determinant and matrix based problems 3 Solve problems on trigonometry using the identities and concept of compound angles, allied angles, multiple angles 4 Construct the equation of a straight line and circle in various form

5. DETAILED CONTENTS:

CHAPTER CONTENT HOURS MARKS SECTION-I (ALGEBRA) 1 PARTIAL FRACTION 04 10 1.1 Definition of partial fraction, proper and improper fractions 1.2 To resolve into partial fractions - Linear Factors - Repeated Linear factors - Non repeated quadratic factors 2 DETERMINANT: 03 06 2.1 Definition and Explain of 2nd and 3rd order determinant 2.1 Cramer’s rule to solve equation in 2 and 3 unknowns. 2.2 Properties of determination and solving problems. 3 LOGARITM 03 06 3.1 Introduction & Definition 3.2 Laws Of Logarithm With Proof 3.3 Change of base 3.4 Numerical Problem 4 MATRICES : 08 16 4.1 definition of a matrix of order m x n and types of matrices 4.2 Addition, subtraction, scalar multiplication between matrices 4.3 Transpose of a matrix 4.4 Minor cofactor of an element of a matrix, adjoint of matrix and inverse of matrix by adjoint method 4.5 Solution of simultaneous equation containing 2 and 3 unknowns by matrix inversion methods. BINOMIAL THEOREM 06 12 5 5.1 Definition of combination 5.2 Expression 5.3 Middle term 5.4 Independent Term 5.5 Approximate Value 24 50 TOTAL

SECTION-II 6 TRIGONOMETRY 12 26 6.1 Trigonometric ration of allied compound and sub-multiple angles. 6.2 Factorization and de-factorization formulae. 6.3 Inverse trigonometric functions, principle value 6.4 Properties of the triangle. 6.5 Solution of triangle. 7 CO-ORDINATE GEOMETRY 06 12 STRAIGHT LINE 7.1 Slope and intercept of straight line 7.2 Equation Of straight line - Slope point form - Slope intercept form - Two point form - Intercept form - Normal orm 7.3 Intersection of two lines, angle, condition of parallel and perpendicular lines 7.4 Length of perpendicular form a point on the line Perpendicular distance between two parallel lines. 8 CIRCLE 06 12 8.1 Equation of Circle - Centre radius form - Diameter form - intercept form 8.2 General Equation of circle 8.3 Tangent Line and Normal line

TOTAL 24 50

Implementation Strategy ( Planning ) :

Conducting Lecture as per the lesson plan and conducting tutorial in the same class room.

8. REFERENCE BOOKS:

Sr. Author Title Publishers & Address No. 1 Shri S.P. Calculas for polytechnic Pune Vidyarthi Graha prakashan Pune- Deshpande 30 2 Shri. B.M. Patel Applied Mathematics Nirali Prakashan Mumbai Shri. J.M. Rawal

3 Dr. B.S. Grewal Higher Engineering Mathematics Khanna Publisher, 2/B, Delhi-6

4 J.N.Wartikar A text book of Applied Pune Vidyarthi Graha prakashan Pune- P.N.Wartikar Mathematics 30 5 S.S.Sastry Introductory method of Numerical Prentice Hall of india –New Delhi analysis 6 M.K. Jain Numerical Method for Scientific Wiley estern and engineering computation 9. QUESTION PAPER PATTERN:

Que. Section I Section II Periodical Test

No. Bits Marks Bits Marks Bits Marks

1 Any 6 out of 8 18 Any 4 out of 5 16

( 3 marks each) (5 marks each)

2 Any 4 out of 6 16 Any 1 out of 2 06

( 4 marks each) (6 marks each)

3 Any 2 out of 3 16 Any 1 out of 2 08

( 8 marks each) (8 marks each)

4 Any 6 out of 8 18

(3 marks each)

5 Any 4 out of 6 16

(4 marks each)

6 Any 2out of 3 16

(3 marks each)

TOTAL 50 50 30 1.3 COURSE DETAILS:-

Program: ALL Semester: I Duration: 16 weeks

Course: Applied Chemistry Code: 160007

Group: B* Compulsory

2. TEACHING AND EXAMINATION SCHEME:

Scheme of instruction & Theory Paper Scheme of Examination Scheme Periods Per Week duration & L/Pr/Cr marks L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total

4 2 - 06 01 03 100 30 70 25@ 50** --- 175 426

3 COURSE OBJECTIVE: To introduced the Fundamental Principles of Chemistry like structure of atom, electrochemistry which will enable the students to understand the other core technological subject of different branches. To Impart Knowledge of different engineering materials – metallic and Non Metallic To understand the significance of Hardness of water, pH, Corrosion and Lubrication.

4. COURES OUTCOMES:

1 Predict the chemical and Physical Properties of Different element and write the correct names and formulae of different compounds 2 Understand the concept of Electrochemical processes 3 Select appropriate material-metallic, non metallic, lubricants for different engineering applications. 4 Identify the type of corrosion and select an appropriate method to reduce it. 5 Analyse water sample and predict its suitability for various processes 6 To develop skills of Measuring Volumes, concentration of solutions and identify the dissolved solute in a given solution.

5. DETAILED CONTENTS:

CHAPTER CONTENT HOURS MARKS SECTION-I (ALGEBRA) 1 STRUCTURE OF ATOM : 12 20 1.1 Structure of atom- classical Model 1.2 Structure of atom –Modern picture 1.3 Bohr’s Theory and Quantum Numbers. 1.4 Rules for distribution of electrons in an atom 1.5 Electronics configuration of first twenty elements, Nuclear stability and numerical problems based on its chemical bonding

2 ELECTROCHEMISTRY: 10 16 2.1 Arrhenius Theory ,Degree of Ionisation 2.2 Mechanism of Electrolysis 2.3 Faraday’s Law of electrolysis and numerical problem based on it. 2.4 Application Of Electrolysis. 2.5 cells and batteries- classification primary cell ( Daniel cell),Secondary cell (Lead acid Storage cell) 2.6 Solar cell –advantage, disadvantage. 3 METAL & ALLOYS: 10 14 3.1 Characteristic of metal 3.2 General Metallurgical Processes 3.3 Physical properties and application of some commonly used metals such as Fe,Cu,Al, Cr,Ni,Sn,Pb,Zn,Ag,and Si 3.4 Alloy –Preparation, Purpose classification, composition, properties and application of Duralumin magnalium, monel metal,alnico,Gun metal,Brass,Bronze,Babbit metal and Ferrous alloys

32 50 TOTAL

SECTION –II 4 WATER AND PH 08 12 4.1 Physical and chemical characteristic of water 4.2 Hardness of water 4.3 Causes and types of Hardness 4.4 Disadvantages of hard water –(Domestic and Industrial ) 4.5 Degree of Hardness and numerical problem based on it pH, concept of pH 4.6 Application of pH and numerical problem based on it. 5 CORROSION AND PROTECTIVE COATINGS 10 16 CORROSION : -Types of corrosion - Mechanism of corrosion -factor affecting on corrosion - Methods of Prevention of corrosion -Methods of applying metal coatings. PROTECTIVE COATINGS Paints – characteristics of good paints, constituents and failure of paint film Varnishes – Types, characteristic and constituents of good varnish 6 LUBRICANTS : 06 10 Definition , Function of Lubricants , Theories of Lubrication , classification and characteristic of Lubricants, Selection of Lubricants for different machines. 7. NON-METALLIC ENGINEERING MATERIALS 08 12 Polymers Plastics- Definition ,types ,Properties and application Rubber –Types ,Properties and applications Vulcanisation of Rubber. Thermal Insulators- Definition, characteristic,Prepration, Properties and application of thermocole and glass wool. TOTAL 32 50

6. PRACTICE:-

List of Experiments

01-04 : Techniques of determination of concentration of solutions :

Volumetric Analysis

a) Neutralization titration Titration between strong Acid Strong base using Phenolphthalein as indicator – 2set b) Redox Titration i) Titration between KMno4 and FeSO4 ,7H2O ii) Titration between KMno4 and FeSO4 and Mohr’s salt [FeSO4.(NH4)2(SO4.6H2O) 05-06:- Determination of

a) Hardness of water i) EDTA method ii) Soap Solution Method b) Chloride content in water 07 :- Determination of pH of different solutions.

08-13 :- Qualitative Analysis of Five solutions containing One Basic and one Acidic Radical Listed below:

a) Basic Radicals: Pb+2, Cu+2, Al+3, Fe+2, Fe+3, Ca+2, Ba+2, Mg+2, K+, Na+. – –2 –2 – b) Acidic Radicals: Cl , SO4 , CO3 , NO3 . 1) Determination of Viscosity Index Of a Lubricant 2) Determination of Flash Point of a Lubricants using a) Abel’s Flash Point apparatus b) Pensky Marten’s Flash Point Apparatus 3) To prepare chart showing application of metal like Fe,Cu,Al,Cr,Ni,Sn,Pb.

7. IMPLEMENTATION STRATEGY (PLANNING) Theory topics and practice experiments should be done simultaneously, this will help the student to understand the topics. Question papers for the periodical test should cover the topics which have been taught to test the understanding 8. REFERENCE BOOKS:

Sr. Author Title Publishers & Address No. Chemistry of Engineering Dhanpat Rai Publishing Co. New 1. Jain and Jain Materials Delhi Narkhede & 2. Engineering Chemistry Thatte Mahadeokar & Chemistry for Engineering 3. Dr. U. P. Everest Publishing House, Pune students Kodgire 4. B.S. Godbole Applied Chemistry Satya Prakashan, New Delhi

5. Rao A.A. Polytechnic Chemistry New Age International 2007

6. Shete S.D. Applied Chemistry S. Chand & Company A Text Book of Engineering S. Chand & Company, New Delhi- 7. Dara S.S. Chemistry 2008

9. QUESTION PAPER PATTERN:

Que. Section I Section II Periodical Test

No. Bits Marks Bits Marks Bits Marks

1 Any 6 out of 8 18 Any 4 out of 5 16

( 3 marks each) (5 marks each)

2 Any 4 out of 6 16 Any 1 out of 2 06

( 4 marks each) (6 marks each)

3 Any 2 out of 3 16 Any 1 out of 2 08

( 8 marks each) (8 marks each)

4 Any 6 out of 8 18

(3 marks each)

5 Any 4 out of 6 16

(4 marks each)

6 Any 2out of 3 16

(3 marks each)

TOTAL 50 50 30

1.4 COURSE DETAILS:-

Program: ALL Semester: I Duration: 16 weeks

Course: Communication Skill Code: 160003

Group: B* Compulsory

2. TEACHING AND EXAMINATION SCHEME:

Scheme of instruction & Theory Paper Scheme of Examination Scheme Periods Per Week duration & L/Pr/Cr marks L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total

03 1 04 01 03 100 30 70 25@ 125 314

3. COURSE OBJECTIVE: Language remains a potential communicative medium of expressing ideas and concepts moods, feelings and attitudes. English is a means not only of international commerce; but also it is our window to the world. Properly used, new technology will help students to acquire the communication skills they need to survive in a complex, highly technological knowledge-based economy world. . Proficiency in English is a mandatory requirement of any professional workplace in the global job market. However, the ability to communicate effectively in English does not come easily to many people. Here arises the need to learn communication skills which will enable the students to enhance their comprehension, writing and oral skills in English.

4. COURES OUTCOMES:

1 Use the Various grammatical Structure which will enhance their oral and written communication. 2 Apply all four Language skills (LSRW) Listening, Speaking, Reading writing in real life situations. 3 Demonstrate the proficiency in spoken English by using language lab software 4 Prepare various types of reports, letters at organizational and personal level.

5. DETAILED CONTENTS:

CHAPTER CONTENT HOURS MARKS SECTION-I 1 Language 03 08 Language: Meaning & Nature Characteristics of Language. 2 Development of Language skills - LSRW 05 12 2.1 Productive Skills: Speaking and Writing Types of Speaking and Writing , Techniques to improve Speaking and Writing 2.2 Receptive Skills : Listening and Reading Types of Listening and Reading ,Techniques of Listening and Reading 3 Communication 04 07 3.1 Nature and Definition of communication 3.2 Process/ cycle of communication 3.3 Characteristics of communication 4 Organizational Networks of Communication 04 08 4.1 Importance communication in Organization 4.2 Horizontal communication 4.3 Vertical – downward & upward 4.4 Grapevine communication 4.5 Diagonal Communication 5 Grammar 04 07 5.1 Tense & its Types 5.2 Parts of speech 5.3 Degree and Its types 6 Vocabulary Building 04 08 6.1 Word Formation Processes Affixation : Prefix ,Suffix, clipping, blending compounding , Backformation, shortfoms, Acronyms 6.2 Antonyms and synonyms 6.3 Homonyms, homophones , homographs, 6.4 Heteronyms and capitonyms TOTAL 24 50

SECTION -II 1 Language Lab & Spoken English 06 08 1.1 Listening & Speaking activities 1.2 English sound system (RP) Vowels & Diphthongs(RP),Consonants(RP) 1.2 Word Accent, stress a Rhythm and Intonation

2 Letter writing 04 12 2.1 Importance of business communication 2.2 7 Cs of letter writing , 2.3 Layouts: semi –block ,Full block, 2.4 letter of Enquiry, Order , 2.5 Job application with Resume 3 Reading comprehension 04 12 Reading Unseen passages for comprehension 4 Report Writing 05 12 4.1 Definition and Features of Report 4.2 Formats of reports 4.3 Types of Report : Accident, Investigation etc. 5 Essay writing 05 10 5.1 Definition of essay 5.2 Types of essay :Descriptive , Narrative , Imaginary , Critical, etc TOTAL 24 50

Reference Books:

Name of book Author Publication Aspects of language Teaching Rekha Aslam Northern Book Centre ,New Delhi 1992 Business Communication Lesikar and Petic Tata McGraw Hill Publication New Delhi . 1995 Communication Skills for Orient Longman New Delhi . Technical students ------Business Communication Dr. Urmila Rai Himalaya Publication, Mumbai .

List of Assignments

1. Explain the meaning and nature of Language. 2. Speaking Activity: Each student has to speak on given topic (#) 3. Find out any twenty difficult words from the English newspaper and understand their meaning by using dictionary and use it in your own sentences. 4. Write five examples of each sub type of Tense ( Present , Past and Future ) 5. Write the phonetic transcription of given words by using dictionary. (#) 6. Listen the recorded CD’s on particular topic, and try to imitate the pronunciation by following intonation and rhythm. (#) 7. Listen and mark the primary, secondary accent for following words. (#) 8. Write a report on given topic in proper format. 9. Write a job application with your own resume. 10. Explain the Various formats of letter writing and give examples of each. 11. Write an essay on the given topic. Note: 1. Each student has to attempt given ten assignments. 2. # marked are compulsory assignments/Practical to be completed in Classroom / Language Lab.

QUESTION PAPER PATTERN

1.5 COURSE DETAILS:-

Program: DE/IE/PE/EE/CH Semester: I Duration: 16 weeks

Course: Engineering Drawing Code: 160004

Group: C* Compulsory

2. TEACHING AND EXAMINATION SCHEME:

Scheme of instruction Theory Paper Scheme of Examination Scheme & duration & L/Pr/Cr Periods Per Week marks L P D T Cr Np Hrs Mks SSL Theory T/W PR PRACT Total

02 04 06 ------50@ 50** 100 246

5. DETAILED CONTENTS:

CHAPTER CONTENT HOURS MARKS SECTION-I 01 Introduction : 02 1.1 Importance of Engineering Drawing for the study of technical courses 1.2 Drawing instruments, types of lines and dimensioning (lettering and numbering for term work or assignment) 1.3 Concept of principle planes and quadrants 1.4 I and III angle method of projections 02 2.0 Orthographic Views : 06 2.1 Projections of various objects having flat and curved surfaces using 1st and 3rd angle projection method. 2.2 Conversion of pictorial views in to non- sectional orthographic views. The objects may have slots, holes cavities etc. 2.3 Conversion of Pictorial View in Sectional Orthographic: 2.4 Conversion of pictorial views with cutting plane into sectional orthographic projection (full section only) 03 3.0 Engineering Curves: 04 3.1 Ellipse: Oblong, arcs of circle and concentric circle method. 3.2 Parabola: Eccentricity and rectangular methods. 3.3 Hyperbola : Eccentricity and rectangular methods. 04 4.0 Projection of Planes : 04 4.1 Projection of planes – regular polygons and circle. inclined to one reference plane.

Total 16 SECTION -II 05 5.0 Isometric Views and Projections: 06 5.1 Isometric Views and Projections of linear and curvilinear Features. 06 6.0 Thread Profiles and Screw Fasteners : 04 6.1 Different profiles of threads 6.2 Conventional representations of left hand – right hand threads, single and multi start square threads, external and internal threads. 1. Different types of nuts. 2. Different types of bolts. 3. Lock nuts (Castle, slotted nut, simond’s nut etc) use of plane and spring washers. 07 7.0 Projections of Solids : 06 7.1 Projection of solids like prisms, pyramids, cylinders and cones with axis inclined to one reference plane. TOTAL 16

7. Practice: 1. A2 size sheet to be drawn containing four problems on letter lines and dimensioning

Techniques.

2. One sheet with non sectional orthographic views for the objects with curvilinear features.

3. One sheet with sectional orthographic views four problems on sheet.( full section plane)

4. Home Assignments: One sheet containing two problems non sectional & two problems Sectional orthographic.

5. One sheet with four problems on Ellipse Parabola and Hyperbola

6. One sheet with four problems on Projection of planes

7. Home Assignments: Four problems in sketchbook on curves &Projection of planes.

8. One sheet with four problems on Isometric view having linear and curvilinear features.

9. Home Assignments: One sheet containing four problems on Isometric view.

10.One sheet with Problems on various screw fasteners to besketched by free hand.

11. One sheet with four problems on Projection of solids

12. Home Assignments: Four problems in sketchbook on projection of solids.

8.0 IMPLEMENTATION STRATEGY (PLANNING) :

In depth study and understanding of the subject will be implemented by adoption of the following strategy: i) Theory Teaching Plan ii) Term Work Plan for practical giving problems to draw in the class. iii) Home assignment to practice at home iv) Conduct of two periodical test v)Use of OHP models and charge during theory class and practical periods

8. REFERENCE BOOKS:

Sr. Author Title Edition Year of Publishers & Address No. Publication 1 N.D. Bhatt Geometrical & 14th 2000 Rupalee Publication and Panchal Machine Drawing opposite Amul Dairy – mumbai 2 R.K.Dhawan Engineering Drawing 2nd 2001 S.chand &co. Ltd.Ram Nagar New Delhi- 110055

3 M.L.Dabhade Engineering Graphics 4th. 1995 Mrs. V.A.Velhankar,1030,Model colony-B 12, Akash Ganga Pune -411016 4 N.H. Dubey Engineering Drawing 2nd 2001 S.Chand & Co.Ltd. Ram Nagar

1.6 COURSE DETAILS:-

Program: ALL Semester: I &II Duration: 16 weeks

Course: Workshop Practice Code: 160010

Group: C* Compulsory

2. TEACHING AND EXAMINATION SCHEME:

Scheme of instruction & Theory Paper Scheme of Examination Scheme Periods Per Week duration & L/Pr/Cr marks L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total

01 04 05 - - - - - 50@ 50 145

3. COURSE OBJECTIVE: The students will be able to: 1. Know safety precautions while working on various machines. 2. Understand, select and use of various tools and equipments in fitting, carpentry, welding and plumbing. 3. Read and interpret job drawing 4. Operate, control different machines and equipments. 5. Inspect the job for specified dimensions 6. Produce jobs as per specified dimensions. 4. COURES OUTCOMES:

1 Identify various Marking, Measuring, holding, striking and cutting tools & equipments 2 Explain Various manufacturing processes for industrial products 3 Use Various workshop equipments and tool for different workshop jobs 4 Recall safety practice while working in industry.

5. DETAILED CONTENTS:

CHAPTER CONTENT HOURS MARKS SECTION-I 1 CARPENTRY SHOP 04 1.1 Introduction 1.2 Various types of woods. 1.3 Different types of Tools, Machine & Accessories 2 PLUMBING 04 2.1 Introduction. 2.2 Various marking, measuring, cutting, holding and striking tools. 2.3Different G.I pipes and PVC pipes flexible pipes 2.4G.I .Pipes and PVC pipes fittings and accessories. 2.5 Adhesive solvent chemical reaction 3 FITTING SHOP 04 3.1 Introduction to welding, soldering, branzing. 3.2 Various Marking, Measuring Cutting, Holding and striking tools 3.3 Different Fitting operation like chipping, Filling, Right angle, Drilling, Tapping 3.4 Working principle of Drilling machine, Tapping dies and its use. 3.5 Safety Precaution and safety Equipments. 4 WELDING SHOP 04 4.1 Introduction to welding, soldering, brazing. 4.2. Types of welding joints, gas welding & gas cutting 4.3. Safety precaution in welding, safety equipments and its used in welding process TOTAL 16

Practical:

Sr. No. Details of Practical Contents

1 CARPENTRY & PATTERN MAKING SHOP (Group of TWO Students) 1. Demonstration of different Wood Working Tools / Machines. 2. Demonstration of different Wood Working Processes, like Planning, Marking, Chiseling, Grooving, etc. 3. One Carpentry and one Pattern Making job for group of students.

2 FITTING SHOP (Group of TWO Students)

1. Demonstration of different Fitting Tools and Drilling Machines and Power Tools. 2. Demonstration of different operations like Chipping, Filing, Drilling, Tapping, Cutting etc. 3. Two job for a group of student involving practice of Chipping, Filing, Drilling, Tapping, Cutting and sawing operations.

3 PLUMBING SHOP

1. Demonstration of different plumbing tools 2. Demonstration of different operations in plumbing, observing different pipe joints and pipe accessories. Different samples of PVC pipes and PVC pipe fittings. 3. Demonstration of Pipe threading using standard die sets. 4 WELDING SHOP 1. Demonstration of soldering and brazing processes. 2. Assignment on welding including Gas welding processes NOTE: 1] The instructor shall give demonstration to the students by preparing a specimen job as per the job drawing. 2] The workshop diary/journal shall be maintained by each student duly signed by instructor of respective shop 3] Journal should contain a. Sketches of different tools used in workshop with practical applications. b. Materials used for different job with their properties, advantages, disadvantages and applications. c. Job/Part Drawings. 4] Journal should be certified by the lecturer in charge.

Reference Books:

Name of book Author Publication Workshop Technology S.K. hajara Media Promoters and Publication-New Delhi chaudhary Workshop Technology B.S. Raghuwanshi Dhanpat rai & Sons- New Delhi Production Technology R.K.Jain Khanna Publisher- New Delhi

1.7 COURSE DETAILS:-

Program: ALL Semester: I/II Duration: 16 weeks

Course: Environmental Studies Code: 160009

Group: B* Compulsory

2. TEACHING AND EXAMINATION SCHEME:

Scheme of instruction & Theory Paper Scheme of Examination Scheme Periods Per Week duration & L/Pr/Cr marks L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total

2 02 50@ 50 202

3. COURSE OBJECTIVE: To impart knowledge about renewable and non-renewable natural resources. To understand and appreciate the concept of ecosystems, biodiversity and conservation. To increase the awareness regarding environmental pollution, climate change, water conservation and environmental legislations.

4. COURES OUTCOMES:

1 Identify and classify different natural resources and use them prudently 2 Recognize and categorize the different ecosystem 3 Discuss and estimate the importance of biodiversity and its conversion 4 Judge the type of pollution, identify the pollutant and propose and design methods to reduce the same 6 Use the information regarding environmental legislation to improve upon their surrounding for the betterment of the community.

5. DETAILED CONTENTS:

CHAPTER CONTENT HOURS MARKS SECTION-I 1 1.0 The Multidisciplinary nature of environmental 03 studies: 1.1 Definition, scope and importance Need for public awareness 2 2.0 Natural Resources: 10 2.1) Renewable and non-renewable resources: Natural resources and associated problems Forest resources: Use and over-exploitation, deforestation,. Timber extraction, mining, dams and their effects on forest and tribal people. Water resources: Use and over-utilization of surface and ground water, floods, drought, conflicts over water, dams-benefits and problems. Mineral resources: Use and exploitation, environmental effects of extracting and using mineral resources. Food resources: World food problems, changes caused by agriculture and overgrazing, effects of modern agriculture, fertilizer-pesticide problems, water logging, salinity. Land resources: Land as a resource, land degradation, man induced landslides, soil erosion and desertification. 2.2) Energy Crisis: Energy resources : Renewable Energy Resources – Biogas, Solar energy, Wind energy, Energy from falling water, Energy from wastes and tidal energy. Non-Renewable Energy Resources – Coal, Oil, Natural gas

Issue of economic viability and ability to meet demands. Inequitable use of energy in urban and rural areas.

