New Three-Track Interchange Includes. Interlocking and Talk-Backs

A MAJOR PROJECT, known as the Transfer moves and service to industries are being expedited three-main-track-interchange, and including important new interlock­ by new track arrangement, power switches and signals in ings and unique communications fa­ large interlocking, including special communications facilities cilities, is now being pushed toward completion in an extensive area on home signals southwest of this old non-signaled double-track main the Kansas City Terminal Railway. tower, in the area marked Santa Fe northward from old tower No. 3. In Kansas City is served by main junction, all of which is now in- this area there are no through train lines of 12 railroads: AT&SF, Bur- eluded as part of the new interlock- movements, all operations being lington, Great Western, Milwaukee, ing No. 8. A study conducted some switching moves to serve industries, GM&O, KCS, ~1KT, MP, CRI&P, time ago revealed there were an av- or transfer moves to deliver cars to Frisco, UP and Wabash. A large per- erage of 524 conflicting moves in this yards of connecting railroads. In this centage of the interchange move- territory in ~ 24-hour period. area there was no interlocking be­ ments between these roads must pass The Santa Fe has six tracks ex- fore, and hand-throw switch stands through the Kansas River valley tending southwest, and the tra,c,ks · were in service at all main track area, which includes yards of some extending off the lower part of,:'the switches and cross overs. One group of the roads, as well as numerous in- plan go about 1.2 miles to the Union of these switches, in the area marked dustries, large stock yards and pack- · ·Station, and on east through the city. Chicago ]unction, was operated by ing plants. Santa Fe trains to and from the west switchtenders, on duty 24 hours are routed over these tracks, a total daily. The remainder of the switches Santa Fe Junction Was Interlocked of 28 passenger trains and about 24 were thrown by switch crews as re­ freight trains passing through this quired when making moves. Con- The previous No. 3 interlocking, junction daily. flicts between transfer moves caused controlled from old tower No. 8 as extended delays, which were intoler- shown on the track plan, included Area North of Tower able in present-day railroading. For the railroad crossing just north of example, Union Pacific perishable this old tower and the two switches The new interlocking tower No. 3 trains arriving from the west at 5:30 West of the tower, as well as four is just . across the track north of old am inclnde cars which must be de­ single switches, five crossovers and tower No. 3. Previously there was a livered by 7:00 am to the Wabash

APRil, 1956 RAILWAY Sl·GNALING and COM~M!UNICATIONS 29 double sUp ends, 8 movable-point frogs and 90 signals. Trains or switching moves can enter this plant at 30 different home signals. :Most of the signals govern over more than one route, and some signals govern as many as eight routes, so that a total of 205 different lineups can be established in this interlocking. In numerous instances, separate routes can be in use simultaneously. Route Control Interlocking MAIN TRACK SWITCHES are interlocked To control this extensive inter­ locking efficiently from one tower, yard to the north across the Niissouri Missouri river. The new interlocking, the Kansas City Terminal decided River. In too many instances the known as Tower 3, now controls not to install a "UR" route control push­ transfer crews encountered such de- only the Santa Fe junction and cross­ button interlocking system. The sur­ ,,~gjs that the connection was missed. ing, but also the main track switches face of the control panel is non­ Similar situations applied concerning throughout the territory northward reflecting black Formica. Each track numerous other transfer moves, as for 7,850 ft. Beyond this interlocking, is represented by a line which con­ well as deliveries to stock yards and to the north is a second area to be sists of slots 7~ in. wide and 1 in. long, industries. Therefore, major im­ included in an interlocking now be­ placed end-to-end about~. in. apmi. provements were required to reduce ing built to be known as Tower 2. Behind each slot are translucent the useless delays to transfer and The following discussion applies to plastic pieces, backed by units con­ switching crews. the area included in new interlock­ taining two lamps with color filters. ing No. 3, which is typical of con­ Thus each slot can be illuminated The Solution of the Problem struction to be used also in interlock­ different colors, and these lights can ing No.2. be flashed to indicate certain condi­ A major item of the project was tions. On the line representing each to extend another through track, It's a Big Interlocking track, and at the location correspond­ making three running tracks on the ing with each home signal, there is a 2.3 miles north from Tower 3, to a The new interlocking No. 3 in­ pushbutton which represents that point from which some lines extend cludes an extensive area involving signal. To line up a route, all the on east, and others extend across the 48 single switches, 3 derails, 14 towerman has to do is to push two

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GROUP N0.2 AREA

CHICAGO JCT.

