TABLE OF CONTENTS Supplemental Proceedings: Volume I: Materials Processing and Properties
Aluminum Alloys: Fabrication, Characterization and Applications
Development and Application
TRIMAL 52® - A New Aluminium Alloy for High Performance Spaceframe Construction...... 3 M. Rosefort, H. Gers, T. Koehler, J. Ehrke, D. Schnapp, and H. Koch
Optimized Heat Treatment Sequence for AA 6061...... 9 C. Zelger, J. Schnitzlbaumer, R. Prillhofer, J. Enser, and C. Melzer
Microstructure, Mechanical Characterization and Hot Tensile Behaviour of Al-Zn-Mg Modified Alloys...... 19 P. Leo, E. Cerri, and H. McQueen
Influence of the Grain Size On the Igc, Crack Propagation and Fracture Toughness Behaviour of Aa2024-T3 Sheet Material...... 31 J. Berneder, R. Rachlitz, C. Melzer, H. Antrekowitsch, and P. Uggowitzer
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Numerical Modeling
Modeling Processing and Performance of an Al-Zn- Mg Alloy...... 41 J. Chinella
Modeling the Solidification Under Pressure Casting Process for Aluminum Alloys...... 49 E. Druschitz, A. Druschitz, and R. Foley
Processing and Texture
Concurrent Precipitation in Continuous Cast Al Alloys...... 59 Q. Zeng, and T. Zhai
Evaluation of Process Speed Effect in Aluminium Extrusion by Experiment and Simulations ...... 65 B. Reggiani, L. Donati, and L. Tomesani
Growth Morphology of Eutectic under Unidirectional Solidification in Al-13%Si Alloys Containing Strontium and Magnesium ...... 71 H. Liao, W. Huang, S. Wu, M. Cai, and Q. Wang
Deformation Characteristics of a 6082-Al Alloy at High Temperatures...... 77 M. Soliman, E. El-Danaf, and A. Almajid
Optimization of Baking Hardening of Al 5052 Sheet by a Response Surface Method...... 83 A. Nekahi, K. Dehghani, M. Mirzaie, and N. Zahmatkesh
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Materials Characterization
Characterization of Hypereuteetic Al-19%Si Alloy Solidification Process using in-situ Neutron Diffraction and Thermal Analysis Techniques...... 93 W. Kasprzak, D. Sediako, M. Sahoo, and M. Walker
Characterization of the Spacing Selection in AlCu Alloys...... 105 S. Gurevich, M. Amoorezaei, and N. Provatas
Refinement of Hypereutectic Al-Si Alloy by Ca3P2...... 111 Y. Zhang, and D. Yi
Fatigue and Corrosion
Effect of Heat Treatment on Corrosion Behavior of Aluminum-Lithium Alloy 8090...... 119 A. Kobeisy, A. El-Aziz, R. Abdel-Karim, and A. Waheed
Tensile Properties of a Friction Stir Processed Al- Cu 2218 Alloy at Elevated Temperatures and Related Microstructural Characteristics...... 129 S. Chen, T. Lui, and L. Chen
Emerging Technologies
Incubation Behavior of Hg-LME in Aluminum ...... 139 S. Keller, and A. Gordon
Adiabatic Shear Localization of Al-Sc Alloy at Extremely High Strain Rates ...... 145 W. Lee, T. Chen, and G. Lu
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Effect of Electric Potential on the Evolution of Defect Substructure and Fracture Surface of Aluminum under Creep...... 151 S. Konovalov, O. Stolboushkina, Y. Ivanov, R. Filipiev, and V. Gromov
Defects Producing Formation of Microcracks in Aluminum during Electrochemical Charging with Hydrogen...... 157 P. Rozenak
Poster Session
Optimization of Ingate Velocity via Gate Design...... 163 P. Dulyapraphant, and P. Kritboonyarit
Preparation of Al-Ti-C Master Alloys from TiO2...... 169 D. Cao, J. Wang, Z. Shi, Z. Wang, and Y. Liu
Investigation of the Portevin-Le Chatelier Serrations at Type A to Type B Transition Regime in Al-2.5%Mg Alloy ...... 177 A. Chatterjee, A. Sarkar, P. Barat, P. Mukherjee, and N. Gayathri
Vacuum Thermal Extract Lithium with Coarse Ferrosilicon-Aluminum Alloy Produced by Electro Thermal Process...... 183 D. Yuezhong, D. Weiwei, and F. Naixiang
Non-Corrosion-Flux-Assisted Wetting and Spreading of Al-Si-Cu-Based Brazing Alloy on 6063 Aluminum ...... 187 Y. Bao, G. Zhang, and Y. Jiang
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Recent Advances in FSW Joining of Sheets on Structural Extruded Profiles...... 197 L. Donati
Physical Modeling Study of A356 Semi-Solid Die- Casting Process ...... 203 S. Vakili, and M. Ahmadabadi