3 ECOSYSTEM 03 Concept of ecosystem Major ecosystem in the world TOTAL 16

SECTION -II

4 4.0 Biodiversity and its conservation: 03 4.1 Concepts 4.2 Threats to biodiversity 4.3 Value and conservation of biodiversity 5 5.0 Environmental Pollution: 06 5.1 Definition Cause, effects and control measures of  Air pollution  Water pollution  Soil pollution  Noise pollution  Nuclear hazards 5.2 Types of wastes – generation, characteristics, treatment and disposal of:  Solid waste  e- waste  Biomedical waste 6 6.0 Social Issues and the Environment : 07 6.1 From Unsustainable to Sustainable development 6.2 Water conservation, rain water harvesting, watershed management 6.3 Environmental ethics: Issues and possible solutions like Carbon Credit. 6.4 Climate change, global warming, acid rain, ozone layer depletion, nuclear accidents and holocaust. 6.5 Environment legislations-  Legal aspects related to environment  Brief description of various acts involving air, water and forests.  ISO-14000  Issues involved in enforcement of environmental legislation TOTAL 32

5. PRACTICE: Term work: • Visit to a local area to document environmental assets river/ forest/ grassland/ hill/ mountain • Visit to a local polluted site- Urban/ Rural/ Industrial/ Agricultural • Study of common plants, insects, birds. • Study of simple ecosystems- pond, river, hill slopes, etc. • Group discussions, film shows, debates, case studies, expert lectures on the different topics of the curriculum.

6. IMPLEMENTATION STRATEGY (PLANNING):  Theory topics and practice experiments should be done simultaneously. This will help the students to understand the topics.

7. REFERENCE:

Sr. Author Title Publishers & Address No. Text book of 1. Erach Bharucha UGC Press Environmental studies 2. Rajagopalan Environmental studies Oxford University Press Drling Kindersley(India)Pvt. Ltd 3. Anandita Basak Environmental studies Pearson Fundamental concepts in 4. D.D. Mishra S. Chand & Co. Ltd. Environmental studies Role of Tech. in Dhanpat Rai Publishing Co. New 5. Jain and Jain Environment and Health Delhi

Shri Vile Parle Kelavani Mandal SHRI BHAGUBHAI MAFATLAL POLYTECHNIC TEACHING AND EXAMINATION SCHEME PROGRAMME: PLASTIC ENGINEERING SEMESTER:II W.E.F Batch Admitted JUNE 2016

Scheme of Instructions Theory Paper and Periods per week duration and Scheme Of Examination Gr Scheme Sr. No. Course Name & Code marks L/P/Cr

L P D T Cr Hrs Mks SSL Paper T/W PR OR Total 2.1 Machine Drawing & AutoCAD 2 2 2 - 6 - - - - 50@ 50 ** - 100 C* 246 (160501) 2.2 Development of life Skill 2 - - 1 3 - - - - 50@ - 50** 100 B* 213 (160006) 2.3 Applied Physics 4 2 - - 6 03 100 30 70 25@ 50 ** - 175 B* 426 (160005) 2.4 Material Science 2 2 - - 4 03 100 30 70 25@ -- 25** 150 C* 224 (160502) 2.5 Engineering Mathematics 3 - - 1 4 03 100 30 70 25@ - - 125 B* 314 (160008) 2.6 Polymer Chemistry 3 2 - - 5 03 100 30 70 25@ 50 ** - 175 C* 325 (160503) 2.7 Organic & Physical Chemistry 3 2 - - 5 03 100 30 70 25@ 50 ** - 175 C* 325 (160604) TOTAL 19 10 2 2 33 No of Papers-5 150 350 225 200 75 1000 TOTAL PERIODS = 33 TOTAL MARKS = 1000

HOD PRINCIPAL

2.1 COURSE DETAILS:-

Program: Plastics Engineering Semester: II Duration: 16 weeks

Course: Machine Drawing & Auto CAD Code: 160501

Group: C* Compulsory

2. TEACHING AND EXAMINATION SCHEME:

Scheme of instruction & Theory Paper Scheme of Examination Scheme Periods Per Week duration & L/Pr/Cr marks L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total

02 02 02 06 50@ 50** 100 246

3. COURSE OBJECTIVE: 1. To Explain different types of assemblies used in machines. 2. To provide basic understanding of solids intersections. 3. Study of various assemblies (sub assemblies) all details drawing of machine parts of assembly such as joints, bearing,jig,and fixtures, machine vice, screw jack tool post etc. 4. To study welded joints.

4. COURES OUTCOMES:

1 Describe welded joints along with its types. 2 understand design of screw jack 3 define utility of Auto Cad in designing define utility of Auto Cad in designing 4 Create part design using auto cad

5. DETAILED CONTENTS:

CHAPTER CONTENT HOURS MARKS SECTION-I 1 INTERPRETATION OF SURFACES OF 04 SOLIDS: 1.1 Intersections of surfaces of the solids with axis perpendicular or parallel to reference plane 1.2 Intersection of two prisms 1.3 Intersection of two cylinders 1.4 Intersection of prism and cylinder 1.5 Intersection of pyramid and prism 1.6 Intersection of cone and cylinders. 2 JOINTS : 03 2.1. Cotter, cotter joints and knuckle joints. 2.2. Assembly and details of joints. 3 FRICTIONAL(BUSH) BEARING : 03 3.1 Solid Bearing 3.2 Bush Bearing 3.3 Plummer block 3.4 Pivot( Foot Step) bearing 3.5 assembly and details of bearings. 4 DETAILS AND ASSEMBLY OF MACHINE 02 PARTS: 4.1 Screw jack, vices tool post, simple tail stock. 5 WORKING DRAWING : 04 5.1 Weld symbol 5.2 Machining and surface finish symbol 5.3 Limits, fits and tolerances 5.4 Geometrical tolerances 5.5 Representation of the above symbols and tolerances on part drawing. TOTAL 16 SECTION -II 6 INTRODUCTION TO COMPUTER 03 PERIPHERARL: 6.1 General ideas, study of printers plotters, Digitizers, mouse, joystick etc. 6.2 Introduction to AUTO CAD 6.3 Concept and terminology, introducing different features, program operation, features, advance drafting. 7 02 INSTALLATION AND FILE MANAGEMENT : 7.1 Loading Auto CAD, different library files. 7.2 Familiarization with editing plotting ,configuring 7.3 Converting of graphics with computer aided Instruction. Understanding the mathematical terms.

8 DRAWINGS COMMANDS 02 8.1 Basics drawing commands to draw primitives Like line, point arc, circle etc. 8.2 Drawing commands like Plane, donut, hatch etc.

9 UTILITY COMMANDS 01 9.1Utility commands like end, save, status etc. 9.2 Edit & Inquiry commands-commands like copy, moves, erase ,area,etc. 10 DISPLAY AND SETTING COMMANDS 01 10.1 Display commands like zoom, pan, view, regeneration etc. 10.2 Setting command like grid,ortho, axis,etc. 11 LAYER AND SHAPE FILE: 01 11.1 Concept and use of layer command 11.2 Creation of shape file 11.3 Creating line type, creating font style etc. 12 DIMENSIONING OF SPECIAL FEATURES : 02 12.1 Different dimension type, dimensioning adding tolerance, central radius, leader, status, dim variable. 12.2 study of hatch patterns. 12.3 Study of script and slide show. 13 THREE DIMENSIONAL DRAWING: 04 13.1 Commands point,hide,view,3D-View,elevation 3D- Polyline,3D mesh. 13.2 UCS,UCSICON,Change property 13.3 TABSURF,REVSURF,EDGESURF,3DARRAY 13.4 3D Operation like,ADD,SUBSTRACT,etc. TOTAL 16

5. LIST OF PRACTICALS:-

The students will draw the following sheets.

1 . A drawing sheet on four problems of Intersection of surfaces of solids.

- Home Assignment: A drawing sheet on four problems of Intersection of surfaces of solids.

- A drawing sheet on assembly/details of joints.

- A drawing sheet on assembly/details of bearings

Project- Chart and model making on above topics by individual or group.

- A drawing sheet on two problems of assembly/ details drawing of machine parts. Home Assignment- A drawing sheet on two problems of assembly/details drawing of machine parts.

- A drawing sheet on two problems of working drawing of detail/ assembly. - To study the operation of different peripherals. 6 . To install AutoCAD, study of main execution file, Configuration file and supporting file with main menu. 6.1 To study of basic drawing, utility, edit and enquiry commands. 6.2 To study display commands and drawing aid feature. 6.3 To study hatch pattern, line type, sketch, layer, dimension commands 6.4 To study customization of menu using macros. 6.5 To study 3D Command. 6.6 To draw an actually drafted design.

7 .IMPLEMENTATION STRATEGY

In depth study and understanding of the Course will be implemented by following strategy

1. Lesson plan

2. Use of charts, models, transparencies

3. Use of a devices

8. REFERENCE BOOKS:

Sr. Author Title Edition Year of Publishers & Address No. Publication 1 N.D. Bhatt & Geometrical and 14th 2000 Rupalee publication opp. Panchal Machine Drawing Amul Dairy, court Road,anand-388001 2 R.K. Dhawan Engineering Drawing 2nd 2001 S.Chand&co. Ltd., Ram Nagar,new delhi –110055 3 R.K. Dhawan Machine Drawing 2nd 2001 S.Chand&co. Ltd., Ram Nagar,new delhi –110055 4 M.L.Dabhade Engineering Graphics 4th 1995 Mrs.V.Avelhankar,1030, Model colony,B-12,Akash Ganga, Pune-411016

2.2 COURSE DETAILS:-

Program: ALL Semester: II Duration: 16 weeks

Course: Development of Life Skills Code: 160006

Group: B* Compulsory

2. TEACHING AND EXAMINATION SCHEME:

Scheme of instruction & Theory Paper Scheme of Examination Scheme Periods Per Week duration & L/Pr/Cr marks L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total

02 1 03 50@ 50** 100 213

3. COURSE OBJECTIVE: Life skills include psycho-social competencies and interpersonal skills that help people make informed decisions, solve problems, think critically and creatively, communicate Effectively, build healthy relationships, empathize with others, and cope with others in a healthy and productive manner. It enables us to translate knowledge, attitudes and values into actual abilities. Children learn Life Skills from parents, teachers and significant others who act as their role models. They gradually learn to use a particular skill effectively in diverse situation to cope with challenges of life. 4. COURES OUTCOMES:

1 Face the challenges of the new millennium, ruled by globalisation and real life difficulties of new era. 2 Apply various life skills, different spheres of professional life and to enhance their ability to contribute as youth force. 3 Learn to make maximum use of time for more creative and constructive work 4 Understand the social responsibility and enhance their positive and healty behaviours.

5. DETAILED CONTENTS:

CHAPTER CONTENT HOURS MARKS SECTION-I 1 Personality Development 02 07 1.1 Introduction, 1.2 Determinants of Personality- biological, Psychological and socio- cultural factors. 1.3 Areas of Personality development, 1.4 self analysis, 2 Time Management 02 06 2.1 Introduction, 2.2 Time planning, How to plan time, 2.3 Time wasters, Time management 2.4 Time matrix etc. 3 Stress Management 02 06 3.1 Definition of stress, 3.2 Types of personality and stress, 3.3 Sources of stress 3.4 Stress Busters 3.5 Psychological reaction to stress 3.6 Yoga and stress control. etc 4 Problem Solving and Decision Making 03 07 Problem Solving 4.1Definition, 4.2 Steps in Problem Solving 4.3 Factors Influencing Problem Solving Decision Making 4.4 Definition Process, Need Consequences, 4.5 Models of Decision Making 4.6 Goal Setting 5 Memory and Cognition 02 07 1.1 Basic concept of memory 1.2 Dual store Memory Model 1.3 Short term Memory 1.4 Working memory , 1.5 Long term memory 6 Motivation 02 07 6.1 Introduction to Motivation 6.2 Self- Motivation , 6.3 Theories of Motivation 7 Creativity and Innovation 03 08 7.1 Nature and Meaning of Creativity and innovation 7.2 Barriers to Creativity and Innovation 7.3 Attitude & Aptitude 8 Conflict Management 02 08 8.1 Definition of Conflict 8.2 Sources of Conflict , 8.3 Types of Conflict, 8.4 Conflict Resolution , 8.5 Steps In Conflict Resolution 9 SWOT Analysis 02 07 9.1 Concept of SWOT 9.2 Scope of SWOT, 9.3 SWOT as decision making tool , 9.4 How to go about SWOT

10 Health 02 07 10.1 Health management 10.2 Food , Exercise and Rest 10.3 Body Observation 10.4 Addictions

11 Group discussion & Interview techniques 04 08 11.1 Importance of Objective GD 11.2 Procedure for GD, 11.3 Evaluation criteria for GD. 11.4 Types of interviews 11.5 preparation for interviews 11.6 Some Do’s and Don’ts for interview 11.7 FAQ in interview 12 Body language 02 07 12.1 Importance of Body language 12.2 Eye contact , Gestures , Postures 12.3 Facial expressions, Dress/ appearance 13 Team Building 02 07 13.1 Definition of Team 13.2 Importance and necessity in working team 13.3 Team dynamics 13.4 Transforming groups into teams 14 Task Management 02 06 14.1 Definition of task 14.2 Task characteristics, 14.3 Task sponsor and task stakeholder 14.4 Planning the task 14.5 Task evaluation Reference Books :

Name of book Author Publication

Life Skills Training for Positive Nair. A. Radha Rajiv Gandhi National Institute of Behaviour krishnan, Youth Development, Tamil Nadu.

Hurlock, B. Personality Development, Elizabeth Tata Mc Graw Hill Publishing Company Limited, New Delhi. 2007

Managing Time First Dr.R.L.Bhatia Wheeler Publishing 1994 Development of Generic skill - I K . Sudesh Nandu Publication ,Mumbai & Development of life skills -II

2.3. COURSE DETAILS:-

Program: ALL Semester: II Duration: 16 weeks

Course: Applied Physics Code: 160005

Group: B* Compulsory

2. TEACHING AND EXAMINATION SCHEME:

Scheme of instruction & Theory Paper Scheme of Examination Scheme Periods Per Week duration & L/Pr/Cr marks L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total

04 02 06 01 03 100 30 70 25@ 50** 175 426

3. COURSE OBJECTIVE:

 To understand the physical properties of engineering materials .  To understand the principles and laws of physics.  To understand the physical quantities and it’s relation with one another.  To develop laboratory skills of investigations for use in production and technology

4. COURES OUTCOMES: After the successful completion of the course the student will be able to 1 Compute the various physical quantities with accuracy and precision 2 Recognize the use of physical properties of different materials. 3 Choose and classify materials for different engineering applications. 4 Calculate the errors and minimize it during experiments 5 Demonstrate the various physical phenomenon 6 List the material required to proceed work.

5. DETAILED CONTENTS:

CHAPTER CONTENT HOURS MARKS SECTION-I 1 1.1 Fundamental, Derived, supplementary SI units. 06 04 Accuracy and precision in measurement .significant figures in measured quantities and estimation of error 2 PROPERTIES OF MATTER: 18 12 Elasticity, Surface tension, Viscosity 2.1. Elasticity: Deforming force, restoring force, elastic and plastic body. 2.1.2 Stress and Strain with their types. 2.1.3 Elastic Limit, Hooke’s Law. 2.1.4 Moduli of elasticity 2.1.5 Stress- Strain diagram, behaviour of wire under continuously increasing load. 2.1.6 Definitions of yield point, ultimate stress, factor of safety. 2.1.7. Numerical on stress, strain, and young’s modulus. 2.2 Surface Tension : 2.2.1: Molecular force, cohesive and Adhesive force, molecular range, sphere of influence. 2.2.3 . Definitions of surface tension and its S.I. Unit, angle of contact. 2.2.4. Capillary action with example, shape of meniscus for water and mercury. 2.2.5.Relation between surface tension, capillary rise and radius of capillary ( no derivation ) 2.2.6. Effect of Impurities and temperatures on surface tension. 2.2.7 Numerical on relation between surface tension, capillary rise and radius. 2.3 Viscosity: 2.3.1 Fluid friction, viscous force. 2.3.2 Definition of viscosity, velocity gradient. 2.3.3 Newton’s Law of viscosity, Definition, coefficient of viscosity and its SI unit. 2.3.4 Streamline and turbulent flow with example, critical velocity. 2.3.5 Experimental determination: Poiseuille’s method for viscosity, Stoke’s method. 2.3.6 Variation of viscosity with temperature. 2.3.7 Reynolds number and its significance. 2.3.8 Stoke’s formula :Free fall of body through viscous medium.( no derivation ) 2.3.9. Numerical on coefficient of viscosity, Reynolds’s number and stoke’s formula. 3 HEAT AND TEMPERATURE: 08 06 3.1 HEAT : 3.1.1. Conduction, Convection and radiation, good and bad conductor of heat with examples. 3.1.2 Law of thermal conductivity, coefficient of thermal conductivity and its SI unit. 3.1.3.Defination of linear aerial cubical expansion and relation between them.(no derivation) 3.1.4. General Metallurgical processes. 3.2 TEMPERATURES : 3.2.1Boyle’s Law, Charle’s Law, Gay lussac’s Law. 3.2.2. Absolute Zero temperatures, Kelvin scale of temperatures gas equation (statement only) 3.2.3 Effect of temperatures on physical parameter. 3.2.4 Temperature measurement: Optical pyrometer, Thermoelectric thermometer. 4 SOUND,ULTRASONIC AND ACOUSTICS 18 10 4.1 Simple Harmonic Motion 4.1.1Uniform Circular motion, periodic motion, vibration motion (definition with examples). 4.1.2 Simple Harmonic Motion (S.H.M) (definition) 4.1.3 Characteristics of S.H.M. 4.1.4 Amplitude , Frequency, Period of S.H.M. 4.1.5 General equations of ( S.H.M.) ( no derivation) 4.1.6 Graphical representation of S.H.M. ( only diagram ). 4.1.7 Phase of S.H.M. , Epoch or phase constant of S.H.M. ( definition ). 4.1.8 Numericals on amplitude , frequency and period of S.H.M. 4.2 Wave Motion 4.2.1Defination of Wave motion, amplitude, period, frequency and wavelenghth. 4.2.2 Relation between velocity, frequency,and wavelength. 4.2.3Equation of progressive wave ( no derivation ). 4.2.3 Longitudinal and transverse wave. 4.2.4 Definition and formation of stationary wave. 4.2.5 Definition of Node, Andtinode, Free vibration, Forced vibration and Resonance. 4.2.6 Velocity of sound by resonance tube. 4.2.7 Frequency of A.C. Supply by Sonometer. 4.2.8Numericals on relation v = nλ and resonance. 4.3 Acoustics and Reverberation : 4.3.1Defination of Echo, Reverberation, Reverberation time. 4.3.2 Sabine’s formula ( No derivation ). 4.3.3 Definition of Absorption coefficient, Open window unit (OWU), Absorption coefficient in terms of OWU. 4.3.4 Essential features for good acoustics or Acoustical planning. 4.3.5 Production of ultrasonic , Properties , applications 4.3.6 Numerical problems on Sabine’s formula.

SECTION –II 5 OPTICS : 15 10 5.1Photoelectric effect: 5.1.1 Statement of photoelectric effect , Planck’s hypotheses, Einstein’s equation. 5.1.2 Definition: Threshold wavelength , Threshold frequency, Work function. 5.1.2 Study of experimental set up for study of photoelectric effect, Study of factors on which photoelectric effect depend on. Defination : Stopping potential. 5.1.3 Characteristics of photoelectric effect. 5.1.4 Photocells : Photoemissive, photoconductive, photovoltaic. 5.1.5 Engineering applications. 5.1.6 Numericals on energy of photon , work function, Einstein’s equation. 5.2 Interference : 5.2.1 Interference of light, Interference pattern. Constructive interference, Destructive interference. Steady interference of light. 5.2.2 Conditions for steady interference pattern 5.2.3 Formation of thin film, Newton’s rings, Newton’s rings setup, Explanation of formation of Newton’s rings. Wavelength of source of light (No derivation) 5.2.4 Optical flatness, Engineering Applications. 5.3 Diffraction : 5.3.1 Diffraction of light, Diffraction at a slit, 5.3.2 Diffraction Grating, Characteristics of grating spectra. 5.4 Polarization : 5.4.1 Polarization of light, Defination : Plane of polarization, plane of vibration 5.4.2 Explanation of polarization of light, Nicol prism. 5.4.3 Optical activity and optically active substance, List of optically active substances. 5.4.4 Dextro-rotatory or right handed substances, Laevo-rotatory or left handed substances. 5.4.5 Defination: Optical rotation, Specific rotation. 5.4.6 Lorentz half shade polarimeter 5.4.7 Engineering applications of polarization. 5.4.8 Numericals on diffraction grating and specific rotation. 6 ELECTRICITY AND MAGNETISM: 15 09 6.1 Coulomb’s law , Intensity and Potential : 6.1.1 Coulomb’s inverse square law for electric charges, Electric fields, Intensity of electric field. 6.1.2 Electric line of forces, Properties of electric line of forces. 6.1.3 Electric flux, Electric flux density, Relation between flux density and Intensity of electric field. 6.1.4 Electric potential, Absolute electric potential. 6.1.5 Expression for the potential at a point due to a point charge, Absolute potential at a point, Potential of Earth. Intensity of Electric field at a point, Potential Numerical problems. 6.2 Capacotor : 6.2.1 Capasity of conductor, Defination: Capacitance, Farad. 6.2.2 Capacitance of Spherical conductor, Principle of capacitor ( condenser ). 6.2.3 Capacitors in series and parallel, Expression for the energy stored, 6.3.4 Numericals on capacitor. 6.4 Current electricity : 6.4.1 Ohm’s law, Resistence, Specific resistance, Combination of resistances, e.m.f. and p.d., Temperature coefficient of resistance. 6.4.2 Wheatstone’s network, Wheatstone’s network, Wheatstone’s Bridge(W.B.), Potentiometer , Applications , Numerical problems on specific resistances and wheatstone’bridge. 6.4 Magnetic materials : 6.4.1 Modern concepts of magnetism, Dia, Para, Ferromagnetism, 6.4.2 Testing of magnetic materials , Current carrying conductor in magnetic field, 6.4.3 Moving coil galvanometer , Shunt. 7.0 MODERN PHYSICS : 15 10 7.1 Bohr’s theory : 7.1.1 Bohr’s Postulates , Energy level diagram for hydrogen atom. 7.2 Crystal Structure 7.2.1 Space lattice, Unit cell, Cubic Crystal Sructures- Simple cubic,(S.C.), Body centred cubic(B.C.C.), Face centred cubic(F.C.C.). 7.2.2 Number of atoms per unit cell, Atomic radius, Co-ordination number, Packing density. 7.2.3 Atomic planes and spacing, Miller indices. 7.3 Band theory of solids 7.3.1 Classification of materials in to conductorsm semiconductors and insulators , Doping, 7.3.2 Formation of p type and n type semiconductor. 7.5 Lasers : 7.5.1 Elementary idea , Spontaneous and Stimulated emissions, Ruby laser, Helium-neon laser. 7.6 Fibre optics 7.6.1Total internal reflection, Wave guide for light, optical fibre-step index and graded ibdex, Applications. 8.0 SUPERCONDUCTIVITY AND 05 03 NANOTECHNOLOGY: 8.1 Super conductivity : 8.1.1 Principle of superconductivity, zero ohmic resistance, Meissner effect. 8.1.2 Properties and Applications. 8.2 Nanotechnology : 8.2.1 Nano – Technology , Nano – science , Nano – materials , Nano – machines. 8.2.2 Instruments being used in Nano – technology, Five generation of Nano – technology, Carbon allutrops,Applications. TOTAL 100 64

B) PRACTICALCONTENTS :

a) Experiments to be perform ( Any 10 ) : 1. Use of Measuring Instruments – Vernier Callipers, Micrometer Screw Gauge , Spherometer. 2. Young’s Modulus by Searle’s Apparatus. 3. Surface tension by Capillary rise method. 4. Viscosity by Poiseuille’s method. 5. Thermal conductivity of a good conductor by Searle’s Apparatus. 6. Velocity of sound by Resonance. 7. Frequency of A.C. Supply by Sonometer and Verification by C.R.O. 8. Study of Spectrometer ( Minimum Deviation and Refractive Index and Angle of Prism) 9. Wavelength of Light by Diffraction Grating. 10. Specific rotation by Polarimeter. 11. ‘J ‘by Electrical Method. 12. Use of Whetstone’s Bridge ( Resistance , Specific resistance ). 13. Use of Potentiometer (Principle Comparison of e.m.f.of Cell , Calibration of Voltmeter). 14. Study of Crystal Structure. 15. Wavelength of Laser Beam ( He – Ne ) by Diffraction Grating. b) Demonstrations (Any 04) i) Use of Precision Measuring Instruments ( Dial Vernier , Dial Micrometer , Travelling Microscope etc.) ii) Poisson’s Ratio for Rubber Tube. iii) Temperature of Flame ( Optical Pyrometer ) iv) Spectra of Ionised Gases. v) Study of Photocell. vi) Study of Newton’s Rings. vii) Study of Para and Diamagnetism by Electromagnet. 6. TERM WORK : Compulsory term-work on the list of experiments written in a journal and carrying – marks on timely submission basis specified at the index sheet of Physics Journal. 7. SCHEME OF PRACTICAL EXAMINATION: ( i ) Each candidate will be examined in one experiment from among those prescribed in the syllabus. The duration of the experiment will be two hours ( with a coupling of Demonstration if any ). ( ii ) The performance of the candidate in the practical examination will be assessed out of 50 marks as shown in the following scheme. Scheme of Assessment: a) Connections , adjustments and observations………………………….20 marks b) Circuit Diagram, figures and tabulation………………………………10 marks c) Formula, calculations and graphs if any………………………………10 marks d) Oral……………………………………………………………………05 marks e) Correct answer or appropriate result………………………………….05 marks 50 marks

8. IMPLEMENTATION STRATEGY (PLANNING): ( i ) Theory – Lesson Plan ( ii ) Practical – Scheme of making for T/W, Scheme of assessment for Practical Examination.

