Lemon Phd Thesis
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Atmospheric Corrosion of Silver Investigated by X-ray Photoelectron Spectroscopy Dissertation Presented in Partial Fulfillment of the Requirements for the Degree Doctor of Philosophy in the Graduate School of The Ohio State University By Christine Elizabeth Lemon, B.S. Graduate Program in Chemistry The Ohio State University 2012 Dissertation Committee: Heather C. Allen, Advisor Prabir K. Dutta Gerald S. Frankel Samuel D. Stout Barbara E. Wyslouzil Copyright by Christine E. Lemon 2012 Abstract Atmospheric corrosion is a costly problem. Accelerated laboratory tests, such as the salt fog chamber, have been created to predict corrosion of materials without the need to expose them over long periods of time outdoors. However, these accelerated tests often do not accurately reproduce the types and rates of corrosion found in field exposures. Silver exhibits this discrepancy and has been used in recent years in an attempt to correct the shortcomings of these accelerated tests. This study identifies Ag 2SO 3 and Ag 2SO 4 on field-exposed silver coupons. The presence of these species on field-exposed silver has been contested in the literature. Evidence suggests that Ag 2SO 3 is an intermediate step in the formation of Ag 2SO 4. Furthermore, the presence of alkali cations, such as Na +, determines the final oxidation + state of the sulfur species on silver. If Na is present, Ag 2SO 4 is the final state, whereas Ag 2SO 3 is not found in the presence of alkali cations. The identification of sulfite and/or sulfate on field-exposed samples suggests the need for further improvement of salt fog tests which do not currently include a sulfur source. In addition to proposing a mechanism for sulfate formation, this study also proposes a link between AgCl formation on inland samples and continental chloride sources. AgCl has been previously reported to form on silver exposed at nearly every location regardless of the proximity to marine sources. Studies have shown that ClNO 2, which is a reservoir species for chlorine, releases Cl radical when photolyzed. High levels ii of ClNO 2 have been reported at locations which are not near salt water sources. This study provides further evidence that AgCl is formed in every exposure location, with only one exception. The lack of correlation of cations, such as Na +, which are present in sea spray aerosols to Cl - on silver samples, is consistent with a non-salt water source of inland chloride. The abundance of ClNO 2 and therefore Cl radical at non-marine areas may be the cause of inland AgCl formation. iii Dedication This is dedicated to the people I love. iv Acknowledgments I would like to thank my advisor Dr. Heather Allen for her encouragement that I’ve needed during this process. I would also like to thank Dr. Gerald Frankel, Dr. Prabir Dutta, Dr. Barbara Wyslouzil, and Dr. Samuel Stout for being on my dissertation committee and giving me advice and suggestions on my thesis work. Acknowledgement must also go to the Mandaree Enterprise Corporation and the Office of the Secretary of Defense (OSD) who has funded me during the last five years; they made all of this a reality. Thanks also goes to the other people who have helped in various ways throughout my Ph.D., including my major collaborator, Huang Lin, who helped to teach me about corrosion; Joshua Hanna, who has helped my sanity and always answered my pestering emails; the other members of TCC (formerly the UCC); and Lisa Hommel for teaching me all about XPS. I would also like to thank Aaron Jubb, Chris Beekman, Corey Beck, Dominique Verreault, Ellen Adams, and Wei Hua, the long walks, company and great conversation throughout the years kept me from giving up long ago. I would also like to thank all of the Allen group members, past (those who laid the groundwork) and present (those who are left to continue forwards), for their camaraderie in this journey we all share. This thesis would not have been possible had it not been for Ryan. I have not always been a pleasure to be around during the dissertation process, but he has helped to v hold me up and push me forward. The love and support I feel at home has helped more than I can ever express and it will not soon be forgotten. Lastly and most significantly, I would like to thank my parents for always believing in me and being my cheerleaders. They always told me I could do anything I wanted to in life, and so, here I am. I literally would not be here without them. vi Vita March 23, 1985 ..............................................Born – Cincinnati, OH 2003................................................................Walnut Hills High School 2007................................................................B.S. Chemistry, University of Cincinnati 2007 to present ..............................................Graduate Teaching Associate, Department of Chemistry, The Ohio State University Publications C. E. Lemon, N. Goldberg, E. T. Klein-Riffle, J. K. Kronberg, B. S. Ault, “Matrix Isolation and Theoretical Study of the Photochemical Reactions of C 2H3Br and 1,2- C2H2Br 2 with CrO 2Cl 2.” Chemical Physics 326 (2-3), 349-355 (2006). Fields of Study Major Field: Chemistry vii Table of Contents Abstract ............................................................................................................................... ii Dedication .......................................................................................................................... iv Acknowledgments............................................................................................................... v Vita .................................................................................................................................... vii Publications ....................................................................................................................... vii Fields of Study .................................................................................................................. vii List of Tables .................................................................................................................... xii List of Figures .................................................................................................................. xiii List of Abbreviations & Symbols .................................................................................... xvi 1. Introduction ................................................................................................................. 1 1.1 Overview .............................................................................................................. 1 1.2 Corrosion .............................................................................................................. 2 1.3 Atmospheric Corrosion ........................................................................................ 4 1.4 Atmospheric Chemistry...................................................................................... 10 1.4.1 OH Radical.................................................................................................. 11 1.4.2 Ozone .......................................................................................................... 12 viii 1.4.3 Sulfur........................................................................................................... 13 1.4.4 Chlorine....................................................................................................... 16 1.5 Silver Corrosion as a Simplified Model of Metallic Corrosion ......................... 21 1.6 Problems and Goals ............................................................................................ 28 2. Experimental .............................................................................................................. 30 2.1 Sample Handling, Exposure, and Set-up ............................................................ 30 2.1.1 Field-Exposed Samples – New Hampshire................................................. 30 2.1.2 Field-Exposed Samples – Hawaii ............................................................... 33 2.1.3 Field-Exposed Samples – USA & Antarctica Single Measurements ......... 37 2.1.4 Accelerated Laboratory Samples ................................................................ 43 2.1.5 Sample Storage ........................................................................................... 46 2.2 X-ray Photoelectron Spectroscopy ..................................................................... 47 2.2.1 Theoretical Background .............................................................................. 47 2.2.2 Instrumentation ........................................................................................... 53 2.2.3 Data Analysis .............................................................................................. 55 3. Existence of Ag 2SO 3 and Ag 2SO 4 on Field-Exposed Silver ..................................... 60 3.1 Introduction ........................................................................................................ 60 3.2 Results ................................................................................................................ 61 3.2.1 New Hampshire .......................................................................................... 61 ix 3.2.2 Hawaii ......................................................................................................... 67 3.2.3 U.S.A. and Antarctica Single Measurements .............................................