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0 0 12 Jun 2020 1000488871 O Ammonium Nitrate, Urea, GSSP, Ammonium Fluoride, Nitric Acid at Po PPL Township District Jagatsinghpur (Odisha) by P Query 1: Considering air quality of the region, comments of SPCB to allow the proposed expansion of fertilizer plant. Reply: SPCB Comments to allow the proposed expansion of fertilizer plant has been received vide letter no. 2783/IND-II-NOC-MISC-182 Dated 11.03.2020 (attached as Annexure I). Letter states OParadeep area is coming under Severely Polluted Area (SPA). The MoEF&CC Govt of India Vide O.M No. F.No. 22-23/2018-IA.III(Pt) dtd. 31st October 2019 has formulated a mechanism for environmental management of critically and severely polluted areas and cons !"" # " R# %&' O.A No 1038/2018. In view of the above the MoEF&CC, Govt. of India may consider for grant of Environmental Clearance to expansion proposal of M/s. Paradeep Phosphate Ltd., Paradeep based on the above air quality of the area as well as mechanism formulated for Severely Polluted Area (SPA). Query 2: Additional one-month baseline data for the air quality. Reply: Additional one-month ambient air quality baseline data was carried out for month of March 2019 by Sun consultancy and Services an NABL Approved lab. Details of the data is as mentioned below. Analysis report is attached as Annexure II. Table: Ambient Air quality Data 3 3 3 3 3 3 PM10 µg/m PM2.5 µg/m SO2 µg/m NOx µg/m NH3 µg/m CO mg/m Sr.No Min Min Min Min Min Min Max Max Max Max Max Max 98%tile 98%tile 98%tile 98%tile 98%tile 98%tile Location name Location code Location code 1. A1 Project Site 74 92 92 34 50 49 13.2 19.6 19.5 30.0 42.8 42.6 18 27 27 0.73 0.94 0.94 2. A2 PPL township 72 85 85 33 48 48 10.2 18.6 18.5 22.8 39.6 39.4 16 24 24 0.57 0.88 0.87 3. A3 Chaulipalanda 68 82 82 36 52 52 14.8 20.6 20.3 31.2 42.8 42.2 20 32 32 0.74 0.90 0.90 4. A4 Gopinath 76 90 89 40 48 48 11.4 16.8 16.5 25.0 35.8 35.2 16 24 24 0.63 0.98 0.98 Colony 5. A5 Udayabata 77 93 93 40 52 52 16.0 19.2 19.1 33.6 40.8 40.5 22 31 31 0.56 0.86 0.85 6. A6 Paradeepgarh 80 94 94 38 46 46 14.2 21.6 21.4 32.5 44.0 43.7 15 26 26 0.90 0.99 0.99 7. A7 Musadiha 72 86 86 36 44 44 10.4 15.2 15.1 22.9 32.5 32.4 30 43 42 0.60 0.97 0.97 8. A8 Jogidhankud 64 78 78 32 40 40 9.4 17.4 17.2 20.8 36.8 36.5 17 24 24 0.62 0.89 0.89 Sr.No Location Location name CH4 mg/Nm3 Non Methane HF mg/m3 code mg/Nm3 1. A1 Project Site <0.5 <0.1 <0.1 2. A2 PPL township <0.5 <0.1 <0.1 3. A3 Chaulipalanda <0.5 <0.1 <0.1 4. A4 Gopinath Colony <0.5 <0.1 <0.1 5. A5 Udayabata <0.5 <0.1 <0.1 6. A6 Paradeepgarh <0.5 <0.1 <0.1 7. A7 Musadiha <0.5 <0.1 <0.1 8. A8 Jogidhankud <0.5 <0.1 <0.1 O Ammonium Nitrate, Urea, GSSP, Ammonium Fluoride, Nitric Acid at Po PPL Township District Jagatsinghpur (Odisha) by P As per the above result it can be observed that 1. For PM10: 98%tile in the study area ranges from 78 to 94 µg/m3. Min concentration in the study area was observed to be 64 µg/m3 and max. observed value is 94 µg/m3. 2. For PM2.5: 98%tile in the study area ranges from 40 to 52 µg/m3. Min concentration in the study area was observed to be 32 µg/m3 and max. observed value is 52 µg/m3. 3. For SO2: 98%tile in the study area ranges from 15.1 to 21.4 µg/m3. Min concentration in the study area was observed to be 9.4 µg/m3 and max. observed value is 21.6 µg/m3. 4. For NO2: 98%tile in the study area ranges from 32.4 to 43.7 µg/m3. Min concentration in the study area was observed to be 20.8 µg/m3 and max. observed value is 44 µg/m3. 5. For NH3: 98%tile in the study area ranges from 24 to 42 µg/m3. Min concentration in the study area was observed to be 15 µg/m3 and max. observed value is 43 µg/m3. 6. For CO: 98%tile in the study area ranges from 0.85 to 0.99 mg/m3. Min concentration in the study area was observed to be 0.56 mg/m3 and max. observed value is 0.99 mg/m3. 7. Methane, Non Methane and HF concentration in the study area was observed to be below detection limit of 0.5, 0.1 and 0.1 mg/Nm3 respectively. The monitoring results shows the highest PM10, SO2, NO2 and CO value at A6 (Paradeepgarh) location. However though compared to other location the A6 values were higher they were observed to be within the NAAQS limit. The monitoring results of the March 2019 were observed to be within the NAAQS values. Query 3: Complete details of different existing and the proposed products. Reply: Complete list of existing and proposed products with total Quantity is as mentioned below in the table Quantity in MMTPA Sl.No. Products Details Existing Quantity Expansion Quantity Proposed Quantity Total Quantity 1. Sulphuric acid 1.452 - - 1.452 2. Phosphoric acid 0.462 - - 0.462 0.4 Di-Ammonium (capacity expansion of 3. 