Sr. Author Title Publishers & Address No . R.K. Gaur and Dhanpat Rai Publishing Co. 1. Engineering Physics S.L. Gupta New Delhi New Age International , New 2. M.R.Shrinivasan Physics for Engineers Delhi P.G.Kshirsagar and A Text Book of Engineering S.Chand and Co. Ltd , New 3. M.N.Avandhunu Physics Delhi lu Gambhir, Introductory Physics – 4. Durgapal and Wiley Eastern Volume 1,2 & 3 Banerji

QUESTION PAPER PATTERN

2.4 COURSE DETAILS:-

Program: Plastics Engineering Semester: II Duration: 16 weeks

Course: Material Science Code: 160502

Group: C* Compulsory

2. TEACHING AND EXAMINATION SCHEME:

Scheme of instruction & Theory Paper Scheme of Examination Scheme Periods Per Week duration & L/Pr/Cr marks L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total

02 02 04 01 03 100 30 70 25@ 25** 150 224

3. COURSE OBJECTIVE: 1. To provide basic knowledge of properties and applications of important metals, alloys and non-metallic materials and selection criteria for desired application. 2. To provide knowledge of heat treatment given to steel. 3. To provide basic knowledge of materials to construct mold & dies components.

4. COURES OUTCOMES:

1 List out metals & non-metals.

2 Understand definition of material science, difference between metals & non- metals & its alloy.

3 Explain mechanical properties, technological properties & Indian standard specification for metals & non-metals.

4 Arrange metals & non-metals according to its composition, properties & uses & select factors affecting mechanical properties.

5 Justify “Heat treatment is required to select & detect its defect 6 Describe materials used in constructions of moulds & dies components & do various mechanical tests Such as Rockwell Hardness, yield strength, creep properties, microscopic examination, and Heat treatment methods.

5. DETAILED CONTENTS:

CHAPTER CONTENT HOURS MARKS SECTION-I 1 1.0 Introduction to Material science 04 10 1.1 Definition of materials science and their importance. 1.2 Classification: Metals and non-metals, Ferrous and non-ferrous metals and their alloys 1.3 Names of common metals, their alloys and non- metals used in Industry 1.4 Physical properties - Appearance, lustre, colour, density and melting point. 2 2.0 Properties of Materials 06 20 2.1 Definition of Property 2.2 Classification of Properties (Spectrum) 2.3 Mechanical Properties - hardness, brittleness, elasticity, resilience, plasticity, yield strength, tensile strength, ductility, malleability, impact strength, creep, fatigue, wear resistance 2.4 Factors affecting. mechanical properties 2.5 Factors considered in selection of materials. Some examples for selecting materials eg. Spring, Gear, Screw Driver etc.

3 3.0 Selection, specifications and commercial 06 20 availability of materials 3.1 Practical considerations for selection of material for different purposes 3.2 ISO/Bureau of Indian standard specifications for metals, non-metals, various components and materials. 3.3 Technological Properties of metals and alloys cost ability, Machinability, Weldability, forgability, formability

TOTAL 16 50

SECTION -II 4 4.0 Metals and alloys (Types, Composition, 08 20 Properties and uses. 4.1Cast Irons 4.2 Steels: Plain Carbon Steels, effect of alloying elements on properties of Steels. Stainless Steel, tools Steels, Die Steels, Spring Still 4.3 Non Ferrous Metals and alloys Cu, Zn, Sn, Pb, AT, brass, Bronze, Gunmetal, Bearing Metal, Duralumin 5 5.0 Non Metallic Materials 04 15 5.1 Ceramics 5.2 Refractoriness 5.3 Insulating Materials 5.4 Plastic Rubbers 5.5 Composites 5.6 Cryogenic Materials 5.7 Super Alloys 6 6.0 Heat treatment of Steel 6.1 Introduction - Definition, Purpose, Principles. 6.2 Types - Annealing, Normalizing, Hardening, Tempering 6.3 Case I Surface hardening methods Carburising, Cyaniding, nit riding flame hardening. 6.4 Heat treatment defects

6. LIST OF PRACTICALS:-

1) To determine Rockwell hardness of metal sheet 2) Determine yield strength of metal. 3) To study the creep properties of metal 4) Microscopic examination of metal. 5) To study the iron-carbon equilibrium system. 6) To study the heat treatment methods of metal. 7) To study materials of constructions for mold & dies components.

7. IMPLEMENTATION STRTERGY (PLANNING) Term Work 1. Preparation of specimen for micro examination 2. Microstructures and properties of cast irons and steel. 3. Heat treatment processes 4. Demonstration and visit to heat treatment shop. 5. Visit to mold fabrication industry/ machine manufacturing industry.

8. REFERENCE BOOKS:-

Year of Publishers & Sr.No. Author Title Edition Publication Address

Material Science & DhanpatRai& Sons 1 Dr. O. P. Khanna Metallurgy 12th 2003 New Delhi Material Science & 2. Dr. V. D. Kodire Metallurgy 10th 2003 Everest Publication Media Promoter & Public Pvt. Ltd. S. K. Hazza Mumbai 3. Choudhary Material Science & 10th 2003 Process Engineering Peace Publication Lakhtin Physical Metallurgy 4th 1975 Mascow

Properties & Selection American Society 4. A.S.M. Vol. I Iron & Steel 10th 1998 for Metels

American Society 5. A.S.M. Vol. V Heat Treatment 10th 1998 for Metels

QUESTION PAPER PATTERN

2.5 COURSE DETAILS:-

Program: ALL Semester: II Duration: 16 weeks

Course: Engineering Mathematics Code: 160008

Group: B* Compulsory

2. TEACHING AND EXAMINATION SCHEME:

Scheme of instruction & Theory Paper Scheme of Examination Scheme Periods Per Week duration & L/Pr/Cr marks L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total

03 00 1 04 01 03 100 30 70 25@ 125 314

3. COURSE OBJECTIVE: Engineering Mathematics is classified as Basic science subject which intends to teach students the facts concepts and principles of Mathematics that can be applied to solve problem in engineering field. 4. COURES OUTCOMES: 1 Evaluate Problems on functions and limits of various types. 2 Analyse suitable methods to solve derivatives and its application in the field of engineering 3 Perform the various operation on complex numbers 4 Apply the concept of vector to solve problems of work done and force.

5. DETAILED CONTENTS:

CHAPTER CONTENT HOURS MARKS SECTION-I 1 FUNCTION AND LIMIT 10 22 1.1 Definition of variable, constant, value of function, composite function. 1.2 Limit of algebraic, trigonometric,expontial and logarithmic. 2 DERIVATIVES 14 28 2.1 Definition of Derivatives 2.2 Rules of Differentiation 2.3 Composite Function 2.4 Inverse trigonometric function 2.5 Implicit function 2.6 Logarithmic function 2.7 Parametric function. 2.8 Derivative of one function w.r.t another function. 2.9 Second order differentiation TOTAL 24 50 SECTION-II 3 APPLICATION OF DERIVATIVES : 08 16 3.1 Geometrical meaning of Derivative 3.2 Tangent and normal line Rates 3.3 Velocity and Acceleration 3.4 Maxima & Minima 3.5 Radius of curvature 4 COMPLEX NUMBER 08 18 4.1 Definition of complex number 4.2 Algebra of complex numer,equality,addition,subtraction, multiplication and division 4.3 De Movires theorem. 4.4 Euler’s form of circular function 4.5 Hyperbolic functions. 5 VECTOR ALGEBRA 08 16 5.1 Definition of vector 5.2 Algebra of vectors, equality, addition,substraction and multiplication. 5.3 Dot product 5.4 Cross product 5.5 Scalar triple product 5.6 Work done 5.7 Moment of force about a point and line 5.8 Area of triangle, parallelogram 5.9 Volume parallelepiped, tetra hedron. TOTAL 24 50

6. IMPLEMENTATION STRATEGY(PLANNING) :- Conducting lecture as per lesson plan and conducting tutorial in the same class room 7. Reference Book

Sr. Author Title Publishers & Address No. 1. Shri. S.P. Calculus for Polytechnics Pune Vidyarthi Graha Deshpande Prakashan Pune-30 2. Shri. B.M. Patel Applied Mathematics Nirali Prakashan Mumbai Shri J.M. Rawal 3. Dr. B.S. Grewal Higher Engineering Khanna Publishers 2/B, Mathematics Delhi-6 4. J.N. Wartikar, A text book of Applied Pune Vidyarthigraha P.N. Wartikar Mathematics Prakashan, Pune- 411030 5. S.S.Sastry Introductory methods of Prentice Hall of India –New Numerical analysis Delhi 6. M.K.Jain Numerical method for Wiley estern Scientific and engineeing computation

8. QUESTION PAPER PATTERN:

Que. Section I Section II Periodical Test

No. Bits Marks Bits Marks Bits Marks

1 Any 6 out of 8 18 Any 4 out of 5 16

( 3 marks each) (5 marks each)

2 Any 4 out of 6 16 Any 1 out of 2 06

( 4 marks each) (6 marks each)

3 Any 2 out of 3 16 Any 1 out of 2 08

( 8 marks each) (8 marks each)

4 Any 6 out of 8 18

(3 marks each)

5 Any 4 out of 6 16

(4 marks each)

6 Any 2out of 3 16

(3 marks each)

TOTAL 50 50 30

2.6. COURSE DETAILS:-

Program: Plastics/ Chemical Semester: II Duration: 16 weeks

Course: Polymer chemistry Code: 160503

Group: C* Compulsory

2. TEACHING AND EXAMINATION SCHEME:

Scheme of instruction & Theory Paper Scheme of Examination Scheme Periods Per Week duration & L/Pr/Cr marks L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total

03 02 5 01 03 100 30 70 25@ 50** 175 325 3. COURSE OBJECTIVE: The students will learn Properties, uses, structure & Preparations of monomers. Chemical bonds & role of functionality. Methods of polymerization Chemical & physical properties & additives. Determination of molecular weight & its importance. 4. COURES OUTCOMES:

1 Understand different chemical compound and their bonding, structure and usage in plastic manufacturing 2 Explain Polymerisation reaction 3 Distinguish addition reaction and condensation reaction 4 Prepare mechanism of reaction 5 Identify the plastics by flame test. 6 Classify the various polymers by testing them in the lab.

5. DETAILED CONTENTS:

CHAPTER CONTENT HOURS MARKS SECTION-I 1 1.0Introduction to organic compounds 07 15 (preparation ,properties and uses) 1.1Mechanism of chemical bond, Allotropy of carbon 1.2 Hybridization, polarity of covalent bond, Quadrivalance of carbon atom 1.3 Methane, ethane, benzene, toluene, methyl alcohol, ethyl alcohol, 1.4Formaldehyde, acetaldehyde, benzaldehyde, acetone, ethyl ether 1.5Nitrobenzene, aniline, phenol, resorcinol, benzoic acid, acetic acid 2 2.0 Raw materials, preparation, properties and 10 20 uses for polymers and resins 2.1 phenol, cresol, resorcinol, bisphenols, amino compounds like urea, melamine, aniline, paratoluene sulphonamine etc. 2.2 Poly functional acids and phthalic anhydride, terepthalic acid adipic acid, sebacic acid, malic acid, fumaric acid, Glycols, glycerine, hexamethylenediamine and polyamines Ethylene, acetylene, butadiene, propylene, styrene Acrylic esters and acrylonitrile, epichlorohydrine, vinyl chloride, Vinyl acetate and other similar compounds. 3 Introduction To Polymers : 07 15 What is polymer, monomer and polymerisation, degree of Polymerisation? Classification of polymers natural, synthetic, organic, inorganic polymers, Plastics Elastomers, fibres & resins. Thermoplastic and Thermosetting resins, commodity, Engineering & speciality plastics, homopolymer copolymers TOTAL 24 50 SECTION-II 4 4.0 Mechanism Of Polymerization 09 20 4.1 Addition polymerization, Free radical polymerization (Initiation propagation, termination)., Ionic polymerization 4.2 propagation, termination)., Ionic polymerization Co-ordination polymerization such as polymerization with Ziegler-Natta catalyst, chain transfer Reaction 4.3 Concept of functionality & its importance, 4.4 condensation polymerisation- polycondensation, ring opening 4.5 polymerisation , co poly condensation 5 5.0 Polymerization Techniques (Introductory 06 15 Level) 5.1 Bulk, Solution, Suspension and Emulsion polymerization, their merits and demerits, comparison of different techniques (salient features). 5.2 Degradation Of Polymers 5.3 What is Polymer degradation? Mechanical, Oxidative, Thermal, UV Degradation. Prevention of degradation. 6 Molecular Weight Of Polymer: 09 15 6.1Concept of average molecular weight i.e. weight average molecular weight and number average molecular weight, molecular weight Distribution, mono & polydispersity. 6.2Methods for the determination of the average molecular weight of polymers for e.g. Viscometry, Cryoscopy, Ebulliometry, Osmosis, End group analysis, Ultra centrifugation, Sedimentation, concept of‘K’ value, practical significance of average molecular weight TOTAL 24 50 6. LIST OF PRACTICALS:- Practical will be performing in the chemistry laboratory as per academic schedule. Where the students will perform following experiments individually. 1. To prepare polystyrene by bulk polymerization. 2. To calculate average molecular weight of polymer by Viscometers. 3. To determine acid value of oil/fatty acid. 4. To compute density of plastics. 5. To identify common plastics by flame test. 6. To determine the purity of different solvent, monomer & other chemicals. 7. To determine the hydroxyl value of Resins. 8. To determine Saponification value of Resins. 7. IMPLEMENTATION STRATEGY (PLANNING):

The Course shall be taught using proper sketches and models of various chemical compounds. Underlying principles, laws shall be explained. Industrial applications of this Course with respect to various sources, preparation methods, physical and chemical properties and applications of these chemical compounds shall be explained to the students 1.Lesson Plan

3.Teaching Plan: 8. REFERENCE BOOKS:

Sr. Author Title Edition Year of Publishers & Address No. Publication 1 Bhal & Bhal Organic chemistry 14th 1995 S.c.Chand & Co. New Delhi 2 Gowarikar Polymer science 18th 2001 New Age International Delhi 3 F.W.Bilmeyer Text book of polymer 4th 2000 John wiley& sons, New science York 4 J. A. 3rd Butterworth- Brydson Plastics materials 1995 Heinemann, Oxford 5 Advanced Organic 2nd John Wiley & Sons, N. Jerry March Chemistry 1992 Y. 6 K. J. Organic Polymer 1th Chapman & Hal Saunders chemistry - Publishers 9. QUESTION PAPER PATTERN:

Que. Section I Section II Periodical Test

No. Bits Marks Bits Marks Bits Marks

1 Any 6 out of 8 18 Any 4 out of 5 16

( 3 marks each) (5 marks each)

2 Any 4 out of 6 16 Any 1 out of 2 06

( 4 marks each) (6 marks each)

3 Any 2 out of 3 16 Any 1 out of 2 08

( 8 marks each) (8 marks each)

4 Any 6 out of 8 18

(3 marks each)

5 Any 4 out of 6 16

(4 marks each)

6 Any 2out of 3 16

(3 marks each)

TOTAL 50 50 30

2.7.1. COURSE DETAILS:

Course : PL/CH Engineering Semester : II Duration : 16 Weeks Subject : Organic and Physical Chemistry Code : 160604

Group : C* Compulsory

2. TEACHING AND EXAMINATION SCHEME: Scheme of No. of Papers, Scheme Instructions & Duration & Scheme of Examination L/Pr/Cr. Periods per Week Marks L P D T Cr NP Hrs Mks SSL Theory @T/W Pract. Oral Total 3 2 -- -- 05 01 03 100 30 70 25 50** -- 175 3 / 2 / 5

3. OBJECTIVES:

a) To develop an understanding and appreciation of both structure and chemical transformations of organic molecules. b) To learn and understand the fundamental principles/ basic concepts in physical chemistry that govern the various chemical processing systems. c) To understand the properties that describe solutions in terms of concentration, solute, solvents and behavior of solutions d) To summarize quantitative and qualitative effects of qualitative properties on a solution on addition of a solute. e) To study heterogeneous systems and phase rule and its significance. f) To expose the students to the basic practical techniques in organic chemistry.

4. COURES OUTCOMES: 1 Draw the structure of various organic molecules and write their IUPAC names. 2 Write the chemical reactions of different organic compounds and carry out conversions of organic compounds. 3 Understand the various ways of expressing concentrations of solutions, concept of buffer solutions and its significance 4 Derive the quantitative relation between dissolved solute and the various qualitative properties. 5 Draw the phase diagram and explain the coexistence of different phases. 6 Identify the functional groups in the organic compound.

5. DETAILED CONTENTS: SECTION-I Organic Chemistry Chapter Content Hours Marks 1. 1.0 Fundamental concepts of organic chemistry: 04 08 1.1 Classification of organic compounds 1.2 Nomenclature of Organic Compounds 1.2.1 Functional Groups 1.2.2 Homologous Series 1.2.3 IUPAC System 1.3 Structure 1.3.1 Valency of Carbon 1.3.2 sp3, sp2, sp hybridization of Carbon Practice: 1. Determination of melting point of solids and boiling points of liquids 2. Detection of elements C,H,N,S halogen by Na-fusion test 2. 2.0 Fundamental concepts in organic reaction mechanism: 03 07 2.1 Inductive effect and electromeric effect 2.2 Resonance in Benzene 2.3 Bond Fission − Homolytic, Heterolytic and Free radical fission 2.4 Carbocation and Carbanion 2.5 Types of Reagents – Electrophilic and Neucleophilic 2.6 Types of Organic Reactions – Substitution, Addition, Elimination, Rearrangements. 3. 3.0 Study of Organic Compounds ─ Preparation, Properties & Uses of following Compounds 3.1 Aliphatic Compounds 10 20 3.1.1 Methane, Ethane, Chloromethane, Chloroethane 3.1.2 Ethene, Ethyne 3.1.3 Methyl Alcohol, Ethyl Alcohol, 3.1.4 Acetaldehyde, Acetone 3.1.5 Formic Acid, Acetic Acid 3.2 Aromatic Compounds 07 15 3.2.1 Benzene, Toluene 3.2.2 Phenol Benzaldehyde, Benzoic Acid 3.2.3 Nitrobenzene, Aniline Practice : Detection of following compounds : 1. Ethyl alcohol 7. Oxalic acid 2. Urea 8. Phenol 3. Acetic acid 9. Aniline 4. Salicylic acid 10. Benzaldehyde 5. Citric acid 11. Nitrobenzene 6. Benzoic acid TOTAL 24 50 SECTION-II Physical Chemistry

Chapter Content Hours Marks

4. 4.0 Solutions : 07 15 4.1 Definition, concentration (Molarity, Normality, Molality and Mole fractions) 4.2 Ideal Solution 4.3 Raoult’s law for dilute solution 4.4 Theory of dilute solutions 4.4.1 Colligative Properties – Relative lowering of Vapour pressure, Elevation of Boiling Point, Freezing Point Depression 4.4.2 Raoult’s law of relative lowering of vapour pressure 5. 5.0 Hydrolysis and buffer solutions : 07 15 5.1 Concepts of Acids and Bases – Lowry Bronsted theory, Conjugate Acids and Bases, Lewis’ theory. 5.2 pH and pOH of solution, Buffer solution 5.3 Solubility product, hydrolysis, degree of hydrolysis, hydrolysis constant, relation between hydrolysis constant and dissociation constant

Practice : 1. Determination of pH of a solution. 2. Preparation of buffer solutions 3. Study of hydrolysis of salts 6. 6.0 Heterogeneous System: 10 20 6.1 Phase rule – Terms involved, statement, phase diagram of water and sulphur system. 6.2 Nernst’ distribution law – calculation of partition coefficient, deviation from Nernst’ distribution law, applications. 6.3 Colloidal state – Preparation, purification and properties of colloidal solutions, stability and coagulation of colloids.

Practice : 1. Determination of partition coefficient to determine the -  equilibrium constant for the reaction I + I2 → I3 an aqueous medium at room temperature by distribution method. Total 24 50

6. IMPLEMENTATION STRATEGY (PLANNING): 1. Theory topics and practice experiments should be done simultaneously. This will help the student to understand the topics. 2. Question papers for the periodical should cover all the topics which have been taught to test the understanding.

7. REFERENCE: Sr. No. Author Title Publishers & Address 1. Raichura Paveri Organic Chemistry Sheth Publishers 2. Bahl and Bahl Organic Chemistry S.Chand & Co. New Delhi 3. P.L. Soni Organic Chemistry S.Chand & Co. New Delhi 4. Puri & Sharma Physical Chemistry S. Nagin & Co. Jullundar 5. Sharma & Sharma Physical Chemistry Vani Education Books, New Delhi 6. P.L.Soni Physical Chemistry S.Chand & Co. New Delhi

9. QUESTION PAPER PATTERN

3.1.COURSE DETAILS:

Programme:- Plastics / Chemical Engineering Semester:- III Duration:- 16 weeks Course:- Technology of Plastics Course Code:- 160504 Group:- C * Compulsory

2. TEACHING AND EXAMINATION SCHEME: Scheme of Theory Paper Scheme of Examination Group Scheme Instructions and duration and Periods per week marks L P D T CR Np Hrs Marks SSL Paper T/W PR Oral Total L/P/CR 4 2 - - 6 01 03 100 30 70 25@ 50** - 175 C* 426

3. OBJECTIVE: 1) Introduction of manufacturing process, reaction mechanism, structure, and characteristics properties &applications of various types of plastics. 2) To understand various test used to identify different types of plastics.. 3) To understand compounding of plastics & curing of resins. . 4. COURES OUTCOMES:

1 Identify thermoplastic and thermosets material 2 Identify opaque and transparent material. 3 Prepare thermoplastic and thermosets 4 Calculate bulk factor, moisture control, molecular weight, water absorption. 5 The students will learn details properties and uses of various plastics. 6 Classify the various polymers by testing them in the lab.