C. 8.& Q. VARO & INDUSTRY \ CONNECTIONS

1+------GROUP NO.4 AREA ------1

30 RAILWAY ·SiGNALING and COMMUNICATIONS APRIL, 1956 buttons, the :first of which is the but­ ton representing the home signal for the track on which the train is ap­ proaching, and the second button at the place on the diagram represent­ ing the track and location at which the train will depart from interlock­ ing limits. When the first button is pushed, all possible exits are indicated by white illumination in a l-in. line-of­ light section at the exit button at each possible exit, and the lamp at the entrance signal is lighted red. When the towerman pushes the exit button, all the white exit indications are extinguished except the one at the exit button that was pushed, and controls go out to control the switches. While each switch is in transit, the sections of line-of-light, which represent that switch, are flashed red until the switch is over SWITCH LAYOUTS are wen built and locked. When all switches are in proper position, the signal clears and is indicated by a change from switches being left in the position also include interlocking signals 80 red to green in the signal indication where they are until a change is and 78. However, in such an instance lamp at the entrance signal, and also called for when lining up another the towerman lines up the entire the established route is indicated by route. route by pushing only two buttons, white continuous line-of-light sec­ 92 and 74. When the control is com­ tions for the entire route. Through Routing plete all three signals, 92, 80 and 78, When the train accepts and passes will clear. This is known as through the signal, the signal indicating light Because of the complexity of this routing. is extinguished and the track occu­ track layout, a route from any of the Further because of the complexity pancy is indicated by sections of entering home signals to any points of the layout, it is possible to have - line-of-light changing from white to within the interlocking and vice a move from one point to another red. When the rear of the train versa, and in some instances the de­ point via more than one route. In clears each track circuit, the corre­ parture from the far end of inter­ these situations, the control is ar­ spondmg section of line-of-light goes locking limits, may include several ranged to automatically select the dark. After the train departs, no ac­ intermediate home signals on the most preferred route. If conditions tion by -the towerman is required to way. For example, a route from do not permit this route to be lined, restore the plant to normal, the entering home signal 92 to 74 would the alternate preferred route is auto-

... SINGLE SPEAKERS DQ DOUBLE SPEAKERS ~ GROUND LINE SPEAKERS

Trd~l'iC -6 205 *207

~<~------...'---~--~ GROUP NO.6 AREA ~------t

SWITCHES AND SIGNALS shown dotted In this plan were part of old No. 3 interlock­ ing, and are now included in the new No. 3 interlocking. Switches and signals in the entire six group areas are now controlled from one machine in a new Tower No. 3

APRIL, 1956 RAILWAY SIGNALING and COMMUNICATIONS 31 matically selected. This is known as clear a call-on aspect to direct an and associated circuits are of the preferred routing. engine to return to its cars, the PN-50B plug-in type. These relays If a route, that has been lined up, !everman operates the entrance and are mounted on racks which are ·lo­ is to be cancelled, the towerman exit buttons as usual, then pushes a cated in the room below the control pulls the signal button. This extin­ special call-on button, numbered the machine. The track circuit~ are the guishes the green light in the symbol same as the signal to be cleared. a.c. type, using SLV -13 relays. The representing the signal, but the These call-on buttons are in a row track relays are located in instrument amber line-of-light sections, for the at the top of the panel. The call-on cases, and repeater relays are located route as a whole, remain lighted un­ is available on the principal entrance in the tower. Likewise the switch til the electric time locking is re­ home signals and on certain other and signal indication relays are lo­ leased. Route locking with sectional signals where needed, there being a cated in the tower. Thus all circuits release is provided. If the track total of 15 signals so equipped and except for the control of switches circuit control limits for an inter­ controlled. and signals are contained in the locking signal are occupied, as for On the control panel, in a location tower. example when setting out or picking above the lines representing tracks, The switch machines are the A-5 up cars, and the leverman wants to there is a horizontal raw of three electro-pneumatic type with CP position push-tum levers, one each valves. The signals are the search­ for every switch and crossover. light type. Single-conductor No. 9 These levers are for direct control of buried cable runs from cases to the corresponding switches when bootleg outlets at the rail. For longer the maintainer is testing or adjust­ 1uns, over 100 ft. in length, No. 6 ing the switch. These levers must be is used. The control circuits going in the center· ~ position to return the out from the tower to signals and controls to the route control system. switches are No. 14 wire in cables The relays for controlling the ranging up to 61 conductor. numerous indications on the control The various control circuits in the panel are the Style LP-70. Separate tower are fed by a plant battery large sheet-metal cases were located consisting of eight cells of Exide immediately to the rear of the ma­ lead storage battery rated at 240 a.h. chine to house these relays. All re­ Indication circuits are fed by a set lays for signal control, switch con­ of eight cells of 120-a.h. battery of trol, route locking, switch locking the same type.