Effect of Alloying Elements on the Electrochemical Behavior of Al-Si-Mg alloys in Aqueous Solutions...... 209 MI. Pech-Canul, MA. Pech-Canul, M. Echeverría, E. Coral-Escobar, and M. Montoya-Davila
Effect of Friction Stir Processing (FSP) on Particle Erosion Resistance of Casting A384 Aluminum Alloy ...... 215 C. Yang, T. Lui, L. Chen, and Y. Chang
Review of Solidification of Al-Si Alloy under Superhigh Pressure...... 221 G. Zhang
A Mechanism-Based Constitutive Model for Alloy IC10...... 227 H. Zhang, W. Wen, H. Cui, and Y. Xu
Author Index ...... 867
Subject Index ...... 873
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TABLE OF CONTENTS Supplemental Proceedings: Volume I: Materials Processing and Properties
Global Innovations in Manufacturing of Aerospace Materials: The 11th MPMD Global Innovations Symposium
Innovations in Casting Technologies
Experimental and Mathematical Modeling Progress on Scanning Laser Epitaxy: A Technique for Growing Single Crystal Superalloys...... 235 M. Kirka, R. Bansal, and S. Das
Modeling of Grain Selection during Directional Solidification of Superalloy Single Crystal Turbine Blade Casting...... 243 D. Pan, Q. Xu, B. Liu, J. Li, H. Yuan, and H. Jin
Prediction of As-Cast Grain Size Distribution from a Model of Equiaxed Solidification with Free Dendrite Transport...... 249 W. Mirihanage, and D. Browne
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Innovations in Additive Manufacturing
Advanced Gas Atomization Processing for Ti and Ti Alloy Powder Manufacturing...... 257 I. Anderson, J. Sears, D. Byrd, J. Rieken, A. Heidloff, M. Glynn, and M. Ward
Additive Manufacturing of Gamma Titanium Aluminide Parts by Electron Beam Melting...... 267 S. Sabbadini, O. Tassa, P. Gennaro, and U. Ackelid
Properties of Ti-5Al-5Mo-5V-3Cr Samples Produced via Powder Hot-Isostatic-Pressing...... 275 N. Wain, X. Hao, R. Swamy, and X. Wu
Fabrication and Characterization of Reticulated, Porous Mesh Arrays and Foams for Aerospace Applications by Additive Manufacturing Using Electron Beam Melting...... 283 S. Gaytan, L. Murr, F. Medina, E. Martinez, L. Martinez, and R. Wicker
Innovations in Primary and Secondary Forming - Nickel
Flow Behavior of Superalloy 945 During High Temperature Deformation...... 291 S. Coryell, K. Findley, and M. Mataya
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Innovations in Primary and Secondary Forming - Titanium
The Application of Fine Grain Titanium 6Al-4V for Superplastic Forming and Superplastic Forming and Diffusion Bonding of Aerospace Products ...... 299 L. Hefti
Manufacturing of β-Titanium Ti-10V-2Fe-3Al Spin-Extruded Hollow Shafts for High Strength Power Train Applications in Aerospace and Automotive Industries...... 307 C. Machai, and D. Biermann
Innovations in Primary and Secondary Forming - Aluminum, Magnesium, and Titanium Aluminides / Innovations in Machining and Joining
Study on the Asymmetric Cross Rolling of AZ31 Magnesium Alloy...... 315 B. Chen, C. Lu, D. Lin, and X. Zeng
Material Flow Forming the Shoulder Flow Zone Using Scroll Shoulder Tool during Friction Stir Welding of Thick Section Aluminum Alloys ...... 323 D. Yan, Z. Chen, and G. Littlefair
Author Index ...... 867
Subject Index ...... 873
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TABLE OF CONTENTS Supplemental Proceedings: Volume I: Materials Processing and Properties
International Symposium on High- Temperature Metallurgical Processing
Thermodynamic Analysis and Experimental Test of primary Al-Si Alloy prepared by Carbothermal Reduction of Bauxite Tailings ...... 333 Y. Dong
Innovations in Ironmaking
Development of a Novel Gas-Suspension Ironmaking Technology with Greatly Reduced Energy Consumption and CO2 Emission ...... 347 H. Sohn, and M. Choi
Thermal Equilibrium Calculation and Application of Microwave Heated Ignition (MHI) for Iron Ore Sintering...... 355 Y. Zhang, X. Mao, Z. Huang, G. Li, and T. Jiang
Coal-based Direct Reduction of Iron Concentrate Pellets by Microwave Heating...... 363 W. Xia, and H. Zhucheng