5. DETAILED CONTENTS:

CHAPTER CONTENT HOURS MARKS SECTION-I 1 History & Development 0f Plastics 04 06 1.1 Revision of polymers, its classification, Origin of the Polymeric materials. 1.2 Introduction to Nano- particles, nano-tubes& their applications in polymer science 2 General definitions, laboratory preparations 16 29 andcommercial manufacture (introductory level) and structureproperties and applications of the following plastic materials: 2.1 Polyethylene, Polypropylene. Polystyrene, High ImpactPolystyrene, Expanded Polystyrene. SAN. 2.2 Poly(methyl methacrylate),Poly(vinyl alcohol), Poly(vinyl acetate), Poly(vinyl Chloride), Polyvinyl butyral Polyesters such as Poly(ethyleneterephthalate),Polybutyleneterephthal ate 2.3 Cellulosic – cellulose & its sources – cellulose nitrate, cellulose acetate, cellulose acetate butyrate, cellulose acetate, propionate, ethyl cellulose, methyl cellulose, propionate, ethyl cellulose, methyl cellulose, 3 Additives & their role in compounding with 12 15 examples Need of compounding Plasticizers ,Heat and light stabilizers, fillers, colorants, lubricants, extenders , flame retardants, impact modifiers, blowing agents, viscosity modifiers, antioxidants antistatic agent

TOTAL 32 50 SECTION-II 4 Engineering Plastics - General definition, 20 18 laboratory, commercial manufacturing process (introductory level),structure, characteristics properties & applications 4.1Acrylonitrile-Butadiene-Styrene, Polycarbonate, PolyacetalsPolyamides such as Nylon 6, 66, 4 6, 6 10, 11, 12, Aramides 4.3Polyphenyleneoxide, 4.4UHMHDPE,PEEK 4.5Liquid crystal polymers (examples) 4.6Conducting polymers

5 Thermosetting Resins- Laboratory, commercial 06 16 manufacturing process (introductory level), structure, 5.1Phenol Formaldehyde, Urea Formaldehyde, Melamine 5.2Formaldehyde, Epoxy, Polyurethane, unsaturated Polyester 6 Speciality Polymers- commercial manufacturing 06 16 process(Introductory level), structure, characteristics properties & application 6.1Ethylene vinyl acetate, polysulfone, PPS, Silicon,Fluropolymers- polyvinyl fluoride, polyvinylidene fluoride, TOTAL 32 50 6. LIST OF PRATICALS:- 1) Preparation of Novolac resin. 2) Preparation of resol resin. 3) To determine density of plastic material. 4) To identify plastics by flame & solvent test. 5) Preparation of Polystyrene by bulk polymerization. 6) To determine the melting point of plastics 7) To measure solution viscosity of polymeric material 8) To determine the bulk factor of the resin. 9) Preparation of urea formaldehyde.

7. IMPLEMENTATION STRATEGY (PLANNING): The student will be able to identify various plastics by simple tests. The Term Work will be based on scale in identifying different plastics, compounding technique and preparing different type of plastics.

8. REFERENCE BOOKS:

Sr. Year of

No. Author Title Edition Publication Publishers & Address

1 J.A. Brydson Plastic Materials 17th 1999 Butterworth, London

New Age International, New 2. Gowarikar Polymer Science 18th 2001 Delhi

3. Encyclopedia Plastic Materials - - -

Multitech Publishing Co. Plastic Materials Handbook 4. A,S. Athalye Volume - I 3 1995 Ghatk.

Plastic Additives An May 05 Publications, New 5. Ernest W. Flick Industrial Guide 1 1986 Jersey

Identification & testing of 6. A. S. Athalye Plastics 1st 1992 Multitech Publishing Co.

Johnwiley& Sons, New Textbook of Polymer 7. F. W. Billmeyer Science 3rd 1984 York Micacl L. Plastics Engineering Champman& Hall London, 8. Berins Handbook (SPI) 5th 1991 New York

9. QUESTION PAPER PATTERN:

Que. Section I Section II Periodical Test

No. Bits Marks Bits Marks Bits Marks

1 Any 6 out of 8 18 Any 4 out of 5 16

( 3 marks each) (5 marks each)

2 Any 4 out of 6 16 Any 1 out of 2 06

( 4 marks each) (6 marks each)

3 Any 2 out of 3 16 Any 1 out of 2 08

( 8 marks each) (8 marks each)

4 Any 6 out of 8 18 (3 marks each)

5 Any 4 out of 6 16

(4 marks each)

6 Any 2out of 3 16

(3 marks each)

TOTAL 50 50 30

1 PROGRAM DETAILS:

Program: CH/PL/CE Semester: III Course: Applied Mathematics Group : C* Course Code : 160013 Duration: 16 Weeks.

2. TEACHING AND EXAMINATION SCHEME: Scheme of Theory Paper Instructions and duration and marks Scheme of Examination Grp Scheme Periods per week L P D T CR NP Hours Marks SSL Paper T/W PR Orals Total L/P/CR 3 - - 1 4 1 3 100 30 70 25@ - - 125 C* 314

3. COURSE OBJECTIVES: Applied Mathematics intends to teach students the concepts and principles of Mathematics which can be applied to solve problems in Chemical/Plastic/ Civil Engineering.

4. COURSE OUTCOMES: At the end of the course the students will be able to CO.1 Integrate various expressions using concepts of inverse differentiation, partial function, method of substitution CO.2 Calculate length of an arc,area,volume using Definite Integrals CO.3 Evaluate problems on probability and differential equation of various types. CO.4 Solve numerical method based problems of engineering applications 5. CONTENTS: SECTION-I Sr. TOPICS Hours Marks NO. 1 INTEGRATION 16 32 1.1 Definition of integration as anti-derivative 1.2 Integration of standard functions 1.3 Integration of sum and difference of two or more functions 1.4 Method of integration  Substitution  Partial fraction  Trigonometric transformation  Integration by parts 1.5 Definite Integration  Using properties

1.6. Application of Integration  Mean value

 Root mean square value

 Area  Volume  Centre of Gravity  Moment of inertia

2 PROBABILITY 08 18 2.1 Definition of random experiments, Sample space 2.2 Event, occurrence of event, types of event. 2.3 Definition of probability, addition and multiplication theory of probability 2.4 Probability of Normal, Binomial , Poisson’s distribution Total 24 50 SECTION-II 3 DIFFERENTIAL EQUATIONS 16 32 3.1 Order and degree 3.2 Formation of differential equation. 3.3 Variable separable 3.4 Reducible to variable separable 3.5 Homogeneous 3.6 Non Homogeneous. 3.7 Exact differential equation 3.8 Linear form 3.9 Nonlinear Bernoulli’s equation 3.10 Applications of Differential Equations 4 NUMERICAL METHODS 08 18 4.1 Newton Raphson , Bisection, Regula-falsi method 4.2 Solving simultaneous equation with 2 and 3 variables using Gauss elimination method, iterative methods – Gauss seidal and jacobi’s methods Total 24 50

6. TERM WORK: One assignment on each topic consisting of problems covering all varieties, continuously assessed by teacher & submitted by student at the end of term.

7. IMPLEMENTATION STRATEGY (PLANNING): 1. Teaching Plan 2. Tutorials 3. Assignments

8. REFERENCE BOOKS: S. N. Author Title Edition Publisher & Address 1 Shri. S.P.Deshpande Calculus for Polytechnics Latest Pune Vidyarthi Graha Prakashan Pune-30 2 Shri. B.M. Patel Applied Mathematics Latest Nirali Prakashan Shri J.M. Rawal Mumbai 3 Dr. B.S. Grewal Higher Engineering Latest Khanna Publishers 2/B, Mathematics Delhi-6 4 J.N. Wartikar, A text book of Applied Latest Pune Vidyarthigraha P.N. Wartikar Mathematics Prakashan, Pune-30 S.S.Sastry Introductory methods of Latest Prentice Hall of India – Numerical analysis New Delhi M.K.Jain Numerical method for Latest Wiley estern Scientific and engineering computation

9. QUESTION PAPER PATTERN:

1. COURSE DETAILS:-

Program : ME/CH/PE Semester : III

Duration : 16 Weeks

Course: Basics of Electrical & Electronics Code:160015

Group: Core (C*) Compulsory

2. TEACHING AND EXAMINATION SCHEMES:-

Scheme of Theory Paper Scheme of Examination Gr Scheme instruction & duration & L/Pr/Cr

Periods Per Week marks

L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total Paper

4 2 - - 6 1 3 100 30 70 25@ - 25** 150 C* 426

3. OBJECTIVES:-

Students will be able to:

(i) Understand the concept and principle of A.C. fundamentals, which can be applied to rectify electrical faults and acquire supervisory role. (ii) Select the drive for a given application.

(iii) Draw and describe basic electronic circuit.

(iv) Draw and explain the characteristics of electronic devices. 4. Course Outcome: Students will be able to:

1) Understand the basic concept of Electronic Devices and Circuits. 2) Understand the fundamental automation by using different transducers. 3) Perform different Experiments on electronic circuit and measure its characteristics (voltage, current and Frequency) 4) State the fundamental concept of Electrical Technology 5) Understand the concept of Single phase and three phase Electrical circuit 6) Classify electric motors and drives use for industrial applications 5. DETAILED CONTENTS:- SECTION I

Content Chapter Hours Marks Basic concept and principle of Electrical Engineering 1 1.1 Electricity fundamentals, Ohm's Law, Resistance in series 06 08 and parallel

1.2 Kirchhoff’s law, Faraday’s Laws of Electromagnetic Induction

1.2 A.C. fundamental

Concept of 1φ & 3φ AC Supply, P.F. Active & Reactive Power (Simple numerical)

D.C.- Motors 2 04 06 2.1 D.C. Motors working Principle 2.2 Types of D.C. Motor. 2.3 Characteristics & Applications. Transformer 3 06 08 3.1 Working Principle (simple numerical)

3.2 Construction.

3.3 Core type & Shell type transformer.

3.4 EMF Equation (simple numerical).

3.5 Turn ratio, Current ratio & Voltage ratio

3.6 Concept of Auto transformer & 3 φ transformer

4 A.C. Motors 06 10 4.1 Classification 4.2 3φ Induction Motors Principle, construction, , Types &

Application, Starting and control IM and Capacitor start Motor

4.3 1φ Induction Motors

5 Electrical Drives 04 10 5.1 Introduction of Electrical Drives and advantages

5.2 Classification

5.3 Selection of Drive, Introduction to VFD

5.4 Drivers: Coupling, rope and chain drivers, Gear drivers.

Electrical Heating 6 06 08 6.1 Principle of Electrical Heating.

6.2 Resistance Heating, Induction Heating & di-electric

Heating Principle

Generation of Electricity 7 7.1 Basic principle of power Generation

7.2 Different Power Plants

Total 32 50

Section -2 : Electronics

Chapter Content Hours Marks

Introduction To Electronics Devices 1 07 09 1.1 Conductors, Semiconductors, Insulators.

1.2 Electronic components: Resistor, Capacitor and Inductors

1.3 Semiconductor: Intrinsic and Extrinsic

1.4 Diode PN junction diode- symbol, Working,

Characteristics, Applications

1.5 Zener diode - symbol, Working, Characteristics, bipolar

junction transistors (BJT), characteristics(C-E Configuration only)

2 06 09 2.1 Power devices silicon control rectifier (SCR), DIAC and

TRIAC, Symbol, working and characteristics

2.2 Photo devices: photodiode, phototransistor, symbol and

working, segment display

Rectifiers and filter circuits 3 03 06 3.1 Rectifier: Half wave, full wave and bridge types circuit, Wave

form and working

Amplifier and Oscillator 4 06 09 4.1 Single stage transitor Amplifier in C-E configuration, Circuit,

wave form and frequency response.

4.2 Two stage transitor Amplifier, R-C coupled

4.3 Principle, circuit and working of R-C phase shift oscillator.

Transducers 5 04 06 5.1 Transducers: Temperature, pressure and displacement.

Digital Electronics 6 06 11 6.1 Study of logic gates (AND, OR, NOT, NOR, NAND) Symbols

and truth table.

6.2 Study of flip-flop: J-K flip flop

6.3 Study of working principle of following with the help of block

diagram:

Multiplexer(4:1), Demultiplexer(1:4) and Decade counter using J-K flip flop

6.4 Introduction and application of microprocessors and

microcontrollers in Mechanica/Plastics/chemical Industry. I)Pressure control ii) Temperature control

TOTAL 32 50

6. PRACTICE: Electrical (Any five experiments)

1. Kirchhoff‟s Current law 2. Kirchhoff‟s Voltage law 3. 3-Ammeter method 4. 3-Voltmeter Method 5. Speed load characteristics of dc shunt motor 6. Load test on 1-phase transformer 7. Star Connection Circuit 8. Delta connection circuit 9. Study of 1 phase induction motor 10. Study of electric heating

Electronics (Any five experiments)

1. Study of electronic components. 2. Study of P-N junction diode characteristics 3. Study of Zener diode characteristics 4. Study of transistor characteristics (CE) configuration. 5. Study of Diac characteristics 6. Study of rectifiers 7. Frequency response of single stage RC coupled CE amplifier 8. Study of RC Phase shift oscillator 9. Study of RTD thermistor characteristics 10. Study of logic gates.

7. IMPLEMENTATION STRATEGY (PLANNING):-

 The syllabus is taught as per the lesson plan  Using charts and demonstration of machines, devices & circuits in the electrical & electronics laboratories.

8. REFERENCE BOOKS:-

Sr. Author Title Edition Year of Publisher

No. publishing & Address

1 B.L.Thereja (Vol Electrical 3rd 2002 S.Chand & 1,2) technology company

2 V.N.Mittal Basic 9th 1997 Tata elect.engg. Megraw hill

3 Samarjit Ghosh Fundamental 1st 2003 Practise hall of electrical India

Electronics engg.

Basic S.Chand Electr and 4 V. K Mehta onics Company

Digital TMH Electr Publicatio 5 R.P Jain onics ns

9 QUESTION PAPER PATTERN

Que. No. Section I Section II Periodical Test

Bits Marks Bits Marks Bits Marks

1. Any 6 out of 8 18 Any 4 out of 5 16

(3 marks each ) ( 4 marks each )

2. Any 4 out of 6 16 Any 1 out of 2 06

( 4 marks each ) ( 6 marks each )

3. Any 2 out of 3 16 Any 1 out of 2 08

( 8 marks each ) ( 8 marks each )

4. Any 6 out of 8 18

(3 marks each )

5. Any 4 out of 6 16

( 4 marks each )

6. Any 2 out of 3 16

( 8 marks each )

Total 50 50 30

3.4.COURSE DETAILS:

Program: Plastics Engineering Semester: III Duration: 16 Week Course: Plastic Moulding Techniques Code : 160505 Group: A* Compulsory

2. TEACHING AND EXAMINATION SCHEME:

Scheme of Theory paper Scheme of Examination Group Scheme instruction & duration & L/Pr/Cr Periods per Marks week L P D T Cr Np Hrs Mks SSL Theory Tw PR OR Total 4 2 - - 6 01 03 100 30 70 50@ - 50** 200 A* 426

3. OBJECTIVES: The student will be able to manufacture articles by using following machines: 1) To learn compression molding and transfer molding processes. 2) To learn manufacturing articles by injection molding process. 3) To learn rotational molding process. 4) To understand trouble shouting in above processes & processes parameters controls. 5) To prepare a laminate by hand laminate technique. 6) To manufacture of different foams using different materials.

4. COURES OUTCOMES:

1 Define compression molding, transfer molding and injection molding process. 2 Express principle of casting, hand layup, laminations and foaming methods 3 Discuss foaming process, lamination of plastics and FRP process 4 Detect molding defects of various moluding process. 5 Determine bulk factor, curing time, molding pressure, drying time of plastic materials 6 Create Injection molded products, thermoset’s product, FRP sheet, Polyurethanefoam, andprepare lamination for above products.

3. DETAILED CONTENTS: SECTION-I CHAPTER CONTENT MARKS HOURS 1 1.0 Compression moulding: 15 10 1.1 Basic process and molding cycle 1.2Various grades of molding compound 1.3 Effect if bulk factor, flow properties, curing time, temperature and pressure on molding cycle effects of pre- heating and performing 1.4 Limitations of compression molding 1.5Trouble shooting: defects, causes and remedies. 2 2.0 Transfer moulding: 15 10 2.1 Basic process and molding cycle 2.2 Merits and demerits of process 2.3 Types & integral pot and auxiliary ram process 2.4 Transfer temperature and molding temperature 2.5 Transfer pressure and molding pressure 2.6 Effect of temperature, pressure and curing time 2.7 Trouble shooting & defects, causes and remedies. 3 3.0Rotational molding: 10 06 3.1 Basic process and materials 3.2 Effect of speed and temperature on article wall thickness 3.3 Advantages and disadvantages of process 3.4 Troubleshooting & defects, causes and remedies. 4 4.0 Foaming process: 10 06 4.1Principle, materials, additives 4.2 Foaming agents 4.3 Structural foam molding 4.4 Expanded bead styrene foams 4.5 Polyurethane foams 4.6 Low & high process TOTAL 50 32 SECTION II 5 5.0 Injection molding: 30 18 5.1 Basic process and molding cycle 5.2 Merits and demerits of process 5.3 Details of about drying time, melt temperature, mould Temperature, injection speed & other parameters of following resins: ABS, Nylon 6, 66, PBT, PC, LDPE, PET, POM, PP, PS, PVC, SAN, PEI, etc. 5.4Various process parameters like temperature, pressure, injection rate, hold on time etc. and their influence on the product quality of a bove resins. 5.5 Injection molding of thermosets & process parameters. 5.6 Reaction injection molding & process parameters. 5.7 Thin walled molding, co-injection & Gas Assist injection molding 5.8 Importance of purging materials & purging. 5.9 Troubleshooting & defects, causes and remedies.

6.0 Laminates: 06 04 6.1 Basic process and materials 6.2 Types & high pressure and low pressure process 6.3 Production of industrial and decorative laminates 6.4 Applications of laminates. 7 7.0 FRP techniques: 06 04 7.1 Resins and reinforcing materials 7.2 Molding process & hand lay-up and spray lay-up process 7.3 Filament winding 7.4 Sheet molding compound and bulk molding compound 7.5 Application 7.6 Trouble shooting. 8 8.0 Casting: 08 06 8.1 Basic process, cell cast, Pressure gelation, automatic dispenser ¢rifugal casting. 8.2 Solvent casting 8.3 Effect of various ingredients TOTAL 50 32

4. LIST OF PRACTICALS :- 1) Visit to compression molding industry. 2) Visit to laminate manufacturing industry 3) Visit to transfer molding industry 4) Visit to rotational molding industry 5) Visit to foam manufacturing industry 6) Study injection molding process 7) Visit to laminate manufacturing industry 8) Visit to FRP manufacturing industry 9) Visit to Casting of plastic industry

7. IMPLEMENTATION STRATEGY (PLANNING): The student will learn about different processes used in plastics for manufacturing different products. Term Work will be based on practicals. 1) Lesson plan 2) Teaching plan

8. REFERENCES BOOKS: Sr. Year of Publishers & No. Title Author Edition Publication Address

1. Compression and Transfer Moulding Bikales 2 1986 - . John wiley& 2. Injection Moulding Rubbin 3rd 1992 sons, London

Macmillian 3. Injection Moulding M.V. Joshi 5t h 1994 India

Vanoscarand 4. SPI Handbook 2nd 1980 Publication

5. Plastic Processing Frados 4th 1990 -

9. QUESTION PAPER PATERN:

Que. No. Section I Section II Periodical Test

Bits Marks Bits Marks Bits Marks

1. Any 6 out of 8 18 - - Any 3 out of 4 16

2. Any 4 out of 6 16 - - Any 1out of 2 06 3. Any 2 out of 3 16 - - Any 1 out of 2 08

4. - - Any 6 out of 8 18 - -

5. - - Any 4 out of 6 16 - -

6. - - Any 2 out of 3 16 - -

Total - 50 - 50 - 30

3.5.1 COURSE DETAILS:

Program: Plastics Engineering Semester: III Duration: 16 Week Course: Plastics Processing Machine Course Code : 160506 Group: A*

2. TEACHING AND EXAMINATION SCHEME:

Scheme of Theory paper Scheme of Examination Scheme instruction & duration & L/Pr/Cr Periods per week Marks L P D T Cr Np Hrs Mks SSL Theory Tw PR OR Total 4 2 - - 6 01 03 100 30 70 50@ - 50** 200 426

3. OBJECTIVES: Course student will be able to understand the following: 1) Various mechanical instrumentation and control for injection moulding, compression, transfer, rotational machines. 2) Knowledge of above all moulding machines & their construction. 3) Knowledge of different parts of machines, their working & functions. 4) Details of various supporting auxiliary equipment and service lines.

4. COURES OUTCOMES:

1 Select various mechanical instrumentation & control for injection molding.

2 Classify heating & cooling system in molding techniques 3 Express types of injection molding machine.

4 Design various auxiliary equipment used in molding techniques.

5 Evaluate L/D ratio, Compression ratio & estimate shot capacity & Cost of Injection molding.

6 Explain working principle & functions of all plastic molding machine, High speed mixture grinder, Hydraulic circuit & other equipment’s.

5. DETAILED CONTENTS:

SECTION-I CHAPTER CONTENT MARKS HOURS 1 1.0 Instrumentation : 08 04 1 1 Elementary ideas about mechanical instrumentation and control 1.2 Basic ideas about detector/transducer, modifying / amplifying and indicating/recording/registering devices 1.3 Mechanical details about instrument used for measurement of pressure, flow, level and temperature 2 2.0 Equipments for Compression and Transfer molding: 30 12 2. I Various types of presses & applications and selection 2.2 Press specification 2.3 Study of drive, actuation and clamping 2.4 Heating and cooling systems 2.5 Automatic plants & automatic feeding and stripping systems 2.6 Hydraulic circuits for ram speed control 2.7 Pre-heater and drying machines 2.8 Equipments for pre-forming 2.9 Equipments for mixing and compounding 2.10 Screw transfer machines 2.11 Study of feed systems, screw and plasticizing systems 2.12 Plant safety & general safety aspects, interlocked safety devices, mould safety devices 3 3.0 Equipments for Rotational Moulding: 12 08 3.1 Batch type machines 3.2 Continuous type machines 3.3 Study of biaxial drive 3.4 Heating and cooling systems TOTAL 50 24 SECTION II 4 4.0 Auxiliary Equipment 20 09 4.1 Hopper Drier, Dehumidifier, Hopper loader, Automatic material conveying system Feeders, Volumetric/Gravimetric. 4.2.Compounding and Blending devices-High Speed Mixer, Two Roll mill,Banbury Mixer(Intensive mixer), Equipments for mixing Drum Mixer, Sigma/Ribbon,Blender,Planetary, mixer, Kneader mixer. 4.3. Other equipment-Mould temp controller, Blender, Grinders, Pulverisers and Compressors,. Hot Runner Control, Agglomerates. 4.4. Cooling towers and Chilling Plant lines and Service Lines- Significance and Usage. 5 5.0 Details of Injection Moulding Machine : 30 15 5.1 Types of machines & Plunger and Screw types, single stage and two stage machines, Inline and Pre-plasticizing machines 5.2 Injection unit & constructional and design features of hopper, barrel non-return valves, screws and nozzles ,heaters, screw profiles, L/D ratio, Compression ratio etc. 5.3 Clamping unit & characteristics required by a clamping device hydraulic (direct) and toggle (indirect) locking system & their characteristics, design & comparison 5.4 Injection moulding machine specifications , clamping side and injection side specifications, estimation of shot capacity, plasticizing capacity and clamping capacity 5.5 Hydraulic control circuits for injection and clamping unit 5.6 Injection moulding machines for thermo sets & major differences in design of screw, barrel and nozzle, temperature control. 5.7. Advantages of Tie-Barless Machine and Micro Processor Injection Molding Machine. 5.8 Equipments for reaction injection molding 5.9 Safety aspects of injection molding equipments. TOTAL 50 24 6. LIST OF PRACTICALS Practical will be performed in the Plastics workshop as per academic schedule. Where the students will perform following experiments individually. 1. Demonstration of basic mechanical control, pressure, and flow measuring devices. 2. Demonstration of Hand injection molding machine. 3. Demonstration of Mechanical Compression Press. 4. Demonstration of Hydraulic Press and study of its hydraulic circuits.. 5. Demonstration of High Speed Mixer. 6. Demonstration of Grinder. 7. Demonstration of Screw Injection Molding Machine and study of its pneumatic hydraulic circuits. 8. Demonstration of Rotational Molding Machine. 9. To find out simulated faults and fault detection. 10.Visit to Molding Machine Manufacturing Industries. 7. IMPLEMENTATION STRATEGY (PLANNING): Students will be made conversant with the compression, transfer, roto-molding equipments. They will understand the basic assembly and various parts of injection molding machine. They will be able to find out various stimulated faults. 1) Teaching Plan 2) Lesson Plan 8. QUESTION PAPER PATERN:

Que. No. Section I Section II Periodical Test

Bits Marks Bits Marks Bits Marks

1. Any 6 out of 8 18 - - Any 3 out of 4 16

2. Any 4 out of 6 16 - - Any 1out of 2 06

3. Any 2 out of 3 16 - - Any 1 out of 2 08

4. - - Any 6 out of 8 18 - -

5. - - Any 4 out of 6 16 - -

6. - - Any 2 out of 3 16 - -

Total - 50 - 50 - 30

3.6.1 COURSE DETAILS:-

Program: Plastics Engineering Semester: III Duration: 16 Week Course: Strength Of Materials Course Code : 160134 Optional Group: C

2. TEACHING AND EXAMINATION SCHEME:

Scheme of instruction & Theory Paper Scheme of Examination Scheme Periods Per Week duration & L/Pr/Cr marks L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total

04 02 - - 06 01 03 100 30 70 50@ - - 150 426

3. OBJECTIVE:

Strength of materials is fundamental engineering subject which gives idea about concept of stresses and strains in elastic materials, their properties and mechanical behaviour under different conditions of loading. Also this subject is a prerequisite subject to higher-semester subjects like, Plastic Mould Design