This Interlocking Includes Talk-Back Loudspeakers

In the previous layout with hand­ transfer crews rna y want to tell the throw switches leading to transfer towerman who they are and where connections and industries, the vari­ they want to go. At 28 of these loca­ ous switch crews "worked their way" tions there is a pair of loudspeakers, through this area .. on sight." When one faced each way.: and this pair planning the new interlocking with is on a 3-in. pipe mast 8 ft. high in all main track switches and cross·· a cast iron base on a concrete overs power operated, and every foundation. Because of limited area PLUG-CONNECTED machine cables train and engine move to be author­ between tracks at nine locations, ized by a home signal, there was an there is no space for loudspeaker obvious need for some means by masts, and therefore, at these places, which the towerman could know the loudspeakers are the so-called (1) when each crew is ready to dwarf type. move; (2) from what entering home When the towerman, seated at his signal; and (3) to which exit. This console, wants to talk · to a crew need was . rnet by installing a com­ which is in the general vicinity of plete system of talk-back loud­ a certain talk-back loudspeaker, he speakers, connected to a console on operates the key corresponding with the interlocking towerman's desk. The talk-back speaker system is also used extensively by the signal maintainers when adjusting switch mo~ements, testing wires and relays, etc. !Jn most cases the maintainer can carry on a conversation with the tower operator without leaving the movement he is repairing. The sys­ tem also enables the tower operator ~o contact the maintainer anywhere m the plant at once to give him in­ formation regarding failures, etc. The project includes a total of 38 talk-back speakers which are located at various places throughout the in­ terlocking area, usually near home signals, or . at other places along VIRGIL DRYER Inspects wire switch leads where switch crews or DWARF TYPE loudspeaker

32 RAIL WAY SIGNALING and COMMUNICATIONS APRIL , 1956 COMMUN·ICATIONS CONSOLE on !everman's desk, is connected to 38 talk­ back loudspeakers at signals where trains enter interlocking limits MAST· TYPE loudspeakers

that loudspeaker; steps on his foot loudspeakers, control console, am­ erating, engineering and ·signal de­ switch, and speaks into his micro­ plifier apparatus and relays, were partments of the 12 railroads which phone. His call is reproduced by the furnished by the Electronic Com­ own the Kansas City Terminal Rail­ corresponding loudspeaker. Then he munication Equipment Company, way. The entire project, including removes his foot from the .foot Chicago. track work, interlocking and com­ switch. Any of the crew, within a The circuits from the tower to munications facilities has been con­ range of 50 to 75 ft. of the talk~back junction boxes near the various structed by Kansas City Terminal loudspeaker, can answer without loudspeakers are on No. 19 copper Railway forces under the direction approaching any closer. If the tower­ wire in cable, which ranges from 6 of A. R. Shaw, president, and man receives no answer from the to 26 pair. From the junction boxes crew he is calling, he can assume to each talk-back loudspeaker loca­ that they are not within range of the tion the circuit is in a two-conductor speaker. Therefore, he throws a key No. 16 cable. These cables are made which connects the outgoing circuit up with individual plastic insulation to several more speakers in the same and with overall covering consisting general area, so that by this group of waxpaper, copper tape shielding, paging he can call the crew he and an outer jacket of polyethylene. wants, and receive an answer. For This cable can be buried in the this group paging and answering, ground or run aerially. The copper the loudspeakers are in six different shielding is grounded, thus prevent­ groups. The remaining 4 talk-backs ing cross-talk. When a switchman in the Santa Fe Junction area are pushes a ''call" button at a talk-back not connected for group paging. speaker, a button contact grounds both wires in the pair, thus forming Incoming Calls a circuit to energize a stick relay in the tower which closes the circuit to If anv one in a crew wants to talk sound the buzzer and light the cor­ to the tower, he goes to the nearest responding indication lamp, as pre­ talk-back loudspeaker, and pushes viously explained. POWER DITCHER saved time the button on the pipe mast. (On a The trenches for cables for com­ dwarf speaker he steps on a foot munications as well as signal cir­ Thomas vV. Avery, chief engineer. switch. ) This causes a buzzer to cuits on the interlocking were dug W . .M. Peters, signal engineer dur­ sound in the tower, and, on the con­ by a machine mounted on a jeep. ing the construction of this inter­ sole an indication lamp is lighted The trench machine was made by locking, has retired. Virgil Dryer, above the key corresponding to the the Auburn Machine Company, who designed the field circuits is talk-back from which the call is be­ Auburn, Neb., and the snow plow now signal engineer. W. R. Ross­ ing made. Then the towerman blade mounted at the front for filling man is ·superintendent of construc­ throws that key; steps on his foot­ the trenches was made by the Meyer tion, and E. L. Henzlik is supervisor switch, and speaks into his micro­ i Snow Plmv Company, Cleveland, of communications. The major items phone to answer the call. The pur­ Ohio. of signal and interlocking equipment pose of the foot switch is to connect I The original study and plans for on this project were furnished by the the amplifier for "outgoing" or "in­ Ithe three-track interchange project Union Switch & Signal Division of corning'' use. The talk-back com­ were made by a committee consist­ Westinghouse Air Brake Company. munications equipment including !ing of representatives from the op-

APRIL , 1956 RAILWAY SIGNALING and COMMUNICATIONS 33