Effects of Composite Binder (CB) on Oxidation Behavior of Iron Ore Pellets ...... 373 T. Jiang, Y. Hu, Y. Huang, G. Li, G. Han, and Y. Zhang
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Study on Direct Reduction-separation of Limonite by Microwave Heating...... 383 Z. Huang, and L. Lv
Preparation of Metallized Pellets and Recovery of Tin and Zinc from Tin, Zinc-bearing Complex Iron Concentrates...... 393 D. Huang, Y. Zhang, G. Han, G. Li, and T. Jiang
Researches on Magnetic Roasting-separation of Coal-containing Limonite Pellets by Microwave Heating...... 403 H. Bing, and H. Zhucheng
Mathematical Modeling for Side-Blow Combustion Region in Iron Bath Reactor with H2-C Mixture Reduction ...... 411 Z. Bo, and H. Xin
Al-Fe Separation from High Aluminium Content Limonite Ores by Salt-Added Reduction Roasting Process ...... 419 T. Jiang, M. Liu, N. Sun, and G. Li
A Study on Beneficiation of Low Grade High- phosphorus Iron Ore ...... 429 Z. Deqing, C. Tiejun, P. Jian, and W. Xuemei
Ceramics and Intermetallics
Process Development: Challenges and Driving Forces for Change...... 437 K. Forwald
Glass Coating for Iron- Based Powder Metallurgy Components ...... 441 A. Garkida, J. Hwang, X. Huang, A. Hein, and Z. Peng
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Bonite - A New Raw Material Alternative For Silica-Free High Strength Aluminum Metal Refractories...... 449 D. Zacherl, A. Buhr, D. Schmidtmeier, and R. McConnell
A Technique to Measure Heat of Reaction in TiB2 Reinforced Intermetallic Matrix Composites...... 457 A. Baker, S. Kampe, and T. Zahrah
Microwave Synthesis of Nano-Boron Carbide Powder ...... 465 L. Hu, H. Lu, and Y. Liu
Secondary Processing
Recovery of Iron and Zinc from Electric Arc Furnace Dust using a Microwave Processing Method ...... 473 J. Hwang, X. Sun, and X. Huang
Reduction Behavior of Chromium Oxide in Molten Stainless Steel Slag with Graphite ...... 481 Q. Li
A Novel Process for Preparing Ferronickel Powder from Laterite Ores...... 489 G. Li, M. Rao, T. Jiang, Y. Zhang, and Q. Li
Decomposition/Volatilization of Enargite in Nitrogen-Oxygen Atmosphere...... 497 R. Padilla, A. Aracena, and M. Ruiz
Influence of Additives on Dephosphorization of OolItic Hematite by Direct Reduction Process...... 505 G. Li, C. Xie, Y. Zhang, Q. Li, and T. Jiang
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Effect of Damp Grinding on Preparation of Oxidized Pellet from Pyrite Cinders Concentrates ...... 515 J. Li, G. Bai, G. Li, and X. Zhou
Smelting and Reduction Processes
Industrial Operation of JAE Nickel Smelting Technology at Jinchuan Nickel Smelter ...... 525 M. Zhou, A. Wan, G. Li, R. Baldock, and H. Li
Carbothermic Reduction of Niobium Concentrate ...... 535 J. Neto, F. Neto, and C. Takano
Volatilization of Antimonite in Nitrogen-Oxygen Atmospheres ...... 543 R. Padilla, G. Ramirez, A. Aracena, and M. Ruiz
The Optimization of the Coke and Agglomerte Quantity in Lead Production in "Water-Jacket" Furnace...... 551 A. Haxhiaj, and E. Haxhiaj
Influences of Mgo on Roasting Properties of Iron Ore Oxidized Pellets ...... 559 X. Fan, M. Gan, T. Jiang, X. Chen, and L. Yuan
Research on the Intensifying Reduction Technology Based on Mechanically Activated Ilmenite Ore ...... 569 Y. Guo, H. Liu, T. Jiang, and G. Qiu
Study on Reduction Roasting and Separation of Nickeliferous Laterite by Microwave Heating ...... 577 Y. Lingyun, and H. Zhucheng
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Study on Preparation of Titanium-Rich Material Form Ilmenite by Reduction-Magnetic Separation Process ...... 587 Y. Guo, D. Huang, G. Qiu, and T. Jiang
Author Index ...... 867
Subject Index ...... 873
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TABLE OF CONTENTS Supplemental Proceedings: Volume I: Materials Processing and Properties
Processing Materials for Properties
Effect of Deformation Ratio and Cooling Rate on Mechanical Properties and Microstructure of 0.08wt% C HSLA Steel Microalloyed with Nb and Mo...... 599 A. Farahat, A. Almosilhy, T. El-Bitar, and A. Hegazy
Advanced Materials Processing