4. OUTCOMES: 1) Define & distinguishes different types of Stresses 2) Understand the stresses under different condition of loading /forces 3) Solve the SFD & BMD diagrams for given Load on beam 4) Analyze and design structural members subjected to tension, compression, torsion, bending & combined stresses using fundamental concepts of stress ,strain and elastic behaviour 5) calculate the stresses in a beam & shaft 6) Perform Engineering work in accordance with ethical & economic constraints related to the design of structures and parts

5. DETAILED CONTENTS:

CHAPTER CONTENT HOURS MARKS SECTION-I 1 SIMPLE STRESSES & STRAINS 08 12 1.1 Definition of rigid body, plastic body and elasticity 1.2 Definition of strain, stress, modulus of elasticity 1.3 Classification of stress, strain. 1.4 Deformation of body due to axial load 1.5 Deformation of body of varying c/s due to axial load, max. stress and min. stress induced (no tapering sections) 1.6 Stresses in bars of composite section. 1.7 Temperature stress and strain, coefficient of thermal expansion 1.8 Temperature Stress in bars of composite section. 1.9 Shear stress, complementary shear stress, state of simple shear, modulus of rigidity 2 ELASTIC CONSTANTS 06 08 2.1 Definition of lateral strain, Poisson’s ratio. 2.2 Change in lateral dimensions 2.3 Volumetric strain due to axial force and change in volume 2.4 Bi axial and Tri axial stresses and volumetric strain 2.5 Definition of Bulk Modulus, change in volume 2.6 Relation between Modulus of Elasticity Modulus of rigidity and bulk modulus

3 STRAIN ENERGY 05 08 3.1 Types of loading – gradual, sudden & Impact load 3.2. Definition of strain energy, modulus of resilience and proof resilience 3.3 Comparison of stresses due to gradual load, sudden load and impact load. Instantaneous stress induced in the body 3.4 Strain energy stored due to gradual, sudden & impact load in the body

4 PRINCIPAL PLANES AND STRESSES 07 12 4.1 Stresses on oblique plane i.e. normal stress and tangential stress 4.2 Definition of principal planes and principal stresses 4.3 Principal planes and principal stresses due to Biaxial Stress System (Analytical and graphical method) 4.4 Principal plane and principal stresses due to complex stress system (Analytical and graphical method) 5 MOMENT OF INERTIA 06 10 5.1 Concept of moment of inertia M.I. of plane areas such as rectangle, triangle, circle, semicircle and quarter circle 5.2 Parallel axis and perpendicular axis theorem M.I of composite sections, built up sections, symmetrical and unsymmetrical sections, radius of gyration polar moment of inertia

TOTAL 32 50 SECTION-II 6 SHEAR FORCE & BENDING MOMENT 10 14 DIAGRAMS 6.1Definition of Shear Force and Bending Moment Force , relation between SF & BM and Load. 6.2 .SF & BM Diagram for Simply supported, 6.3 Cantilever, and Over Hang beams subjected to combination of Point Load, 6.4 Uniformly Distributed Load. 7 BENDING STRESSES IN BEAMS 06 10 7.1 Concept of pure bending, Theory of Simple Bending, assumptions in Theory of Bending, Neutral Axis, Bending Stresses and their nature, Bending Stress Distribution Diagram, Moment of Resistance of flitched beam sections 7.2 Application of theory of bending to Symmetrical and asymmetrical beam sections. 8 DIRECT AND BENDING STRESSES. 05 08 8.1 Concept of direct (concentric) and eccentric load. 8.2 Uniaxial and Biaxial bending of short compression member 8.3 Stress distribution across the section, resultant stress, condition for no tension, middle third rule, core of the section. 9 TORSION 06 10 9.1 Definition of torsion, theory of pure torsion, Assumptions, equation of torsion, angle of twist, torsional rigidity, polar section modulus, , 9.2 Torque transmitted by shaft Strength of shaft and stiffness of shaft 9.3 Power transmitted by the shaft, design of shaft 10 STRESSES IN SHELLS: 05 08 10.1 Definition of thin & thick shells. Stresses in the walls of thin cylindrical shells due to Internal pressure, circumferential (hoop) & longitudinal stresses 10.2. Change in dimension, change in volume due to internal Pressure Thick cylindrical shell, Lame’s equation

TOTAL 32 50

5. LIST OF PRACTICALS:

1) Study of Universal Testing Machine & Extensometer 2)Tension test on standard mild steel specimen 3) Tension test on standard tor steel specimen 4) Shear test on standard mild steel specimen. 5) Izod Impact test 6) Brinell’s Hardness test 7) Bend test on bars and flats. 8) Transverse test on beam 9 ) Deflection test 10)Graphics (Mohr’s Stress Circles Minimum 6

6. IMPLEMENTION STRATEGY (PLANNING):

Teaching Plan

Model

REFERENCE BOOKS: Sr. No. Edition Year of Publisher & Address.

Author Title Publication 1 Khurmi R.S. Strength of Latest 2004 S.Chand & Co. Mumbai Materials 2 Ramamurtha Strength of Latest 2003 Dhanpatrai Pub. 3917, M Materials New Delhi R.Narayanan 3 S S Strength of Latest 2005 Vikas Publishing House Bhavikatti Materials pvt ltd. New Delhi-14 4 K Srinivas Strength of Latest 2003 Central Techno Rao Materials Publications R M Kasare Nagpur-10 5 S B Mechanics of Latest - Charotar Publishers. Junnerkar Structures Vol-1

8. QUESTION PAPER PATTERN:

Que. No. Section I Section II Periodical Test

Bits Marks Bits Marks Bits Marks

1. Any 6 out of 8 18 Any 4 out of 5 16

(3 marks each ) ( 4 marks each )

2. Any 4 out of 6 16 Any 1 out of 2 06

( 4 marks each ) ( 6 marks each )

3. Any 2 out of 3 16 Any 1 out of 2 08

( 8 marks each ) ( 8 marks each )

4. Any 6 out of 8 18

(3 marks each )

5. Any 4 out of 6 16

( 4 marks each )

6. Any 2 out of 3 16

( 8 marks each )

Total 50 50 30

3.7. COURSE DETAILS:-

Program: Plastics Engineering Semester: III Duration: 16 weeks

Course: Stress Management Code: 160016

Group: M Optional

2. TEACHING AND EXAMINATION SCHEME:

Scheme of instruction & Theory Paper Scheme of Examination Scheme Periods Per Week duration & L/Pr/Cr marks L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total

- 2 - - 2 ------022

3. COURSE OBJECTIVE: 1. To provide basic technique and practice of yoga.

2. To provide basic understanding of principles embodied in the Yoga sutras.

3. To aware the importance of yoga in day to day life.

4. COURES OUTCOMES:

C205.1 To Demonstrate Yoga practice. C205.2 To Develop physical competency and mental concentration. C 205.3 To Increase efficiency, concentration, inner power and enhance the spiritual power for Improving Learning Skill.

5. DETAILED CONTENTS:

CHAPTER CONTENT HOURS MARKS SECTION-I 1 1. HISTORICAL BACKGROUND AND YOGA 10 LEARNING : i) Yoga in Vedas ii) Yoga and its Principles iii) Consciousness iv) Yoga approach and Scientific view v) Pranayama: Breath Control, Breath and Postures, Rhythmic Breathing vi) Controlling the Body, Mechanism of Body: Kriyas and its high Therapeutic value. vii) Body as understood in its frame work systems and structure:.Asanas Cultural and Relaxation Asanas - viii) Muscles strength, Muscular coordination strength of Immune system ix) Relation and Reflection techniques Shavasana Shakshi Bhavanam. x) Bandhas and Mudras. xi) Depth of perception and expansion of awareness xii ) Gross level Muscular stretches xiii) Subtle level Respiration changes and normalizing breath

2 2.MEDITATION AND ITS TECHNIQUES: 10 Meditative postures and kinds of Meditation Bodily Benefits Lower Blood Pressure ,lowers the levels of blood lactate, improves the immune system, increases body vitality, controls insomnia and increases overall health of the body Violence Free Society Meditation develops happiness, contentment and calmness. When increasing number of people practice meditation, it has a calming effect on the environment. This is a potent way to achieve a violence free society. Mental Benefits Emotional stability, anxiety decreases, anger reduces, happiness increases, and intuition develops clarity and peace of mind, induces ability to focus, and reduces tension and fear. Value Based Society The effects of meditation include happiness, respect for the environment and others, appreciation of diversity in nature, a strong sense of social values. These qualities an individual level, helps develop a value based social system. Spiritual Growth Consciousness evolves, meditation brings harmony in creation, personal transformation, realization of SELF Trusting, Happy and Content Society These are the objectives of any society. Meditation empowers a society to achieve these qualities.

3 3. ART OF LIVING 08 1. Sudarshan Kriya 2. Life Skills 3. Ancient Wisdom 4. Practical knowledge to deal with the daily challenges of life 5. Interactive exercises 6. Dealing with your emotions 7. Improving Communication skills and Relationship 4 4. STRESS MANAGEMENT FOR STUDENTS 04 Stress management techniques: 1. Time management techniques 2. Organization techniques 3. Create a study environment 4. Memorization techniques 5. Be an Optimist 6. Sleep Well 7. Study Techniques

TOTAL 32

6. IMPLEMENTATION STRATEGY AND PRACTICE SKILL

1. The students will be performing practice sessions covering above topics.

2. Live demonstration along with content delivery sessions will be conducted.

3. The lecture room/ Hall separately will be assigned batchwise as per Time Table for

Male (Boys) and Female(Girls) as where an applicable depending upon relevant topics.

4. The materials/ Items required example Yoga Matt/ Chatai/corresponding matt / towels / chadar are to be brought by students only for particular topics.

7.0 BOOK LIST:-

1. The Yoga Sutra of Patanjali M.R.Yardi, Bhandarkar Oriental Research Institute, Pune

2. Indian Philosophy by Dr. S. Radhakrishanan

3. Introduction to Indian Philosophy by Dutta & Chatterji

4. Outlines of Indian Philosophy by Hiriyanna.

8.0 Book for reference

1. The Yoga system of Patanjali, James, Hougton , wood.

2. Yoga a sutras of Patanjali Sadhana pada with Exposition of Vyasa

3. Light of Yoga (on Yama Niyama) by B.K.S. Iyenger, Iyenger Institute Pune

4. Hatha Yoga Pradeepika Yogi Swatmarama

5. Science of Yoga by I.K.Taimini

9.0 WEB REFERENCES:

1. http://www.artofliving.org

2. http://www.bkwsu.org

3. http://www.theyogainstitute.org

4. http://www.managingstress.com

The above subject will be taken by concerned expert in the field/ relevant to performance / performing practices,

02 credits are equivalent to (02 hours) practice session. Attendance and performance is mandatory for granting the term and earning the credits as per attendance rule.

Shri Vile Parle Kelavani Mandal SHRI BHAGUBHAI MAFATLAL POLYTECHNIC TEACHING AND EXAMINATION SCHEME PROGRAMME: PLASTICS ENGINEERING SEMESTER :IV W.E.F Batch Admitted JUNE 2016

Scheme of Instructions and TheoryPaper Scheme of Examination Gr Scheme Sr. No. Course Name & Code Periods per week Duration & L/Pr/CR Marks L P D T Cr Hrs Mks SSL Paper T/W PR OR Total 4.1 Basics of Mould Design 3 - 4 - 7 04 100 30 70 50@ 50** 200 A* 346 (160508) 4.2 #Hydraulics, Pneumatics & System Control 3 2 - - 5 03 100 30 70 50@ -- 50** 200 A* 325 (160510) 4.3 Polymer Composites ,Blends & Alloy 3 1 4 03 100 30 70 25@ 50** - 175 A* 314 (160511) 4.4 #Plastics Product Design and Testing 4 2 - - 6 03 100 30 70 50@ 50** - 200 A* 426 (160512) 4.5 Elastomer Technology 3 - 1 4 03 100 30 70 25@ - 25** 150 A 314 (160513) 4.6 Additives & Compounding of PLASTIC 3 1 4 03 100 30 70 25@ -- -- 125 A 314 (160514) # Elective Subjects (any One) 4.7 #CAD,CAM,CIM 2 3 - - 5 03 100 30 70 50@ 50** 200 A* 235 (160515) 4.8 #Metrology & Quality Control 3 2 - - 5 03 100 30 70 50@ 50** - 200 A* 325 (160509) Total 22 6 4 3 35 No. of 210 490 275 200 75 1250 papers*=5

TOTAL PERIODS = 35 TOTAL MARKS = 1250

HOD PRINCIPAL

4.1. COURSE DETAILS:-

Program: Plastics Engineering Semester: IV Duration: 16 weeks

Course: Basics of Mould Design Code: 160508

Group: A* Compulsory

2. TEACHING AND EXAMINATION SCHEME:

Scheme of instruction & Theory Paper Scheme of Examination Scheme Periods Per Week duration & L/Pr/Cr marks L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total

03 04 07 01 04 100 30 70 50@ 50** --- 200 347

3. COURSE OBJECTIVE: To provide basic understanding of compression & Transfer molds. To explain various mold components & their assembly of compression& transfer molds. To explain various types of mold heating in compression and transfer mold

4. COURES OUTCOMES:

1 Know different types of compression moulds used commonly. 2 Design & draw compression molds & transfer molds 3 Understand different techniques to produce complex articles. 4 Distinguish various heating systems employed on the mould. 5 Classify different types of ejection systems. 6 Describe different types of feeding systems employed on transfer mould.

5. DETAILED CONTENTS:

CHAPTER CONTENT HOURS MARKS SECTION-I 1 COMPRESSION MOLD 14 15 1.1Design of positive mould, Semi positive mould flash mould, hand moulds and single and multi cavity mould, Introductory knowledge of three plate mould. 1.2 shrinkage allowance and draft allowance 1.3 Standard components of compression mould& typical designs 1.4 Cores and inserts 1.5 Calculations for depth of cavity and number of cavities required 1.6 Ejector system selection & location. 2 TRANSFER MOLD 18 15 2.1 Design of integral pot and auxiliary ram type moulds. 2.2. Typical Design of standard moulds part like transfer Pot, transfer plunger, Sprue bush, Runner and Gate. 2.3 Types of Sprue and gate. 2.4. Gating systems employed in transfer moulds& balanced runner systems. 2.5 Simple calculations for transfer pot, transfer plunger, transfer pressure, 2.6.Mould for article with undercuts & split mould actuation techniques. Mould with side core

3 MOULD HEATING: 16 20 3.1 Steam Heating 3.2 Thermic Fluid Heating 3.3 Electrical heating & resistance ,capacitance & inductance heating 3.4 Types of heater. TOTAL 48 50 SECTION -II 4. MOLD DESIGN : 64 50 Practices: 1.Compression moulds for simple articles consisting of assembly and detail of drawings.(Two Sheets) 2.Multi Cavity mould 3. Mould with side core 4.Moulds for article incorporating inserts 5.split moulds 6.Three plate mould 7. Transfer mould integral pot and or auxiliary ram type 6. IMPLEMENTATION STRATEGY (PLANNING): 1. Shall comprise of design and drawings of moulds & its components. At least six exercises given to student to draw in the class. Practical Examination shall consist of an oral based-on the theory and term work. Teaching Plan.

8. REFERENCE BOOKS:

Sr. Author Title Edition Year of Publishers & Address No. Publication 1 J.H. Dubois Plastic Mould Van Naslrnad Reinhold Engineering 1st 1965 Company, New York. 2 Plastic Mould Headinton Hill Han LaszlaSors & Engineering Oxford, 4&5 Fitzroy Imrblaze 2nd 1989 square London WI 3 Hanser Publishers, Herbert Rees Mold Engineering 2nd 1994 Munich, 4 Herbert Rees Design calculation for 2000 Machinery publications, compression mould Yellow series,UK

9. QUESTION PAPER PATTERN:

Que. No. Section I Section II Periodical Test

Bits Marks Bits Marks Bits Marks

1. Any 6 out of 8 18 Any 4 out of 5 16

(3 marks each ) ( 4 marks each )

2. Any 4 out of 6 16 Any 1 out of 2 06

( 4 marks each ) ( 6 marks each )

3. Any 2 out of 3 16 Any 1 out of 2 08

( 8 marks each ) ( 8 marks each )

4. Any 6 out of 8 18

(3 marks each )

5. Any 4 out of 6 16

( 4 marks each )

6. Any 2 out of 3 16

( 8 marks each )

Total 50 50 30

4.2.COURSE DETAILS:-

Program: Plastics Engineering Semester: IV

Duration: 16 weeks

Course: # Hydraulic Pneumatics & System Control Code: 160510

Group: A* Compulsory

2. TEACHING AND EXAMINATION SCHEME:

Scheme of instruction & Theory Paper Scheme of Examination Scheme Periods Per Week duration & L/Pr/Cr marks L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total

03 02 05 03 100 30 70 50@ 50** 200 325

3. OBJECTIVE: In a position to study functions of various components. In a position to select appropriate components. In a position to study relative merits and demerits of the components. In a position to design the circuit

4. COURES OUTCOMES:

1 Draw Symbol used in Hydraulic & Pneumatic System 2 Distinguish the difference between Hydraulic & Pneumatic System, electromechanical valve & servo valve. 3 In a position to Understand electrical control component and touch screen programme. 4 Identify and apply the basic properties of mass, specific gravity, and density. 5 Classify the valve used in hydraulic system. 6 Develop efficient Hydraulic Circuit

5. DETAILED CONTENTS:

CHAPTER CONTENT HOURS MARKS SECTION-I 1 Fluid mechanics 8 18 3.1.Fluid properties: such as density mass density, weight density, viscosity, surface tension , capillary, compressibilty,vapour pressure. 3.2.Fluid Pressure: Pascal’s law, concepts of static pressure, pressure head, total pressure, atmospheric pressure, absolute pressure and gauge pressure. Measurement of flow pressure & flow pressure drop, positive and negative pressure.peizometer tube, simple and differential manometer. 3.3. Flow of fluid :Laminar and turbulent flow, critical velocity , energies of flowing fluid, Bernoulli’s theorem and application.fluid tubes, connector &other fittings. 2 Basic of Pneumatics : 6 12 1.1 define valve , types of valve, direction control valve, pressure and flow control valve 1.2 advantage and limitation of pneumatic systems, pneumatic circuit element 1.3 Types of compressor & selection , FRL unit 1.4 Linear actuator ( single & double) 1.5 Air Motor.

3 Oil Hydraulics :- 10 20 1.1 hydraulic circuit element & symbol 1.2 Pumps and types (Vane pumps, piston pumps, gear pumps) 1.3 Pressure control valve, Flow control valve, directional control valve 1.4 Linear actuator, Rotary actuator & its type 1.5 Oil seal & types , reservoir construction and accessories 1.6 Simple Hydraulic circuits & sequential circuit, counter balanced circuit , meter in, meter out and bleed off circuit TOTAL 24 50

SECTION-II 4 Advance Hydraulic valve: 08 16 1.1 Solenoid valve, on off solenoid valve with spool control, non feedback proportional valve 1.2 Servo valve, digitally control servo valve. 1.3 Control valves, closed loop proportional valves. 5 1.1 Torque motor, nozzle and flapper assembly, 06 12 main stage assembly, 1.2 Amplifier, ramp modules, 1.3 Transducers and types of transducers 6 Advanced control techniques 10 22 1.1 Position, velocity and acceleration, derivatives and integrals 1.2 (P+ D) Proportional + derivatives control, PI & PID control 1.3 Programmable logic controller, basic component of PLC control 1.4 Human Machine Interfacing and interfacing device, touch screen. TOTAL 24 50

6. LIST OF PRACTICALS:

1) Study of various pneumatic circuit elements 2) Study of various pneumatic circuits 3) Study of various hydraulic circuit elements 4) Study of hydraulic circuit 5) Study of different types of pneumatics valve & its operation 6) Study of different types of Hydraulic valve & its operation 7) Study of FRL units 8) Study of fundamentals & closed loop mechanism 9) Study of PI, PD & PID controller

7. IMPLEMENTION STRATEGY (PLANNING): 1. Demonstration Practical will be performing in the plastics laboratory as per the schedule 2. Practical Examination: shall consist of an oral based on the term work. 3. Teaching plan

8. REFERENCE BOOKS:

Sr. Author Title Edition Year of Publishers & No. Publication Address 1 Manual Of Sperry Vickers 8th 1974 Speey rand corporation troy Michigan.

2 S.R. Oil hydraulics 8th 2005 Tata Mc graw Hill Mahajan system(Principal & Maintenance) 3 R.K . Fluid Mechanics & 2001 Bansal Hydraulics 4 S.R. Pneumatics system(Principal 14th 2005 Tata Mc graw Hill Mahajan & Maintenance) 9. QUESTION PAPER PATTERN:

Que. No. Section I Section II Periodical Test

Bits Marks Bits Marks Bits Marks

1. Any 6 out of 8 18 Any 4 out of 5 16

(3 marks each ) ( 4 marks each )

2. Any 4 out of 6 16 Any 1 out of 2 06

( 4 marks each ) ( 6 marks each )

3. Any 2 out of 3 16 Any 1 out of 2 08

( 8 marks each ) ( 8 marks each )

4. Any 6 out of 8 18

(3 marks each )

5. Any 4 out of 6 16

( 4 marks each )

6. Any 2 out of 3 16

( 8 marks each )

Total 50 50 30

4.3 COURSE DETAILS:-

Program: Plastics Engineering Semester: IV Duration: 16 weeks

Course: Polymer composite, Blends and alloy Code: 160511

Group: A* Compulsory

2. TEACHING AND EXAMINATION SCHEME:

Scheme of instruction & Theory Paper Scheme of Examination Scheme Periods Per Week duration & L/Pr/Cr marks L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total

3 - - 1 4 1 3 100 30 70 25@ 50** -- 175 314

3. COURSE OBJECTIVE: 1. To provide the knowledge of need of new blends.

2.To get latest information about new polymer blends. 3.To learn how to design polymer blends 4. To study the basic manufacturing process of polymer blends and alloys 5 To be aware with recycling of plastics,& manufacturing , testing of composites. 4. COURES OUTCOMES:

1 Understand how to do literature survey for new blends/alloys. 2 Able to understand designing of new blends 3 Preparation &testing of blends/alloys 4 Manufacturing of composites and their testing. 5 Define understand apply and calculate laws of simple lifting machine.

5. DETAILED CONTENTS:

CHAPTER CONTENT HOURS MARKS SECTION-I 1 1.0 Types of polymers:Homopolymer 06 10 1.1 Copolymer Block copolymer, Graf copolymer, Inter- Penetrating polymers 2 2.Polymer alloys 08 20 2.1 Definition 2.2 Morphology of blends, compatibility of polymers, thumb rule to design the new blends. 2.3 Testing of miscibility, compatibility & its characteristics Polymer-polymer combination technology 2.4 Method of incorporation and mixing Types of alloys available properties and applications

3 3.0 Polymer blends: 10 20 3.1 Definition 3.2 Method of mixing and incorporation 3.3 Types of blends available properties 3.4 Processing 3.5 Latest commercial polymers blends & alloy TOTAL 24 50 SECTION –II 4 Composites: 08 20 4.1 Raw Materials : Resins and polymer systems reinforcing agents, filles, types of fibres & other additives 4.2 Processing Methods : Hand layup, spray lay-up techniques, bag moulding process Matched Die 4.3 Moulding, pultrusion, Filament winding, Injection moulding 4.4 Designing Design concepts, sandwich 4.5 construction, joining and machining techniques Compositions: SMC. DMC, TMC, XMC etc 5 Testing of Composite: (Mechanical Testing) 04 08 6 Conducting and magnetic polymer composites 04 06 7 Ceramic based composites 04 06 8 Recycling of polymers 02 06 9 Introduction to recent advances 02 04 TOTAL 24 50

6. IMPLEMENTION STRATEGY (PLANNING):

1.0 The subject shall be taught using proper sketches and studying the basic properties of various polymers. Underlying thermodynamics principles, basic definitions and thumb rules of design of various blends and alloys shall be explained. Industrial applications of this subject with respect to various sources, preparation/compounding of various blends, alloys, composites, and their applications and manufacturing techniques shall be explained to the students. 2.0 Lesson Plan 3.0 Teaching Plan 4.0 Tutorial 8. REFERENCE BOOKS:

Sr. Author Title Edition Year of Publishers & Address No. Publication 1 Literatures from Various companies 2 R.P. Singh 1st 1998 Champman Hall New L.K. Das Polymer Alloy and York S.K. Mustafi blend 3 C.P. Rader Handbook of 1st 1993 Van Nostrand Reinhold, B.W. Walker Thermoplastics New York Elastomer 4 M.J. Folkes Polymer Blends & 1st 1993 Blackie Academic and Alloys, Professional Champman and hall 5 John V. Handbook of 1st 1987 Van Nostpand Reinhold, Milewski Reinforcements New York Harry S. Katz

9. QUESTION PAPER PATTERN:

Que. Section I Section II Periodical Test

No. Bits Marks Bits Marks Bits Marks

1 Any 6 out of 8 18 Any 4 out of 5 16

( 3 marks each) (5 marks each)

2 Any 4 out of 6 16 Any 1 out of 2 06

( 4 marks each) (6 marks each)

3 Any 2 out of 3 16 Any 1 out of 2 08

( 8 marks each) (8 marks each)

4 Any 6 out of 8 18

(3 marks each)

5 Any 4 out of 6 16

(4 marks each)

6 Any 2out of 3 16

(3 marks each)

TOTAL 50 50 30

1. COURSE DETAILS:-

Program: ALL Semester: IV Duration: 16 weeks

Course: # Plastics Product Design and Testing Code: 160512

Group: A* Compulsory

2. TEACHING AND EXAMINATION SCHEME:

Scheme of instruction & Theory Paper Scheme of Examination Scheme Periods Per Week duration & L/Pr/Cr marks L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total

4 2 - - 6 1 3 100 30 70 50@ 50** - 200 426

3. COURSE OBJECTIVE: 1. To provide basic understanding of mechanical, electrical, thermal & flow properties of Plastics. 2. To explain optical properties, density and specific gravity 3. To explain designing of Injection, blow, extrusion moulding Plastics parts.

