Thermal Power Doosan Babcock Thermal Power
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Doosan Babcock Thermal power Doosan Babcock Thermal power Delivering engineering excellence Doosan Babcock is a trusted partner for the delivery of reliable and efficient steam production. We bring together more than a century of experience in boiler design and construction to provide combustion technologies that maximise performance and efficiency from your plant throughout all stages of its lifecycle. Our engineering pedigree is built on more • Fuel Choices than a century of innovation in the field of We provide all types of boiler fuel new build, maintenance, repair and upgrade. conversions to help our customers Whether you are looking for support in your access lower-cost and cleaner fuels day-to-day plant operations, an expert in asset performance optimisation, or a trusted partner • Emissions reduction to take the lead on a major construction, Our technologies reduce harmful conversion or upgrade project, we can help. emissions, helping customers We rely on our specialist skills to provide comply with even the most stringent flexible power generation systems for even the environmental requirements most difficult fuels, delivering to challenging Award-winning project timescales and the highest standards of safety • Efficiency upgrades Hundreds of plant 133 years Our expertise in boiler upgrade and experience, including and quality. references in more than of pioneering retrofit extracts maximum lifetime Eraring Power Station 30 countries boiler technologies. performance from your plant. around the world. upgrade in 2013. • Asset management Our multi-specialist teams support the safe through-life management of your plant. 02 03 Doosan Babcock Thermal power In 2013, we became one Our safety approach The way we work of only 68 organisations on the Castle Peak worldwide to receive Power Station emissions the prestigious British reduction project We aspire to be a leading innovator of products and Safety Council Sword achieved 10 million services that improve the quality of life for people and of Honour. man hours without lost communities around the world. Our focus is on the time incident (LTI). delivery of safe, high-quality products and services that exceed our customer and stakeholder expectations. Health, safety and the environment Responsible operations Shared values We are proud to be the UK Engineering and We believe that safety transcends all We work hard to minimise any impact on the At Doosan Babcock, our people work to a Construction Industry commercial concerns. We are committed to environment arising from our activities. As our common set of goals and embrace shared the safety of the communities in which we company grows, we are constantly improving values that help us deliver to the highest Training Board’s 2013 operate around the world, and to the safety and adapting our responses to meet possible standards. Our unique way of doing Employer of the Year. of our people and all others affected by our these challenges. business is enshrined in ‘the Doosan Way’ operations. and focuses on fostering an environment of Our greenhouse gas reporting is verified to teamwork and communication. Our “Focus to Zero” error-prevention ISO 14064, which ensures the credibility, programme raises personal awareness consistency, and transparency of our Our people are at the centre of who we are, of human performance, standards environmental accounting and reporting. so we take genuine care in their development, and expectations, helping us work making their growth our long-term priority. We are steadfast in the pursuit of our towards excellence in all aspects of our We also work hard to cultivate the next sustainability commitments – not only business delivery through five simple generation of engineering talent, investing because it is the right thing to do, but also but powerful tenets: in apprenticeships and other educational because we believe it will contribute to the programmes that attract the very best people long-term growth of our business, our people • Zero harm to people to our industry. and our industry. • Zero product failures • Zero harm to the environment • Zero regulatory breaches • Zero reputation damage to clients and our company Doosan Babcock – The way we work By engaging with our people, customers and supply chain, we strive to continually develop and adopt best available safety practices. Our global health, safety and environmental Health, safety management processes are certified to OHSAS Responsible and the 18001 and ISO 14001 and, over the last operations Shared values decade, we are proud to have maintained a environment first quartile safety performance across 150 million man hours of human endeavour. 04 05 Doosan Babcock Thermal power Total lifetime support Doosan Babcock Our products and services support you What’s more, our global resource network through these challenges, ensuring the is specifically tailored to your needs. Where We have references for Our proven expertise understands the challenges total life-cycle management of your asset required, we take a collaborative approach plant upgrades across takes legacy plants you face throughout the is in safe hands. to your business, working with contractors the world. to higher levels of and drawing on local resources to provide We draw upon a rich tradition of experience performance. life cycle of your asset. you with a solution that fulfills your social and professional knowledge, with innovative and commercial obligations, while delivering We recognise the need for approaches to project management and to the highest standards through highly older stations to continue quality, and the commitment to research and competent project management. generating beyond the end development that you would expect from a world-class service provider. of their intended life, as Our global service offering provides well as the importance of mechanical, engineering and technology complying with evolving expertise in original equipment manufacturer Our customers include (OEM) and non-OEM plant to customers E.ON, EDF, GDF Suez, emissions legislation. around the world, with a focus on delivering RWE, SSE, Iberdrola, projects on time, on budget, on specification ENBW, Vattenfall, Drax, and above expectation. CLP, OPG, Xcel, Alliant, ESKOM, CLP and KOSEP. 06 07 Doosan Babcock Thermal power Case study: Ironbridge, UK Fuel choices Customer: E.ON Climate and Renewables (EC&R) Project type: Coal-to-biomass boiler conversions Fuel conversions provide an opportunity for utilities to access Contract award: 2012 lower cost fuels and lower carbon emissions. We have decades of experience in all types of boiler fuel conversions, on both Doosan Babcock was contracted to convert the existing our own equipment and on boilers manufactured by others. coal-fired boilers at the E.ON Ironbridge power station to biomass in March 2012, following on from a previous FEED study contract. The work included mechanical, electrical and instrumentation services on an EPC basis. Biomass Achievements: Following conversion, the two Ironbridge Biomass energy has rapidly become a vital Our biomass expertise encompasses: boiler units produce over 370MWe of environmentally part of the global renewable energy mix and friendly power each and contribute to E.ON’s renewable • Fuel handling and milling accounts for an ever-growing share of energy commitment. electricity capacity added worldwide. Biomass • Combustion and dedicated burners produces a fraction of the carbon emissions of • Boiler heating surface optimisation fossil fuels and, managed properly, can also • A range of applications covering low to Our conversion of provide a range of other benefits, including high-level co-firing and full conversion support for local industries and economies. France’s Gardanne • A range of designs for direct and indirect coal-fired plant to At Doosan Babcock, we have decades of systems for fuel flexibility biomass will reduce experience in developing 100% biomass and • A range of boiler performance CO2 balance by biomass co-firing combustion systems, with assessments to ensure optimal output 600,000 tons large-scale project references across Europe and efficiency are achieved and North America per year and extend the • Modifications to existing milling plant, plant’s life by 20 years. We can provide full project execution or and introduction of additional milling plant standalone project services such as detailed • Impact assessments of boiler condition design, risk reviews, constructability reviews and integrity or physical fabrication and construction. • Impact on AQCS equipment performance Whatever your needs, you can rely on us Our technologies are FUEL CONVERSIONS to support you in safely and methodically • Integrated approach with steam turbine behind the world’s delivering your project. retrofit to optimise plant performance. largest biomass plants. COAL TO BIOMASS: • Ironbridge, UK 2x350MW, 100% conversion • Drax, UK 1x660MW, 100% conversion; 6x660MW, 10% direct Coal to gas injection co-firing • Gardanne, France The conversion of 170MW, 100% conversion the lignite-fired boiler Coal to to 100% biomass at Coal to coal biomass • Atikokan, Canada (changing OPG’s Atikokan plant and biomass 200MW, 100% conversion fuel diet) in Ontario will provide co-firing power for 15,000 COAL TO GAS: homes a year. • Didcot, UK 4x500MW, 100% conversion Our expertise includes • Castle Peak B, Hong Kong 4x680MW, 100% conversion We supply and install new combustion systems and controls, make all the necessary modifications to boiler