1.5 - 1.9 Phosphates existing 4 DAP plants) 4. Coal Hand. Plant - - 7 7 5. Ammonia - - 2.178 2.178 6. Urea - 1.3 1.3 7. Ammonium Nitrate - - 0.35 0.35 MMTPA 0.33 (0.05 MMTPA 0.33 (0.05 MMTPA 8. Nitric Acid - - Conc. Nit. Acid) Conc. Nit. Acid) Granulated Single 9. Super Phosphates - - 0.5 0.5 (GSSP) 10. Aluminium Fluoride - - 9500 9500 O Ammonium Nitrate, Urea, GSSP, Ammonium Fluoride, Nitric Acid at Po PPL Township District Jagatsinghpur (Odisha) by P Query 4: Compliance status of the conditions in the EC dated 5th October, 2010 forwarded by the concerned Regional Office of the Ministry. Reply: Certified RO compliance issued on dated 13.11.2017 is attached as Annexure III. Compliance of the action taken on the observation report of 13.11.2017 were submitted on the 11.12.2017 (attached as Annexure IV) Query 5: Revised water balance plan with reduction in freshwater requirement by 20%, and the detailed effluent management plan to achieve ZLD. Reply: As per revised water balance plan the fresh water requirement for the proposed Expansion proposal shall be 843 m3/hr (21% less than the original proposed) instead of originally proposed 1063.97 m3/hr. Details of the revised water balance plan along with effluent management plan to achieve ZLD is attached as Annexure V. Below is the comparative chart showing the original and revised water budgeting for proposed expansion. Sr. Particulars Original Proposal As per revision Source Remarks No (m3/hr) (m3/hr) 1. Total Water Requirement 1800.43 1474 Fresh and 18 % Recycle water reduction 2. Fresh Water Requirement 1063.97 843 River (Taladanda 21% Canal) reduction Query 6: Emission management plan and details of pollution control measures to achieve 99.9% emissions control. Reply: To reduce the emission concentration from the proposed project, the proposal has been revised. As per revised proposal, the WHRU/Auxiliary Boiler which was initially proposed is now removed from the proposal. However, to manage the steam requirement we propose to increase the LP Steam generation capacity from 55 Ton to 90 Ton of existing Turbine by reducing the extraction pressure from 10.5 bar to 3 bar by replacing the turbine. After this change there shall be no requirement of auxiliary boiler in the proposed expansion. As well Prilling tower stack design with respect to Stack height and Dia has been revised. Along with this adequate APCS are proposed to control the emission. Details of the plant wise APCS proposed as part of emission management plan is as mentioned in Table 1. Comparative table showing revision in emission load due to removal of auxiliary boiler, revising of Prilling Tower stack height and Dia, and emission management plan proposed is as shown in Table 2. As per revised emission load, air dispersion modeling was carried out to predict the 24hr ground level concentration of the pollutants. Comparison of Max 24hr GLC is shown in Table 3. O Ammonium Nitrate, Urea, GSSP, Ammonium Fluoride, Nitric Acid at Po PPL Township District Jagatsinghpur (Odisha) by P Table 1: Emission Management Plan Sl.No. Plant 1 Di-Ammonium Cyclones, Pre-Scrubber, RG (Fumes) To control dust emission & Phosphate Scrubber, upgraded Mist Eliminators, gaseous emission. Ventury scrubbers, upgraded fumes scrubber & fan, Upgraded Tail Gas Scrubber, Upgraded Dryer and Dust Scrubber, Upgraded Cooler Gas Scrubber, Upgraded Pre-Neutralizer. Online Ammonia Analyzers. 2 Coal handling Dry fog / ADS (Agglomerative dust To control dust emission suppression) & Bag filter systems 3 /4 ' !( ) #!*+ , ! -" ' Ammonia / Urea !- ) ' ! " ' .*! 5 Ammonium Nitrate Scrubbers (Vapor & Drying) To control dust & gaseous emission 6 Nitric acid Additional tail gas treatment system, Tail gas To control gaseous (NOx) ammonia mixer and tail gas reactor emission 7 Granulated Single Venturi scrubbing followed by efficient wet To control fumes and gaseous Super Phosphates scrubbing, Granulator scrubber, Bag filter, emission (GSSP) fluorine scrubber 8 Aluminum Fluoride Cyclones, Scrubbers.
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