4. COURES OUTCOMES:

1 Define and describe the Various Plastics Testing 2 Understand the Mechanical tests, Electrical tests, thermal tests, melt flow index tests 3 Select a proper test equipment to carry out test for particular application. 4 Analyse various properties of plastics. 5 Evaluate various properties of Plastics 6 Design Plastic Products.

5. DETAILED CONTENTS:

CHAPTER CONTENT HOURS MARKS SECTION-I 1 1.0 Testing 01 02 1.1 Importance of testing 1 .2 Specifications and standards 1.3 Sample preparation and conditioning of samples . 2 .2.0 Mechanical tests: 10 18 2.1 Tensile properties and test method 2.2 Flexural properties and test method 2.3 Creep property and creep test 2.4 Fatigue test 2.5 Izod impact, charpy impact and tensile impact tests 2.6 Testing of plastics films & dart impact 2.7 Hardness test shore hardness and Rockwell hardness 2.8 Abrasion resistance 3 3.0 Electrical tests: 03 06 3.1 Insulation resistance 3.2 Volume resistivity 3.3 Surface resistivity 3.4 Breakdown voltage 3.5 Dielectric strength& dielectric constant and power factor 3.6 Electrostatic properties, elementary ideas only. 3.7 Arc resistance. 4 4.0 Thermal tests: 12 12 4. 1 Thermal conductivity 4.2 Thermal analysis of polymeric material 4.2.1 Dielectric analyser, TGA, DTA, DSC, procedure &applications. 4.3 Specific heat and latent heat 4.4 Vicat softening point 4.5 Heat distortion temperature 4.6 Flammability test 5 5.0 Flow properties & Physical properties. 06 12 5.1 Melt flow index & for thermoplastics 5.2 Cup method & for thermoset 5.3 Specific gravity 5.4 Bulk density & bulk factor 5.5 Environmental stress cracking 5.6 Weathering properties 5.7 Toxicity 5.8 Chemical resistance 5.10 Optical properties: 5.10.1 Refractive index 5.10.2 Percentage gloss 5.10..3 Clarity TOTAL 32 50

SECTION II 6 6. Design of Injection moulding Plastic Part 25 40 6.1 Material selection 6.2 Polymer Flow behaviour in injection moulds: How plastic fill a mould, viscoelastic behaviour, Melt shear viscosity, shear thinning behaviour, shear rate distribution, melt flow length, stress concentration. 6.3 Structural design consideration: Design methodology, Beams, Plates, shells and pressure vessels, Torsion, Columns. Ribs. 6.4 Press fit Assemblies of Plastics Parts: Material considerations, Design of press fit assemblies, 6.5 Snap fit assemblies: Types of snap joints, moulding cantilever snaps, design of snap joints.

7 7 Design of blow moulding and extrusion 07 10 moulding Plastic part. Selection of material, Design considerations. Design the Plastic product using CAD software. Total 32 50

6. LIST OF PRACTICALS:

1. To determine Tensile strength & percentage of elongation of plastics materials.

2. To evaluate Hardness of plastics

3. To Determine Flexural strength of plastics

4. To Determine Izod impact strength of plastics.

5. To Determine Abrasion resistance of plastics 6. To Determine Environmental stress cracking resistance of plastics material

7. To Determine Cross breaking strength of plastics.

8. To Determine Specific Gravity and Density of plastics.

9. To Determine Melt flow Index polymeric material

10. To Determine Heat distortion temperature of plastics.

11. To Determine Dart impact strength of plastics film.

12. To Determine Rebound Resilience of rubber.

13. Design of Plastic Part using CAD software.

7. IMPLEMENTION STRATEGY (PLANNING):

More stress to be given for the test procedures and specifications and only very

Elementary treatment need be done regarding significance and designing for tests.

Practical Examination: Shall consist of testing of plastics listed above along with an oral.

2. Lesson plan 3. Teaching Plan 8.REFERENCE BOOKS:

Sr. Author Title Year of Publishers & No. Publication Address 1 R.D Beck Plastics Product Design Van Nostrand Reinhold Co 2 R.J.Crawford, Plastics Engineering Pergamon Press 3 Robert A. Malloy Plastic Part Design for 1994 Hanser Pub., Injection Moulding MunichViennaNY,

4 Shah Plastics: Testing Sci-tech technology – HB 5 Brown Testing of Plastics Sci-tech 6 C. Hylton Understanding Plastic 2012 Hanser Pub., Testing MunichViennaNY,

7 Jay Mold flow Design Guide Hanser Shoemaker(Ed)

9. QUESTION PAPER PATTERN:

Que. No. Section I Section II Periodical Test

Bits Marks Bits Marks Bits Marks

1. Any 6 out of 8 18 Any 4 out of 5 16

(3 marks each ) ( 4 marks each )

2. Any 4 out of 6 16 Any 1 out of 2 06

( 4 marks each ) ( 6 marks each )

3. Any 2 out of 3 16 Any 1 out of 2 08

( 8 marks each ) ( 8 marks each )

4. Any 6 out of 8 18

(3 marks each )

5. Any 4 out of 6 16

( 4 marks each )

6. Any 2 out of 3 16

( 8 marks each )

Total 50 50 30

1. COURSE DETAILS:-

Program: Plastics Engineering Semester: IV Duration: 16 weeks

Course: Elastomer Technology Code: 160513

Group: A Optional

2. TEACHING AND EXAMINATION SCHEME:

Scheme of instruction & Theory Paper Scheme of Examination Scheme Periods Per Week duration & L/Pr/Cr marks L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total

3 - - 1 4 01 03 100 30 70 25@ - 25** 150 314

3. COURSE OBJECTIVE: 3. OBJECTIVES: The student will be able to 1) To select suitable material, process, manufacture & test rubber products. 2) Understand procedures for converting raw rubber into finished rubber products, procedure for vulcanization, compounding and processing also procedure for testing products as per standards. Principle of vulcanization, mixing and compounding, reinforcement, blending, processing. 3) Understand manufacturing, processing, properties and applications of TPE. 4. COURES OUTCOMES:

1 Define natural rubber, vulcanization, TPE.

2 Distinguish between synthetic rubber & natural rubber, TPE & plastics, latex rubber.

3 Prepare dry rubber products by using various different molding techniques & Dunlop Talalay process, dipping process resp. 4 Illustrate types of vulcanization, compounding of rubber construction of tyre, latex allergies 5 Appraise the imp. Of sulphur vulcanization accelerator actuator in processing of rubber.

6 Choose appropriate compounding ingredients for processing rubber, TPE, Latex & tyre

5. DETAILED CONTENTS:

CHAPTER CONTENT HOURS MARKS SECTION-I 1 1.0 Molecular requirements of rubbery materials. 06 15 1.1 Stages in raw rubber 1.2 Different types of rubbers, their chemical structure, preparation, Properties & applications. Such as:- ethylene rubber, butadiene rubber, butyl rubber, EPDM, EPM, SBR, NBR, chloroprene rubber, isoprene rubber, silicon rubber etc 2 Vulcanisation of rubber 08 15 9. Sulphur vulcanization, peroxide vulcanization, resin vulcanization, metal oxide vulcanization, electron beam vulcanization 10. Study of accelerator, activators, catalyst, free radicals. 3 3.0 Compounding of rubber 05 10 3.1 Study of compounding ingredients:- Vulcanizing agents, Stabilizers, Processing additives, fillers, fire retardants, anti-oxidative agents, accelerator, activator etc, 4 4.0 Processing of Rubber 05 10 4.1 Injection molding, extrusion, blow molding, thermoforming, calendaring, spinning, 4.2 Dry Rubber Products: Manufacturing and properties of different components of Footwear, Tennis balls, Golf ball, Seals and gaskets, etc TOTAL 24 50 SECTION -II 05 5.0 Tyre technology:- 06 10 5.1 Introduction to tyre, nomenclature of tyres, function of tyres and their components, construction of tyres, function of the tyre components 5.2 Types of tyre of tyres; as per their tread pattern, Construction (Beltings), Application and others. 5.3 Intelligent or smart tyres, Eco-friendly tyres, Solid tyres. 5.4 Manufacturing Techniques of Various tyres and Automotive tubes & belts. 06 6.0 Latex Product Manufacturing: 08 15 6.1 Introduction, compounding, Manufacturing, properties and formulation of Household and surgical gloves, electrical gloves, Coir Foam and Mattresses, 6.2 Latex thread, Latex toys and balloons. 6.3 Talalay process for Latex foam manufacturing 6.4 Latex allergies. 07 7.0 Introduction to Thermoplastic Elastomer 10 25 7.1 Styrenic Thermoplastic Elastomer Structure, production, morphology, properties, compounding, applications 7.2 Thermoplastic Polyolefin elastomers Preparation, properties, compounding, processing and applications. 7.3 Co polyester TPE Properties & application 7.4 Thermoplastic-polyurethane-elstomer Chemistry Preparation of TPU, structure, properties Processing and applications 7.5 Polyamide TPE

TOTAL 24 50

6. IMPLEMENTATION STRATEGY (PLANNING):

1) Lesson plan 2) Teaching plan 3) Tutorial Classroom Teaching: - Review: Related topics from previously taught subjects. Use of multimedia, Charts, models, transparencies, learning materials.

Library: - Referring to books, journals, manuals

Exercise: - Collection of specifications of various elastomeric materials, products, specifications, manufacturing methods, storage, testing, vulcanization, compounding etc,

Industry: - Elastomer industry, Study of various processes, Faults and remedies.

7. REFERENCE BOOKS: Sr.no Title Author Publication Rubber Product Manufacturing A K Bhowmik, M M Hall Marcel Dekker Inc, 1 Technology and H A Benaney Newyork, 1994

2 Rubber Technology A S Chraig, Oliver, Boyd Edinburgh, 1982

3 Rubber Technology Handbook C.Hoffman Hanser Pub Applied science 4 Synthetic rubber Chemistry & Technology D.C.Blakley Publishers, 1979 Elsevier Applied Science 5 Hose Technology C W Evans Publisher, 1979 Handbook of Elastomers, new A K Bhowmik, H L Marcel Dekker Inc., 6 developments and technology Stephens Newyork, 1988

7 Thermoplastics Elastomer Holder Hanser Publication

8. QUESTION PAPER PATERN:

Que. No. Section I Section II Periodical Test

Bits Marks Bits Marks Bits Marks

1. Any 6 out of 8 18 - - Any 3 out of 4 16

2. Any 4 out of 6 16 - - Any 1out of 2 06 3. Any 2 out of 3 16 - - Any 1 out of 2 08

4. - - Any 6 out of 8 18 - -

5. - - Any 4 out of 6 16 - -

6. - - Any 2 out of 3 16 - -

Total - 50 - 50 - 30

1. COURSE DETAILS:-

Program: Plastics Engineering Semester: IV Duration: 16 weeks

Course: Additives & Compounding of Plastics Code: 160514

Group: A Optional

2. TEACHING AND EXAMINATION SCHEME:

Scheme of instruction & Theory Paper Scheme of Examination Scheme Periods Per Week duration & L/Pr/Cr marks L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total

03 1 04 01 03 100 30 70 25@ 125 314

2 COURSE OBJECTIVE: The knowledge of Polymers, additives, and methods of mixing and compounding (formulation) will help the student to produce different plastic products having the desired properties

4. COURES OUTCOMES:

C205.1 Explain Need Of compounding C205.2 Prepare Selection of Ingredient C 205.3 Distinguish Strength and weakness of polymer C205.4 Categorise appropriate selection of compounding techniques. C205.5 Effect of Ingredients on the life cycle of polymer. C205.6 Structure/Property relationship.

5. DETAILED CONTENTS:

CHAPTER CONTENT HOURS MARKS SECTION-I 1 1.0 Introduction to Compounding 06 12 1.1 Definition-Compounding/mixing 1.2 Need of compounding 1.3 Types of compounding 1.4 Advantages/Drawbacks of Polymers 2 2.0 0Additives for plastics 12 23 2.1 Fillers types, Organic and Inorganic 2.2 Plasticisers-Definition types 2.3 Lubricants 2.4 Impact modifiers 2.5 Colorants-pigments, Dyes 2.6 Fire retardants 2.7 Coupling Agents 2.8 Blowing Agents-CBA,PBA 2.9 UV Stabilisers 2.10 Thermal stabilizers 2.11 Antistatic agents 2.12 Antiblocking agents 2.13 Slip and antislip agent 2.14 Processing aids 2.15 Mould releasing agents 3 Compounding 06 15 3.1Selection of Polymer 3.2Compounding ingredients-general objectives 3.3Limitations of additives into polymer 3.4materials 3.5Selection of mixing and mixing equipment’s. 3.6Effect of mixing/Compounding parameters TOTAL 24 50 SECTION-II 4 Compounding of PP 14 26 3.0 Compounded PP products, the Compounding process-Additives, fillers,(Organic/Inorganic, Reinforcing agents(fibres, additives 3.1Compounding Technology 3.2 Intensive/Dispersive mixing. Extensive/Convective mixing 3.3 Single screw Extruder 3.4 Rotating/Continuous reciprocating single screw extruder 3.5 Fully intermeshing co rotating twin screw extruder 3.6 High Intensity internal mixer3.7 Filled and Reinforced PP, Calcium carbonate filled PP, Talc filled, PP, Mica filled PP, Wallastonite reinforced PP, Glass fibre reinforced, PP, Wood /PP Composites, PP-Nano Composites, Nano filler, preparation, Nano filler dispersion, Other speciality product flame retardant PP, High melt strength, Eco Balance and Recycling, Life cycle analysis, Energy recovery recycling 5 PVC Compounding 10 24 5.0Selection of grades of PVC for particular compound 5.1 Physical and chemical properties of PVC5.2 Various ingredients for PVC compounding5.3 Formulations-Hose, Wire, cable, sheet,gasket,O- seals,soles.flexible5.4 pipe, rigid pipe,valves,transparent pipe5.6 Selecting Compounding processes and machines5.7 Effect of process/parameters. TOTAL 24 50

6. IMPLEMENTATION STRATEGY (PLANNING) Teaching Plan Lesson Plan Tutorials Assignment-Collection of samples, specification of product, various type of recipes of various product, Collection of ingredients, specifications, by using internal, other media.

REFERENCE BOOKS:

Serial Author Title Edition Year of Publisher s and

Number Publication Address

Shri A.S Hill Publication

1. Athalye PVC Technology Tata Mcgraw 1991 New Delhi

2. J.A.Brydson Plastic Materials 17th edition 1999 Butterworth,London

3. Gowarikar Polymer Science 18th Edition 2001 New age

4. Encyclopedia Plastics Materials

Plastics

5. Encyclopedia Materials.Volume-2 - - --

Understanding of

6 H. Wildi Compounding 2 2012 Hanser Publication

George Material Science

7. Menges of Polymers 2nd 2012 Hanser Publication

8. QUESTION PAPER PATTERN

Que. No. Section I Section II Periodical Test

Bits Marks Bits Marks Bits Marks

1. Any 6 out of 8 18 - - Any 4 out of 3 16

2. Any 4 out of 6 16 - - Any 1out of 2 06

3. Any 2 out of 3 16 - - Any 1 out of 2 08

4. - - Any 6 out of 8 18 - -

5. - - Any 4 out of 6 16 - -

6. - - Any 2 out of 3 16 - -

Total - 50 - 50 - 30

1. COURSE DETAILS:-

Program: Plastics Engineering Semester: IV Duration: 16 weeks

Course: # CAD,CAM,CIM Code: 160515

Group: A* Elective

2. TEACHING AND EXAMINATION SCHEME:

Scheme of instruction & Theory Paper Scheme of Examination Scheme Periods Per Week duration & L/Pr/Cr marks L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total

2 3 05 01 03 100 30 70 50@ 50** 200 235

3. COURSE OBJECTIVE: A student having knowledge of WINDOWS 98 / 2000 / XP / VISTA plus have a basic understanding of computer operation and fundamental drafting skill is expected to produce technical drawing using graphic tools

4. COURES OUTCOMES:

1 Understand about graphic hardware 2 Draw object using AUTOCAD 3 Study the interfacing of CAD, CAM & CIM. 4 Develop the skill in AUTO LISP programming 5 Demonstrate design of part using CAD

5. DETAILED CONTENTS:

CHAPTER CONTENT HOURS MARKS SECTION-I 1 1.0 Overview and graphics hardware : 02 12 1.1 L/P options, mice/mouse. Digitisers, trackball, joystick display options. 1.2 O/P options, printers and plotters. 2 2.0 Fundamentals of Auto CAD 03 14 2.1Familiarization of commands of drawing editor. 2.2 use of cursor 2.3selections of menus. 3 3.0 Creating a drawing, setting up work areas 06 12 3.1 Creating symbols. 3.2 organizing information with layers. 4 4.0 Hard copy of drawing on printer and / or plotter 05 12 TOTAL 16 50 SECTION-II 5 5.0 Labelling and dimensioning of drawing 01 06 6 6.0 Tracing a drawing using tables 03 08 6.1 Drawing curves and solid areas. 7 7.0 Introduction CAD/CAM/CIM need for 06 15 CAD/CAM/CIM 7.1 Hardware requirement for cad system software requirements. 7.2 Computer application in engineering, basic concepts of automation & robotics, elementary idea of computer integrated production management system used for quality inspection/ quality monitoring, planning functions, resource planning etc. 8 8.0 Graphic packages CAD, interfacing 02 07 8.1 Programs to link the analytical package of graphic utilities. 9 9.0 Auto Lisp programming and customisation 04 14 TOTAL 16 50

6. LIST OF PRACTICALS:

1. OSHAP: Held, Centre, Endpoint, insert, intersect, MID point, NEA rest, HOPe, PER pendicular, Tangent, CANCEL, REDO, Redraw

2. SETUP: Defining drawing scale.

3. BLOCKS : Attdef, Base, Block, Insert, MINSERT, Wblock

4. DISPLAY : Attdisp, D view, pan, plan, Redraw, Redrawall, Regen, Regenall, Regen auto, View, Viewers, V point, Zoom.

5. EDIT : Array, Attedit, Break, Chamber, Change, Chaprop, Copy, Divide, Erase, Explode, Extend, Fillet, Measure, Mirror, Move, Pedit, Rotate, Select, Scale, Stretch, Trim.

6. INQUIRY : Area, Dist, Help, Id, List, Status, Time.

7. LAYER : a) SETTINGS : Aperture, Axis, Blips, Colour , Drag mode, Elev, Grid, Line type, Limits, Ltscale, Otext, Snap, Style, Vports.

8. PLOT : Plotter Printer

9. DIM : Dim, Diml, Linear, angular, diameter, radius, center, leader, Di, vars, redraw, status, undo.

10. DRAW : Arc, Attdf, Circle, Domit, D text, Ellipse, Hatch, Insert, Line, MINSERT, Offset, File, polygon, shape, sketch, solid, Text, Bdline, Bdface.

11. UTILITY: ATTEX, Files, Rename, Script,Menu,Purge Script, SLIDES. (Mslide, Vslide) External commands(i.e.DEL,EDIT,SHELL,TYPE) End, Quit.

12. 3D:Edgesurf, Revsurf, Rule surf, 3Dline,3D face, 3D mesh, 3D poly, 3D objects.

13. AUTOLISP:Create*LSP file for formulas and application prog,

14. Customization : Create Menus & Macros using *MNU files.

7. IMPLEMENTION STRATEGY (PLANNING):

The theory / Practicals will be based on the latest available AutoCAD package in the department. The fundamentals will be covered referring the installed version of Software utility. i) Teaching Plan ii) Lesson Plan iii) Assignments 8. REFERENCE BOOKS:

Sr. Author Title Edition Year of Publishers No. Publication & Address 1 D.Raker, Inside AUTOCAD and H.Rice 2 G.B. An Introduction to Prabhat. CAD/CAM 3 Y.I.Shah & Programming in C. Patel AUTOLISP 4 George Mastering AUTOCAD B.P.B. Omura Publication, New Delhi

8. QUESTION PAPER PATTERN

Que. No. Section I Section II Periodical Test

Bits Marks Bits Marks Bits Marks

1. Any 6 out of 8 18 - - Any 4 out of 3 16

2. Any 4 out of 6 16 - - Any 1out of 2 06

3. Any 2 out of 3 16 - - Any 1 out of 2 08

4. - - Any 6 out of 8 18 - -

5. - - Any 4 out of 6 16 - -

6. - - Any 2 out of 3 16 - -

Total - 50 - 50 - 30

4.8.COURSE DETAILS:-

Program: Plastics Engineering Semester: IV

Duration: 16 weeks

Subject: #Metrology & Quality Control Code: 160509

Group: A* Elective

2. TEACHING AND EXAMINATION SCHEME:

Scheme of instruction & Theory Paper Scheme of Examination Scheme Periods Per Week duration & L/Pr/Cr marks L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total

3 2 - - 5 1 3 100 30 70 50@ 50** 200 325

3. OBJECTIVES:

1. To provide basic understanding of construction, working and use of different Instruments. 2. To Explain different statistical quality control tools used to improve quality of Product. 3. To provide basic understanding of design of mechanical measurement systems, design And drawing of mechanical component.

4. COURES OUTCOMES:

1 Describe construction, working and use of different measuring instrument. 2 Understand different statistical control tool used to improve quality of product. 3 Select appropriate instrument for specific measurement. 4 Analysis, interpretation and drawing conclusions from the data, information, graphs, charts, pertaining to the area of inspection and quality control. 5 Measure flatness, roundness, diameter, angle, taper of work piece.

5. DETAILED CONTENTS:

CHAPTER CONTENT HOURS MARKS SECTION-I 1 Introduction To Metrology and Standards of 03 04 measurements 1.1 Definition of metrology,categories of metrology, Scientific metrology, Industrial metrology, Legal metrology 1.2 Need of inspection 1.3 Concepts of precision, Accuracy, Sensitivity, Readability, Calibration, traceability, Reproducibility 1.4 Sources of errors , Factors affecting accuracy ,Selection of instruments, Precautions while using instruments for getting higher precision and accuracy. 1.5Definition and introduction and comparison line standard, End standard and wavelength standard. Comparison. 1.6 slip gauge and its accessories, Length Bars 2 2.0 Comparators 05 12 2.1 Definition ,requirements of a good comparator 2.2 Working principles of comparators, Use of comparators Dial indicator, Johansson mikrokator, Sigma comparator, Pneumatic comparator, Electrical, Electronics comparators 2.3 Advantages and disadvantages 3 3.0 Angle measuring Instruments 04 08 3.1 Concept of angle measurement ,Instruments for angle measurement 3.2 working and use of Bevel protractor, Sine bar, spirit level, Sine centre, clinometers, angle gauges, Autocollimator 4 4.0 Limits, Fits, Tolerances and limit Gauges 02 06 4.1 Concept of limits, Fits, Tolerances. 4.2 Interchange ability and selective assembly 4.3 Hole and shaft basis system. 4.4 Taylor’s principle of gauge design. 4.5 Design of plug and ring gauges 5 5.0 screw thread measurements 05 10 5.1 Errors in threads, pitch errors 5.2 Measurements of elements such as major diameter. Minor diameter, effective diameter , pitch and angle for external threads.(Two wire method, three wire method, thread micrometer, floating carriage micrometer) 6 6.0 Measurement of Geometrical features 05 10 &surface finish 6.1Testing straightness Wedge method, Use of spirit level and autocollimator. 6.2 Testing flatness Use of spirit level/autocollimator,Use of optical flat 6.3 Squareness testing Indicator method use of optical square 6.4 Toolmakersmicroscope 6.5 profile projector 6.6 Primary and secondary texture,sampling 08 05 length,Lay,CLA,Ra,RMS,Rz values and their interpretation. 6.7 Various techniques of qualitative analysis,working principle of stylus probe instruments such as Tomlinson surface mete TOTAL 24 50

SECTION II 7 7.0 Quality control 04 08 7.1 Meaning of quality, quality control 7.2 Inspection stages ,comparison between inspection and quality control, 7.3 Meaning of quality of design quality of conformance, quality of performance ,factors affecting them, 7.4 cost of quality, value of quality, optimum quality of design 7.5 concept of reliability 7.6 quality assurance 7.7 vendor ratings, vendor quality ratings 8 8.0 Total Quality Management 05 10 8.1 Principles of TQM- customer focus ,commitment by top management ,continuous improvement PDCA, quality circles, employee empowerment (JIDOKA) 8.2 Quality audit concept of audit practices, lead assessor certification 8.3 Six sigma- statistical meaning, methodology of system improvement,DMAIC cycle ,yellow belt, green belt, black belt certification. 9 9.0 Statistical quality control 12 24 9.1 Meaning and importance of SQC. 9.2 Variable and attribute measurements, chance and Assignable causes variation. 9.3 Frequency Histogram, Polygon, bar chart. 9.4 Normal distribution curve- characteristics uses process capability capable and incapable process possible relations of process in control with USL and LSL, Cp, Cpk 9.5 Control chart for variables X and R chart (calculation of trial control limits , revised control limits ,interpretation and conclusion) 9.6 control chart for attributes-p chart, np chart, c chart (calculation of trial control limits, revised control limits, Interpretation and conclusion) 9.7 Pareto analysis, cause and effect diagram, scatter Diagram 10 10.0 Acceptance sampling 03 08 10.1 Concept, comparison with 100% inspection 10.2 Types of sampling plans merits and demerits 10.3 Operating characteristics curve importance significance producers risk consumer risk AQL, IQL, LTPD, AOQL Total 24 50

1. LIST OF PRACTICALS:

1. Study and use of Vernier caliper & screw micrometer.

2. Study and use of Vernier height gauge & Depth micrometer.

3. Study and use of Inside micrometer

4. Study and use of mechanical comparator (Dial indicator).

5. Study and use of dial micrometer

6. Study and use of dial bore gauge

7. Study and use of Bevel protractor

8. Study and use of Sine bar

9. To find major diameter ,minor diameter ,pitch and angle of thread on toolmakers microscope

10. Study of screw pitch micrometer.

11. Use of optical flat to inspect flatness of slip gauges

12. Quality control by statistical `methods .plotting the charts from given data.

(a) Frequency Histogram

(b) Normal distribution curve

(d) Control chart for fraction defectives

(e) Control chart for number of defectives

8. IMPLEMENTION STRATEGY (PLANNING): In depth study and understanding of the subject will be implemented by adopting the

Following strategy

(i) Lesson plan

(ii) Use of charts, models and transparencies

(v) Use of actual devices

9. REFERENCE BOOKS:

Sr. Author Title Edition Year of Publishers & No. Publication Address 1 R.K Jain Engineering metrology XII 2005 Khanna publishers,2B,Nath market, new delhi-06 2 I.C Gupta Engineering metrology XII 2002 Dhanpat rai and sons 1682 nai sarak new delhi- 06 3 M.S Mahajan Statistical quality XVI 2002 Dhanpat rai and control sons 1682 nai sarak new delhi- 06

4 Grant Statistical quality II 1998 Tata Mc graw hill Leavenworth control book co singapore 5 J.M.Juran Quality planning and III 1995 Tata Mc graw analysis hill,4/12 asaf ali road new delhi 6 Besterfield,Dale.H Total quality III Prentice hall , new management delhi

8. QUESTION PAPER PATERN:

Que. No. Section I Section II Periodical Test

Bits Marks Bits Marks Bits Marks

1. Any 6 out of 8 18 - - Any 3 out of 4 16

2. Any 4 out of 6 16 - - Any 1out of 2 06

3. Any 2 out of 3 16 - - Any 1 out of 2 08

4. - - Any 6 out of 8 18 - -

5. - - Any 4 out of 6 16 - -

6. - - Any 2 out of 3 16 - -

Total - 50 - 50 - 30

Shri Vile Parle Kelavani Mandal SHRI BHAGUBHAI MAFATLAL POLYTECHNIC TEACHING AND EXAMINATION SCHEME

PROGRAMME: PLASTIC ENGINEERING SEMESTER :V W.E.F Batch Admitted JUNE 2016 Sr. No. Course Name and Code Scheme of Instructions Theory Paper Scheme of Examination Gr Scheme and Periods per week duration and L/Pr/CR marks

L P D T Cr Hrs Mks SSL Paper T/W PR OR Total 5.1 #Design of Moulds & Dies(160517) 3 - 4 - 7 04 100 30 70 50@ 50** 200 A* 347

5.2 #Processing of Plastic (160518) 3 2 - - 5 03 100 30 70 50@ 50** -- 200 A* 325

5.3 #Plastic Plants Equipments 3 2 - 1 6 03 100 30 70 50@ 50** 200 A* 336 (160519) 5.4 #Project (160522) 6 - - 6 - 50@ 50** 100 A* 066 5.5 Plastic in Packaging (160520) 3 2 - - 5 03 100 30 70 25@ 25** 150 A 325

5.6 Environmental Science & Plastic Waste Disposal 3 2 5 03 100 30 70 50@ - 150 A* 325 Management (160521) 5.7 Fabrication of Moulds & Dies 2 3 - - 5 03 100 30 70 50@ - 50** 200 A 235 (160516) # Elective Subjects (any One) 5.8 Entrepreneurship Development 3 1 4 03 100 30 70 25@ 25** 150 M* 314 (160014) 5.9 Production Management(160523) 3 - 1 4 03 100 30 70 25@ - 25** 150 M* 314 - TOTAL 20 19 4 1 44 No. Of paper*=5 210 490 350 225 75 1350

TOTAL PERIODS =43 TOTAL MARKS = 1350

5.1. COURSE DETAILS:-

Program: Plastics Engineering Semester: V Duration: 16 weeks

Course: # Design of Mould & Dies Code: 160517

Group: A* Compulsory

2. TEACHING AND EXAMINATION SCHEME:

Scheme of instruction & Theory Paper Scheme of Examination Scheme Periods Per Week duration & L/Pr/Cr marks L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total

3 4 7 01 04 100 30 70 50@ 50** 200 347

3. COURSE OBJECTIVE: To study different types of feeding system used in injection moulds.

Provide knowledge about different types of ejection mechanism.

To study the merits and demerits of hot runner system.

Understand various factors to be considered while designing dies for extrusion.

To prepare salient features of blow mould

4. COURES OUTCOMES:

1 Draw different types of gates and runners

2 Explain hot runner molds

3 Understand the cooling line and feed system placing calculations

4 Draw mold design for spilt mold

5 Define parison controlling in blow moulding

5. DETAILED CONTENTS:

CHAPTER CONTENT HOURS MARKS SECTION-I 1 Injection Moulds 16 20 Types and two plates and three plate moulds, Ejection systems, cooling system, gating system, venting and slug well systems, Design of size of sprue, runners and gates. Sprue, lock and ejection of sprue, runners and gates. Hand moulds and automatic mould. Moulds for articles with undercuts, split mould & types of actuation, Moulds with side cores. Consideration in deciding upon the parting line.Hot runner moulds and design considerations.Elementary ideas of injection moulds for thermosets including sheet Mould compound and bulk moulding compound,1.9 Mould economics & determination of number of cavities and cost Estimation 2 2.0 Extrusion die design : 08 10 2.1 Control of flow properties and heater design 2.2 Design aspect of following extrusion dies: 2.2.1 Pipe dies & torpedo, mandrel, land length, angle of entry 2.2.2 Sheet die & coat hanger and T-die & control of thickness 2.2.3 Monofilament die & stretch ration and ultimate thread size 2.2.4 Tape die 2.2.5 Profile die & elementary treatment 3 3.0 Blow moulds: 04 05 3.1 Die design for Parison control with PVC and PE 3.2 Design of simple blow moulds. 4 4.0 Fabrication: 04 05 4. 1 Materials for mould fabrication, heat and surface treatment 4.2 Mould making machinery, hobbling, coy milling, die sinking, jig boring, Pantograph, spark erosion, electro forming etc 4.3 Details of the process, selection, tools and accessories 4.4 Mould polishing TOTAL 32 50 SECTION -II 5 MOULD DESIGN 64 50 Practices : 1. Consisting of two sheets showing assembly and details of a simple injection mould. 2. Two different types of injection moulds from mentioned above on three sheets. 3. One sheet on extrusion die from mentioned above. 4. one sheet 3D product design development using AUTOCAD.

6. IMPLEMENTION STRATEGY (PLANNING): Practical Examination: (Oral based) Shall consist questions from theory and term work.

2. Lesson Plan

3. Teaching Plan

7. REFERENCE BOOKS:

Sr. Author Title Edition Year of Publishers & No. Publication Address 1 R.G. Pye Injection Mould Design 2nd 1978 George Godwin Ltd., 2-4, Cathezinest, LondonWC-2 2 M.V. Joshi Dies for Plastic Extrusion 1st 1984 Rajkamal Electrical Press, 4163, Aryapura, Delhi. 3 Narbert M. Moulding of Plastics 1st 1971 Division Of John Bikales Willy & Sons New York 4 Irvin Z. Injection Moulding Theory 1st 1972 Division Of John Rubin & Willy & Sons New Practice York 5 Micheli Extrusion Dies For Plastics 2nd 2011 Hanser Publication & rubber

8. QUESTION PAPER PATTERN:

Que. No. Section I Section II Periodical Test

Bits Marks Bits Marks Bits Marks

1. Any 6 out of 8 18 Any 4 out of 5 16

(3 marks each ) ( 4 marks each )

2. Any 4 out of 6 16 Any 1 out of 2 06

( 4 marks each ) ( 6 marks each )

3. Any 2 out of 3 16 Any 1 out of 2 08

( 8 marks each ) ( 8 marks each )

4. Any 6 out of 8 18

(3 marks each )

5. Any 4 out of 6 16

( 4 marks each )

6. Any 2 out of 3 16

( 8 marks each )

Total 50 50 30

5.2. COURSE DETAILS:-

Program: ALL Semester: V Duration: 16 weeks

Course: #Processing Of Plastics Code: 160518

Group: A* Compulsory

2. TEACHING AND EXAMINATION SCHEME:

Scheme of instruction & Theory Paper Scheme of Examination Scheme Periods Per Week duration & L/Pr/Cr marks L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total

03 02 05 01 03 100 30 70 50@ 50** 200 325

3. COURSE OBJECTIVE:

To study and to manufacture articles made by extrusion. To study and to manufacture articles made by blow molding. To study and to manufacture disposable articled made by thermoforming. To study different types of decoration on plastics.

4. COURES OUTCOMES:

C205.1 Distinguish variant in extrusion molding techniques C205.2 Understand extrusion, calendaring, thermoforming, printing and welding processes. C 205.3 find out the molding faults and their causes and able to suggest the remedial action for articals, profiles etc. C205.4 Apply the knowledge for manufacturing pipes, film ,wire ,monofilament, cable, sheet etc. C205.5 Calculate the different process parameters. C205.6 Demonstrate the working of molding processes

5. DETAILED CONTENTS:

CHAPTER CONTENT HOURS MARKS SECTION-I 1 1.0 Extrusion: 18 30 1.1 Basic process & materials and applications 1.2 Compounding and incorporation of additives 1.3 Extrusion processes: 1.3.1 Pipe extrusion (plain, corrugated and reinforced pipes) 1.3.2 Blown film extrusion (monolayer and multilayer films, stretch film tapes) 1.3.3 Monofilament / Box strapping 1.3.4 Cable extrusion 1.3.5 Sheet extrusion 1.3.6 Cast film extrusion 1.3.7 BOPP and OPP films 1.3.8 Powder coating 1.3.9 Plastisol coating 1.3.10 Laminating & extrusion laminating on paper, aluminium foil etc and adhesive lamination 1.3.11 Profile extrusion 1.4 Ram extrusion, The basic aspects to he covered are typical extrusion conditions for special materials, sizing techniques, various process parameters affecting product quality. Start-up and shutdown procedures and trouble shooting.

2 2.0 Calendaring: 06 20 2.1 Basic process, materials and applications 2.2 Processing conditions at various stages of production 2.3 Process parameter and their effect on product quality 2.4 Laminating and embossing 2.5 Troubleshooting, defects, causes and remedies Total 24 50 SECTION-II 3 3.0 Blow Moulding: 08 10 3.1 Basic process, materials and applications 3.2 Types & injection, extrusion and stretch blow moulding 3.3 Continuous and interrupted process 3.4 Process parameters and their effects on product quality 3.5 Finishing operations for blow moulding operations 3.6 Troubleshooting, defects, causes and remedies 4 4.0 Thermoforming: 06 10 4.1 Basic process, materials and applications 4.2 Plastic memory, hot elongation, hot strength temperature 4.3 Methods of thermoforming & plug assist forming, drape forming, reverse draw forming and vacuum forming 4.4 Twin sheet forming 4.5 Various process parameters and their effect on product quality 4.6 Advantages and limitation of thermoforming 4.7 Trouble shooting 5 5.0 Fabrication with plastics: 03 10 5.1 Cementing and adhesive bonding 5.2 Welding process 5.3 Fabrication technique for chemical vessels, tanks, pipe bends, sheets etc. with special reference to PVC, PP; HDPE, Acrylics and FRP 6 6.0 Finishing and machining plastics: 02 08 6.1 Finishing, filing, grinding, buffing, drilling, turning, slitting, fastening etc 6.2 Effects of the above process on Elasticity, Plastic memory, Conductivity and softening point 7 7.0 Decorating with plastics: 05 12 7.1 Printing 7.2 Painting 7.3 Hot stamping 7.4 Foil inlays moulding 7.5 Vacuum metalizing 7.6 Electroplating 7.7 Dip coating Total 24 50

6. LIST OF PRACTICALS: 1.Study & trial on Extruder. 2.Visit to calendaring plant.

3.Study and trial on blow moulding machine.

4.Study and trial on thermoforming machine.

5.Visit to Plastic Printing Plant

7. IMPLEMENTION STRATEGY (PLANNING): Wherever practical in institute is not possible visits are carried out to necessary industries. Lesson Plan Teaching Plan

8. REFERENCE BOOKS: Sr. Author Title Edition Year of Publishers & Address No. Publication 1 Rosato Extrusion Techniques 2nd 1998 Hanser New York 2 Fishcher Extrusion of Plastics 3rd 1976 Newmens Butter Worths & Hobart, London 3 Machine Manuals from Different Components 4 SPI handbook 3rd 1980 Vanosard Publication 5 Marcell Dekker Encyclopedia of P.V.C London 6 Plastic Processing Frados Handbook Chris rau 7 nd Wendaal Polymer extrusion 2 2012 Hanser Publication Norman C 8 nd Lee Blow Moulding 2 2012 Hanser Publication

9. QUESTION PAPER PATTERN

Que. No. Section I Section II Periodical Test

Bits Marks Bits Marks Bits Marks

1. Any 6 out of 8 18 Any 4 out of 5 16

(3 marks each ) ( 4 marks each )

2. Any 4 out of 6 16 Any 1 out of 2 06

( 4 marks each ) ( 6 marks each )

3. Any 2 out of 3 16 Any 1 out of 2 08

( 8 marks each ) ( 8 marks each )

4. Any 6 out of 8 18

(3 marks each )

5. Any 4 out of 6 16

( 4 marks each )

6. Any 2 out of 3 16

( 8 marks each )

Total 50 50 30

5.3. COURSE DETAILS:-

Program: Plastics Engineering Semester: V Duration: 16 weeks

Course: #Plastics Plants Equipments Code: 160519

Group: A* Compulsory

2. TEACHING AND EXAMINATION SCHEME:

Scheme of instruction & Theory Paper Scheme of Examination Scheme Periods Per Week duration & L/Pr/Cr marks L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total

3 2 1 6 01 03 100 30 70 50@ 50** 200 336

3. COURSE OBJECTIVE: To know different types Plastics processing equipment Provide the basic knowledge of Injection ,blow moulding machine, compression press, transfer moulding machines To study different types of calendars, extruders,and their constructional design and features. To study the specification of, extruder, injection, blow moulding machine. To understand the construction and working of thermoforming machine. To understand working of various plastic plants along with the auxiliary equipment.

4. COURES OUTCOMES:

1 Distinguish difference among plastics processing machines 2 Understand drive system and accessories require for various plants. 3 Explain faults in working of plastics molding plants 4 Apply the knowledge for understanding specification to buy the new machine 5 Demonstrate the working of molding machine 6 Assemble the different auxiliary equipment for different plants.

5. DETAILED CONTENTS:

CHAPTER CONTENT HOURS MARKS SECTION-I Equipment’s for Extrusion: 16 25 1.1 Extruder & hopper, feeding mechanism, screw and barrel design thrust for bearing gate assembly (Screen pack, breaker plate and valves) 1.2 Extruder drives & types and selection, extruder output 1.3 Extruder types & single screw, twin screw and planetary extruders their 1.4 constructional features and applications. 1.5 Vented extruder 1.6 Mixing screws 1.7 Ram extruder & constructional features 1.7 Extrusion plants1.8 Pipe plants (plane and corrugated pipe )1.9 Blown film plants (monolayer and multiplayer films, stretch film tapes and Shrink films) Orientation lines & (Monofilament, box strapping, BOPET and OPPET. films) Cast film lines 1.8 Cable and wire covering plants (inclusive of XLPE) 1.9 Extrusion coating and laminating lines 1.10 Sheeting plant (Monolayer and rnultilayer) 1.11 Section lines (Profiles) 1.12 Aspects to be covered arc plant layouts, ancillary in line equipment’s for sizing, take off, cut and plant safety. Equipment for calendaring:2.1 Calendaring 08 15 plants and plant layout 2.2 Types of calendars 2.3 Calendar rolls & constructional and design features, cast and drilled rolls, 2.4 Calendar drives & roll mounting, bearing and lubrication 2.5 Heating and cooling systems 2.6 Safety devices TOTAL 24 50 SECTION -II Equipments for blow moulding machine:. 10 30 3.1 Extrusion blow moulding machines 3.2 injection blow moulding machines 3.3 Stretch blow moulding machines 3.4 Co-extrusion blow moulding 3.5 Drive details for intermittent blow moulding 3.6 Parison wall thickness control & accumulator units 3.7 Parison cutting devices 3.8 Hydraulic, pneumatic, electrical and electronic controls (Appraisal only) 3.9 Safety devices 3.10 Blow moulding plants 3.11 Hydraulic and pneumatic controls pertaining to blow moulding equipments. Equipments of thermoforming machine: 14 20 4.1 Single stage sheet feed mechanism 4.2 Multi-stage sheet feed mechanism 4.3 Continuous sheet forming lines 4.4 Elementary ideas about automation TOTAL 24 50

6. LIST OF PRACTICALS: Study of different parts & specifications of Extruders. Study of Pipe, sheet, wire, cable & blown film plants & auxiliary equipments. Visit to pipe blown film, blow molding, wire & cable plants. Visit to calendaring and laminating plant. Study of specification of blow molding machine. Study of Equipments for thermoforming machine. To find out faults in extrusion plant.

7. IMPLEMENTION STRATEGY (PLANNING): Wherever practicals in institute are not possible visits are carried out to necessary industries. 1)Lesson Plan 2) Teaching Plan 8. REFERENCE BOOKS:

Sr. Author Title Edition Year of Publishers & Address No. Publication 1 Rosatto Manual of different Machine manufacturing company 2 R.A. Edlin, & Injection Blow 1st 1987 C.B.S.Publication A.D.swan Moulding 3 calendaring of Plastics 1st 1971 Elite Book butter worth Sidney levy James group London. 4 James Plastics Extrusion 1st 1988 Henser New York L.Thorane Technology

9. QUESTION PAPER PATTERN:

Que. Section I Section II Periodical Test

No. Bits Marks Bits Marks Bits Marks

1 Any 6 out of 8 18 Any 4 out of 5 16

( 3 marks each) (5 marks each)

2 Any 4 out of 6 16 Any 1 out of 2 06

( 4 marks each) (6 marks each)

3 Any 2 out of 3 16 Any 1 out of 2 08

( 8 marks each) (8 marks each)

4 Any 6 out of 8 18

(3 marks each)

5 Any 4 out of 6 16

(4 marks each)

6 Any 2out of 3 16

(3 marks each)

TOTAL 50 50 30

5.4.1 COURSE DETAILS:-

Program: Plastics Engineering Semester: V

Duration: 16 weeks

Subject: #Project Code: 160522

Group: A* Compulsory

2. TEACHING AND EXAMINATION SCHEME:

Scheme of instruction & Theory Paper Scheme of Examination Scheme Periods Per Week duration & L/Pr/Cr marks L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total

- 6 - - 6 - - - - - 50@ 50** - 100 066

3. OBJECTIVES:

1. To provide basic knowledge about literature survey.

2. To provide understanding of Mechanics, Plastics engineering.

3. To Suggest feasible solutions from alternatives.

4. To guide for further need based related problems.

4. COURES OUTCOMES:

1 Recognize aim of project 2 Explain mechanics of project. 3 Compare and select feasible solution from alternatives generated problems. 4 Indentify, analyze and define the problems 5 Evaluate and compare feasibility and economics of selected problems 6 Design, develop, manufacture, assemble and operate equipment/models.

5. PROJECT WORK

The knowledge gained by studying various subjects separately utilized as a single task. A group of maximum

04 students will have to work on assigned work. The topic could be on mold design, plastic plant equipment, process development, mold manufacturing process, recent trouble shooting in plastics processing, plastics testing, plastics recycling & waste management, plastics packaging, advance development in plastics product, industrial sponsored project etc. The project work involves experimental / theoretical / computational work.. It is expected to do necessary literature survey by referring current journals, reference books, internet, E-library, industry manuals belonging to plastics engineering.

PROJECT SELECTION

The department Head /Incharge/ Co-ordinator will form the balanced groups of maximum four students per group. The project groups are to form within first week of the beginning of academics semester & faculty will assign as project guide to each group.

The project group should interact with the guide, who is turn advice the group in selecting a project based on the group potential.

The project is to select & registered within two weeks on the group formation & a brief synopsis of the project to be submitted to the HOD & guide. The synopsis should include project title, aim, block diagram, list of components required, & brief working whichever necessary. The students should make sure that all the requisites are available in the local market. The group should work every week in the project duration & appraise the guide about their work progress.

Guide should closely monitor the work & help the students from time to time. The guide should also maintain a record of continuous assessment of project work progress on weekly basis.

The total work may perform as per the given schedule Week no.

Form the team 01

Selection of project & synopsis submission 02

Literature Survey 03-05

Procuring components, chemicals & testing 05-06 Experimental work/theoretical work 07-09

Trouble shooting 10-11

Calculation & result 11-12

Documentation 12

Primary project writing 12-13

Finalization of project work in all respect 13

Final print of project 14

Student can select any one problem/project work from following categories. a) Literature survey based projects: Project related with collection tabulation, classification, analysis & presentation of the information. Topic selected must be related with latest technological developments, and should not be a part of diploma curriculum. Report should be of min 60 pages. b) Industry sponsored projects- project related with solving the problems identified by industry should be selected. One person / engineer from industry is expected to work as co- guide along with guide from institution c) Design & fabrication of mechanisms, machines, Moulds, etc. Report involving aspects of designing & fabricating should be prepared & submitted. d) Maintenance based projects: The institute may have some machine/ equipment/ system which are lying idle due to lack of maintenance. Students may select the specific machines/equipment/system. Repair it and bring it to working condition. The systematic procedure for maintenance to be followed and the report of the activities are submitted. e) Environmental management systems projects: Projects related with pollution control, Solid waste management, plastics waste management, biodegradable polymers, etc, Working model or case study should be undertaken. n) Project can be selected other than the area specified above. Project should provide viable and feasible solution to the problem identified. Report should be of min 50 pages.

Seminar Based on project topic

Every student will prepare & deliver the seminar. Evaluation of seminar will be carried out by panel of at least three teaching staff from Plastics engineering department.

1. Selection of topic for the seminar should be based on allotted project in consultation with teacher guide allotted for the batch to which student belongs.

2. Seminar report should be of min.10 & max. 20 pages & it should be certified by guide teacher and head of the department

3. For presentation of seminar and following guide lines are expected to be followed:- a) Time for presentation of seminar: 7 to 10 minutes /student. b) Time for question/answer: 2 to 3 minutes /student c) Evaluation of seminar should be as follows:-

Presentation : 25 marks

Use of A. V. aids: 05 marks

Question /answer: 20 marks

Total : 50 marks d) Use of audio visual aids or power point presentation is desirable.

4. Seminar can be on project selected by batch. 5. Term work submitted in group carry 50 marks.

6. IMPLEMENTION STRATEGY (PLANNING): a. Students are expected to submit the project either in desertion form or actual existing model as per the project assigned to them. b. Term Work Marks on the basis of submitted project. c. Oral to be conducted on the basis of project topic seminar.

5.5.COURSE DETAILS:

Program: Plastics Engineering Semester: V Duration: 16 Week Course: Plastic In Packaging Code : 160520 Group: A Optional

2. TEACHING AND EXAMINATION SCHEME:

Scheme of Theory paper Scheme of Examination Scheme instruction & duration & L/Pr/Cr Periods per Marks week L P D T Cr Np Hrs Mks SSL Theory Tw PR OR Total 3 2 - - 5 01 03 100 30 70 25@ 25** - 150 325

3. OBJECTIVES: The student will be 1) Familiarize with various materials used in packaging in various forms 2) Familiarize processing techniques require for various packaging applications

3) Understand testing of packaging products, & packaging hazardous 4) To provide inputs to explore further avenues in specialty application areas in packaging

4. COURES OUTCOMES:

1 Remember history of plastics in packing , gas laws, Surface tension, physic-chemical properties, rigidity, centre of gravity. 2 Discuss packaging characteristics, various plastics material used in packaging. 3 Select appropriate test methods for plastics packages & fabricate & decorative techniques. 4 Illustrate the conversion processes, packaging hazardous & basic properties. 5 Measure toxicity of materials, static change problems, damaging factors, pollution factor, corrosion factor, of conversion process. 6 Do screen printing, pad printing, labelling, Hot stamping, Dart impact strength test, Stack & Load test, shrinkage film etc.

5. DETAILED CONTENTS: SECTION-I CHAPTER CONTENT HOURS MARKS 1 1.0 Packaging 08 15 1.1 Historical background, definition of packaging as an integral part of production & marketing. 1.2. Basic concepts- Physical & Physico-chemical such as Colligative properties, gas laws, surface tension, dialysis, diffusion, energy measurements, etc. 1.3 Package components, separations, clearance, support, positioning, cushioning, weight distribution, suspension & closures. 2 2.0 Packaging Characteristic: 08 25 2.1 Physical characteristics of product physical state, weight, centre of gravity, symmetry, fragility, rigidity, surface Finish, etc. 2.2 Physico-chemical characteristic susceptibility to water, water vapour, gases, odour, heat, light mechanism of spoilage. 2.3 Principles of corrosion & prevention. 2.4 Compatibility permissible plasticizers in plastics & coating media, their migration to food can lining compounds & lacquers for containers for fruit & vegetables, fish, meat & other products. 2.5 Package design factors influencing design / product- package relationship. Role of Nano technology in packaging 3 3.0 Various plastics materials used in packaging & their 08 10 Properties, advantages & limitations. 1) PE, PP, PVC, PS, POLYESTER, 2) NYLON, EVA COPOLYMER, EVOH, PC, IONOMER, 3) PVDC, IMIDE COPLYMERS, ADHESIVE RESIN, 4) ACIDIC COPOLYMER OF ETHELENE.

TOTAL 24 50 SECTION II 4 4.0 Basic introduction of following Conversion 09 30 Processes : 4.1 Injection moulding- containers, closures, containers with safety closures, small size containers. 4.2 Extrusion process- Mono layer, multi-layer, shrink, oriented films, cast, coating films, tapes, woven sacks, aluminium foil, laminations, sheet, tubes & profiles, twist wrap film, plasma barrier coating. 4.3 Blow molding process- composite containers, composite drums, small hollow containers , medical & pharmaceutical bottles, stretch blow moulding 4.4 Foam moulding process expanded polyethylene, polystyrene, structural & decorative foams. 4.5 Rotary thermo forming, Batch & continuous thermoforming, Compression Moulding, Transfer moulding 5 5.0 Fabrication & decorative Techniques: 04 06 5.1 Cutting, sealing, welding, adhesive bonding. 5.2 Printing, metalizing, embossing, labeling, painting, lacquering, foil in lay moulding, hot stamping, In mould decoration 6 6.0 Packaging & Hazardous & their controls 05 06 6.1 Types static charge problems, damaging factors &effects Pollution factors6.2Toxicity of Materials 7 7.0Testing Of Plastics Packages 06 08 7.1Introduction to General test methods, 7.2 Heavy duty packages, laminates, drop tests, stack test, load test, vibration test, 7.3 Testing of flexible films, Indian standard .for food containers TOTAL 24 50

6. LIST OF PRACTICAL: Practical will be performing in the Plastics laboratory as per academic schedule. Where the students will perform following experiments individually. 1) Demonstration of shrinkage of film by using hot air gun.. 2) Determination of Dart impact strength. 3) Demonstration of stack & load test 4) Demonstration of screen printing, pad printing, labelling, hot stamping 5) Determination of Toxicity. 6) Determination of compression test of cartons. 7) Determination of weight & dimensions of cartons. 8) Demonstration of barrier test for various plastics film. 9) Determination of adhesion & its strength.

1. IMPLEMENTATION STRATEGY (PLANNING): Demonstration Practical will be performing in the plastics laboratory as per academic schedule. Where the students will perform various experiments individually. 1) Lesson plan 2) Teaching plan

8. REFERENCE BOOKS:

Sr. Author Title Edition Year of Publishers & Address No. Publication 1 Honlon J F Packaging 2nd 1984 McGraw Hill Engineering 2 Bruins Paul Packaging With 5th 1974 Gordon & Breach Plastics 3 F.W.Bilmeyer Text Book of polymer 4th 2000 John wiley & sons, New Science York 4 John Briston Advance in Plastic 2nd 2004 John wiley & sons, New Packaging Technology York 5 Understanding 2nd 2012 Hanser Publications Plastics Packaging Selke Technology 6

9. QUESTION PAPER PATERN:

Que. No. Section I Section II Periodical Test

Bits Marks Bits Marks Bits Marks

1. Any 6 out of 8 18 - - Any 3 out of 4 16

2. Any 4 out of 6 16 - - Any 1out of 2 06

3. Any 2 out of 3 16 - - Any 1 out of 2 08

4. - - Any 6 out of 8 18 - -

5. - - Any 4 out of 6 16 - -

6. - - Any 2 out of 3 16 - -

Total - 50 - 50 - 30

5.6.1 COURSE DETAILS:-

Program: Plastics Engineering Semester: V

Duration: 16 weeks

Subject: Environmental science & Code: 160521

Waste management

Group: A Optional

2. TEACHING AND EXAMINATION SCHEME:

Scheme of instruction & Theory Paper Scheme of Examination Scheme Periods Per Week duration & L/Pr/Cr marks L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total

3 2 - - 5 1 3 100 30 70 50@ - - 150 325

3. OBJECTIVES:

1. To provide basic understanding of ecosystem, Environmental pollution, polymer waste.

2. To explain different polymer degradation and recycling of polymers.

3. To explain biio-degradability of plastics.

4. COURES OUTCOMES:

1 Describe importance of Plastic waste management. 2 Explain ecosystem. 3 Choose Plastics waste disposal method. 4 Identify Recyclable Plastics. 5 Test biodegradability of Plastics.

5. DETAILED CONTENTS:

CHAPTER CONTENT HOURS MARKS SECTION-I 1 1.0 Introduction- Multidisciplaining nature of 02 06 environmental studies, definition, scope & importance, need for public awareness. 2 2.0 Ecosystem- Basic concepts, structure & function 02 08 of an ecosystem, energy flow in the ecosystem. Producers, consumers & decomposers. 3 3.0Environmental Pollution- Causes, effects quality 05 10 control measure of various modes of pollution like Air pollution,Water pollution, Soil pollution, Noise pollution, Thermal pollution, etc. 4 4.0 Social issues & Environment- Environmental 03 06 ethics & issues consumerism and waste products. Awareness of various acts for environmental protection, pollution, etc.

5 5.0Importance of Plastics in modern society- Health 06 10 care, economic development, social progress, automotive industry, transportation, building and construction, insulation & energy conservation, packaging of food products & national security, nano technology, disaster management. 6 6.0Polymer Waste- Types, flow diagrams, 06 10 segregation, integral waste management, traditional path way & new technique of plastics waste management technique of waste management, global concerns & challenges. Total 24 50

SECTION II 7 7.0Polymer Degradation- 15 25 7.1Biodegradability myths & realities, aspects of biodegradability, 7.2 Definition like degradable plastics, Biodegradable plastics, photo degradable plastics, Thermal degradable plastics, compositing plastics, 7.3Degradability & its mechanism, types & concepts, Additives for plastics to promote degradation. 7.4 Biodegradable polymers- types & applications, (Thermal degradability & its mechanism) 7.5 International standard for Biodegradability 8 8.0Recycling Of Polymers- 09 15 8.1 Plastics recycling technique, Indian plastics recycling industry scenario, 8.2 Steps that plastics good undergoes during the process of mechanical recycling, 8.3 Uses of recycle plastics 8.4 Equipment & processing Total 24 50

1. LIST OF PRACTICALS: Shall consist of a journal base on study / demonstrations and visits.

Practical Examination: Shall consists of an oral based on the term work

1) Visit to various plastics recycling plants

2) Visit to ICPE

3) Collection of chart models etc.

4) Collection of various used plastics samples

5) Collection of plastics related environmental issues.

6) Study of determination of biodegradability of Plastics.

2. IMPLEMENTION STRATEGY (PLANNING): 7.1 Taching Plan 7.2 Lesson Plan 1 Classroom teaching: Review : Related topics from previously taught subjects. Use of multimedia,Charts, models, transparencies, learning materials. 1 Library : Referring to books, journals, manuals. 2 Exercise :Collection of specifications of various Plastics waste materials, products, specifications,Handling methods, storage. 3 Industry : Plastic recycling industries, Study of various Recycling processes.

8. REFERENCE BOOKS:

Sr. Author Title Edition Year of Publishers No. Publication & Address 1 D. L. Kaplan Biopolymers from Renewable 1998 Springer Sources Verlag 2 Dinesh Safety with Plastics 2000 mohan, Ashok mishra 3 Boustead, I & A report for INCPEN 1989 The open Hancock, G. F University, UK 4 Antonin Biodegradability plastics 1997 SLEJSKA 5 ICPE A proposal for Up- gradation 2001 ICPE of Plastic recycling industries

8. QUESTION PAPER PATERN:

Que. No. Section I Section II Periodical Test

Bits Marks Bits Marks Bits Marks

1. Any 6 out of 8 18 - - Any 3 out of 4 16

2. Any 4 out of 6 16 - - Any 1out of 2 06

3. Any 2 out of 3 16 - - Any 1 out of 2 08

4. - - Any 6 out of 8 18 - -

5. - - Any 4 out of 6 16 - -

6. - - Any 2 out of 3 16 - -

Total - 50 - 50 - 30

5.7. COURSE DETAILS:-

Program: Plastics Engineering Semester: IV

Duration: 16 weeks

Course: Fabrication of moulds & Dies Code: 160516

Group: A Optional

2. TEACHING AND EXAMINATION SCHEME:

Scheme of instruction & Theory Paper Scheme of Examination Scheme Periods Per Week duration & L/Pr/Cr marks L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total

2 3 - - 5 1 4 100 30 70 50@ - 50** 200 235

3. OBJECTIVES:

1. To provide basic understanding raw material for mould and die

2. To explain manufacturing process of moulds and dies.

4. COURES OUTCOMES:

1 Identify correct manufacturing process for economical production of the mould. 2 Understand the importance of finishing operations and mould assembly techniques. 3 Select the proper raw material from the available materials. 4 Differentiate different raw material for different part of mould. 5 Produce mould & Dies

5. DETAILED CONTENTS: CHAPTER CONTENT MARKS HOURS SECTION-I 1.0 Design aspect of mould manufacturing 10 03 1.1 Operations to be performed on mould elements. 1.2 Different mould manufacturing techniques. 1.3 Accuracy in various machining operations. 1.4 Effect of limits and fits on mould elements. 1.5 Economic considerations. 1.6 Selection of suitable manufacturing techniques and machine tools. 2.0 Selection of materials of construction 12 04 2.1 Essential properties of mould steel 2,2 Properties of ferrous and non ferrous materials like plate steel, tool steel, stainless steel, beryllium Copper etc. 2.3 Criteria for selection of material 3.0 Software packages: 12 04 3.1 Advantages and limitations of software packages CAD, CAM, and CAE. 3.2 Selection of components that can be manufactured with the help of such packages. 3.3 Parameters required for developing a package 3.4 Introduction of commonly available packages. 4.0 Conventional and modern machining 16 05 processes: 4.1 Revision of machining processes like grinding, milling, honing, drilling 4.2 Modern machining process 4.2.1 Principle of process 4.2.2 Tools, machinery, chemicals etc. required 4.2.3 Accuracy and finish available 4.2.4 Application of process 4.3 Process like spark erosion, E.D.M etc TOTAL 50 16 SECTION II 5.0 Heat Treatment 16 05 5.1 Requirement of heat treatment 5.2 Principle of heat treatment 5.3 Objective processes used for case hardening, carburising, stress relieving 5.4 Heat treatment equipment like foundry, etc, temperature and control 5.5 Difficulties occurring during heat treatment and remedies for the same. 6.0 Polishing and finishing 16 05 6.1 Polishing and finishing 6.2 Tools, materials and equipments used for the same 6.3 Grade of polishing and finishing 6.4 Processes like diamond polishing, chrome polishing 7.0 Mould Assembly 12 04 7.1 Inspection of all tool elements 7.2 Fitting, scraping, grinding, polishing 7.3 Assembly, tool touching 7.4 Check list 8.0Mould trials and rectification 06 02 Total 50 16

1. LIST OF PRACTICALS: 1) Students will manufacture a injection mould for hand operated injection moulding machine. 2) Students will manufacture a compression mould used for mechanical compression press. 3) Students will manufacture dies used for extrusion of various profiles (Pipe, Wire, Cable etc) 4) Visit to mould manufacturing industries.

2. IMPLEMENTION STRATEGY (PLANNING): Students will be aware of quality of mould and latest techniques used in fabrication of a mould. Visits to the industries are to be arranged to supplement the theoretical knowledge,

8. REFERENCE BOOKS: Sr. Author Title Edition Year of Publishers & No. Publication Address 1 S.K Hazara Workshop Technology Vol-II 9th 1997 Media Choudhary promoters and A.K Hajra publishers Choudhary Ltd.New Delhi 2 B.S Workshop 9th 1997 Dhanapaat Rai Raghuvanshi Technology and Vol-II Sons,New Delhi 3 W.A.J Workshop 4th 1998 Edword Chapmannn Technology Arnold Vol-I, II, III Publishers Ltd,338,Euston Road Lend,U.K 4 Dr O.P Material Science and 3rd 2001 Dhanpat Rai Khanna Metallurgy and Sons,Delhi

QUESTION PAPER PATERN: Que. No. Section I Section II Periodical Test

Bits Marks Bits Marks Bits Marks

1. Any 6 out of 8 18 - - Any 3 out of 4 16

2. Any 4 out of 6 16 - - Any 1out of 2 06

3. Any 2 out of 3 16 - - Any 1 out of 2 08

4. - - Any 6 out of 8 18 - -

5. - - Any 4 out of 6 16 - -

6. - - Any 2 out of 3 16 - -

Total - 50 - 50 - 30

5.8. COURSE DETAILS:-

Program: Plastics Engineering Semester: V

Duration: 16 weeks

Course: # Entrepreneurship Development Code: 160014

Group: M* Elective

2. TEACHING AND EXAMINATION SCHEME:

Scheme of instruction & Theory Paper Scheme of Examination Scheme Periods Per Week duration & L/Pr/Cr marks L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total

03 - 01 04 01 03 100 30 70 25@ - 25** 150 324

3. OBJECTIVE:

1) Know the essential elements of entrepreneurship, 2) Understand the procedure to start an enterprise 3) Able to become Techno-preneurs in their future career

4. COURES OUTCOMES:

1 Understand the concept of entrepreneur, & entrepreneurship,Intraprenuer 2 Identify Entrepreneurship opportunity 3 Acquire entrepreneurial value and attitude 4 Use the information to prepare project report for business venture 5 Create appropriate a business model 6 Develop a well-presented business plan that is feasible for the student

5. DETAILED CONTENTS:

CHAPTER CONTENT HOURS MARKS SECTION-I 1. Venture Development 10 18 1.1 Introduction of entrepreneurship 1.2 Small Scale industries 1.3 Business structure 1.4 Support agencies ( Include Rules & Regulation , VAT , Sales of goods Acts) 2. Finance For Enterprise and Financial statement 08 18 2.1Source of finance 2.2Fixed capital & working capital 2.3Short term and long term source 2.4Balance sheet 2.5Profit & Loss Account 2.6Financial ratio 3 Product/ service Development 06 14 3.1Selection of product /services 3.2Innovation management 3.3APQP( advanced product quality planning) 3.4FMEA( Failure Mode effective analysis) TOTAL 24 50

SECTION II 4 Marketing Strategy 10 18 4.1Importance of marketing 4.2 marketing management 4.3 soft skill 4.4 pricing and costing 4.5 marketing mix 4.6 Distribution channel 5 Managing Projects 08 14 5.1 Reports 5.2 ROI ( Rate of Interest) 5.3 project Financing 6 Organisational Management 06 18 6.1 Team Building 6.2 Recruitment 6.3 Qualities of leader ( Entrepreneur) 6.4 Quality Management 6.5 QMS system

TOTAL 24 50 6. IMPLEMENTION STRATEGY (PLANNING):

1. Methods of Teaching Learning

2. Application of concepts And Techniques 3. Library assignments and real life studies form the part of continuous assessment. 7. REFERENCE BOOKS:

Sr. Author Title Edition Year of Publishers No. Publication & Address 1 Shri Vasant Dynamics of Entrepreneurial 4th 2001 Himalaya Desai development and Publication Management Girgaon Mumbai-04 2 Shri S.S. Entrepreneurship 2nd 2000 S.chand & Khanna Development co. New Delhi 3 Shri Vasant Small Scale Industries and 7th 2002 Himalaya Desai Entrepreuship Publication Girgaon Mumbai-04 4 Shri J. Entrepreuship 5th 2010 Himalaya saboo Publication Girgaon Mumbai-04

8.QUESTION PAPER PATERN:

Que. No. Section I Section II Periodical Test

Bits Marks Bits Marks Bits Marks

1. Any 6 out of 8 18 - - Any 3 out of 4 16

2. Any 4 out of 6 16 - - Any 1out of 2 06 3. Any 2 out of 3 16 - - Any 1 out of 2 08

4. - - Any 6 out of 8 18 - -

5. - - Any 4 out of 6 16 - -

6. - - Any 2 out of 3 16 - -

Total - 50 - 50 - 30

5.9.COURSE DETAILS:-

Program: Plastics Engineering Semester: V

Duration: 16 weeks

Course: Production Management Code: 160523

Group: M* Elective

2. TEACHING AND EXAMINATION SCHEME:

Scheme of instruction & Theory Paper Scheme of Examination Scheme Periods Per Week duration & L/Pr/Cr marks L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total

03 - 01 04 01 03 100 30 70 25@ - 25** 150 324

3 OBJECTIVE: 1) Understand the concept of production system 2) Understand the material handling system and its applications 3) Understand the concept of inventory control system 4) Understand the project management techniques 5) Understand for concept of work study

4. COURES OUTCOMES:

1 Understand the concept of production system, nature and importance of production management 2 Identify the need of management in production system 3 Calculate the time required for production , project ,using different techniques Like CPM,& PERT 4 Analysis A Script to determine the cost of production 5 Develop a details budget for production & production schedule 6 Research and develop resources for various production need required

5. DETAILED CONTENTS:

CHAPTER CONTENT HOURS MARKS SECTION-I 1. Production system & management 08 16 1.1 Function Of management 1.2 Production system concept, Types of production 1.3 Various department in the organisation & their interrelationship 1.4 Roll of supervisor in the organisation 1.5 Selection, recruitment and training of person

2 Plant Layout & material Handling 10 18 2.1 Importance Of Layout 2.2 Effect of layout on production management 2.3 Types of layout 2.4 Layout visualising techniques 2.5 Comparison between product & process layout 2.6 Importance of material handling equipment 2.7 Equipment like, horizontal, vertical, general 2.8 Principle of material handling, factor affecting on material handling. 3 Production Planning & control 06 16 3.1 Function of production planning and control 3.2 Phases of production planning and control 3.3 Definition of sales forecasting, use of sale forecasting 3.4 Other preplanning activities 3.5 Steps involve in PPC 3.6 GANTT CHART TOTAL 24 50 SECTION-II

4 Inventory Control 12 22 4.1 Importance of inventory 4.2 Types of control, inventory. 4.3 Analysis of inventory, like ABC,VED 4.4 Concept of EOQ & cost associated with inventory 4.5 Derivation of EOQ & calculation 4.6 Method of controlling inventory, like two bin system, fixed order quantity. 5 Project management techniques 06 15 5.1CPM &PERT their use in planning simple example to be discussed 5.2 Quality circle 5.3 Importance of project management

6 Introduction to Work study & time management 06 13 4.1 Importance of inventory 6.1 Definition & objective of work study 6.2 Basic procedure for work study 6.3 Definition of time management 6.4 Procedure for time management 6.5 Different techniques of work measurement 6.6 Safety and pollution control methods 6.7 Study on personal protective equipments. TOTAL 24 50

6.IMPLEMENTION STRATEGY (PLANNING):

In depth study and understanding of the subject will be implemented by using Lesson Plan Use of Chart Models and Transparencies Use of other teaching media such as case study, group discussion, etc 7. REFERENCE BOOKS:

Sr. Author Title Edition Year of Publishers No. Publication & Address 1 ILO Work study 2000 Universal pub.co.534 Mumbai-02 2 Raiph M.Barnes Motion & time study design & 7th 1980 Johnwiley & measurement of works Sons Inc.605,Third avenue, New York 3 Marvin E. Motion & Time study 6th 1998 Prentice Hall Mundel of India ,Pvt Ltd New Delhi 4 MantandTelsang Ind.Engg & Production 2nd 2002 S.chand & o. Management Ram Nagar, New Delhi

8. QUESTION PAPER PATTERN:

Que. No. Section I Section II Periodical Test

Bits Marks Bits Marks Bits Marks

1. Any 6 out of 8 18 Any 4 out of 5 16

(3 marks each ) ( 4 marks each )

2. Any 4 out of 6 16 Any 1 out of 2 06

( 4 marks each ) ( 6 marks each )

3. Any 2 out of 3 16 Any 1 out of 2 08

( 8 marks each ) ( 8 marks each )

4. Any 6 out of 8 18

(3 marks each )

5. Any 4 out of 6 16

( 4 marks each )

6. Any 2 out of 3 16

( 8 marks each )

Total 50 50 30

Shri Vile Parle Kelavani Mandal’s SHRI BHAGUBHAI MAFATLAL POLYTECHNIC TEACHING AND EXAMINATION SCHEME PROGRAMME: PLASTICS ENGINEERING W.E.F Batch Admitted JUNE 2016 SEMESTER :-VI #INPLANT TRAINING (160533) Sr. No Training Duration Credit Weekly Quiz Test Dissertation Oral/Viva Total Report Mark (Report) 6.1 # 24 Weeks *** 20 Maximum 50@ 50@ 50** 50** 200 Marks Minimum 20 20 20 20 80 Marks

Objective for inclusion of industrial training in curricula.:

The inplant training facilitate students to understand the various domains of industry along withwork environment and the students are exposed to the latest developments in technologies.

COURSE OUTCOMES :Work at shop floor.

Understand the quality of raw material and molded products

Work in different domains of Plastics industry

Enhance communication skill

Maintained discipline and ethics *Compulsory, ** Assessed by Internal Examiner and External Examiner jointly, @ Assessed by Internal Examiner only- , # Award Winning Course, L-Lecture Period ,P-Practical period ,D-Drawing Practise ,T-Tutorial, Cr-Credit ,SSL-Sessional, TW-Term Work, PR- Practical , OR Oral ,,Gr- Group ,B-Basic ,C-Core ,A-Application ,M-Management.

HOD PRINCIPAL