Materials Science for the Next Generation...... 609 D. Olson, and B. Mishra
Increase Production and Quality Improvement of Electrolytic Copper at Tank House in Naoshima Smelter & Refinery...... 621 H. Zen, T. Ishida, and M. Takagi
Damage of Surface by Impact of Nitrogen Jet under Pressure and Low Temperature ...... 627 H. Laribou, C. Fressengeas, D. Entemeyer, V. Jeanclaude, and A. Tazbit
Non-Linear Analytical Practices for Interfacial Phenomena and Nano-Size Microstructural Properties and Behavior...... 635 J. Roubidoux, J. Jackson, B. Mishra, and D. Olson
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Modernization Project of Onahama Smelter with New "O-SR Process" ...... 643 O. Lida, T. Matsutani, and K. Kiyotani
Evaluation of Stress Corrosion Cracking Susceptibility of Drill Pipe Steels in CO2 Saturated Aqueous Solutions ...... 651 A. Gavanluei, B. Shaily, B. Mishra, and D. Olson
Promotion of Recyclable Material Treatment at Mitsubishi Process in Naoshima Smelter & Refinery...... 659 T. Sakai, N. Usami, and M. Kawasaki
A Novel Process on Production of Thin Wall Austempered Ductile Iron Heat-treated in the Mold ...... 665 A. Kaini-Rashid, A. Babakhani, and S. Ziaei
Agglomerates and Composite Materials Processing
Surface Peening Morphology Evaluation in Anodized Aluminum Alloy Rotors...... 673 M. Khan
Effects of Particle Size, Deformation and Heat Treatment Processing on Strength and Ductility of Aluminum-Iron composite...... 681 S. Adeosun, S. Balogun, F. Ochulor, W. Ayoola, and O. Sekunowo
Features of a Structure and Properties of the Agglomerates Obtained from Rich Ores...... 689 S. Borys, I. Kruglyak, and A. Zherebtsov
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Advanced Steel Processing
Casting Practice for High-Carbon Nitrogen-Alloyed Chromium-Manganese Austenitic Stainless Steels ...... 695 M. Heilig, B. Mishra, M. Marya, and D. Olson
Processing and Electrochemical Corrosion Resistance of a Nanocrystalline Fe-20Cr Alloy...... 703 R. Gupta, R. Singh, and C. Koch
Towards Modelling of Phase Transformation and Mechanical Properties in Hot Rolled Dual Phase Steel...... 711 P. Suwanpinij, K. Mukherjee, M. Graf, U. Prahl, and W. Bleck
Light Weight Materials Processing
Effect of Casting Mould on Mechanical Properties of 6063 Aluminium Alloy...... 719 W. Ayoola, S. Adeosun, O. Sanni, and F. Ochulor
Ignition Characteristics of Aluminum-Nickel Heterostructures Produced by Ultrasonic Powder Consolidation ...... 729 D. Erdeniz, D. Colanto, G. Gulsoy, and T. Ando
Improved Formability of Normalized Cold Rolled Aluminum 1200 and 1230 Alloys...... 737 S. Adeosun, and S. Balogun
Studies on the Microstructure, Mechanical and High Temperature Wear Behviour of A356 Alloy with Minor Additions of Copper and Magnesium...... 747 K. Shivaputrappa
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Low Stress Viscous Creep in a Ti3Al2.5V Tubing Under Internal Pressurization ...... 755 S. Gollapudi, I. Charit, and K. Murty
Functional Materials Processing
Production and Characterization of ASTM F75 Balls Produced by the Uniform-Droplet Spray Process ...... 763 S. Roy, and T. Ando
Preparation and Characterization of Microfibrous Entrapped Solid Adsorbents for Desulfurization of Liquid Fuels ...... 771 D. Cocke, M. Islam, J. Gomes, E. Peterson, M. Reed, D. Tran, and H. McWhinney
Surface Structural Properties of the V, Nb and Ta (001) Surfaces ...... 779 A. Ramanathan
TiO2 Aggregates for Dye-Sensitized Solar Cells Application...... 787 Q. Zhang, X. Zhou, C. Dandeneau, K. Park, S. Yodyingyong, and G. Cao
Processing-Microstructure-Properties
Microstructure and Properties of New Wear Resistant Steel with High Strength and High Toughness ...... 795 L. Hongbin
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Preparation and Mechanical Properties of Nanostructured Cryomilled NiCrAlY Alloy Fabricated by Spark Plasma Sintering ...... 801 J. Song, K. Ma, L. Zhang, and J. Schoenung
Accounting for High Temperature Measurements with Changing Effective Emissivity in PTAW Processing ...... 809 T. Wolfe, and H. Henein
Polymers, Ceramics and Glasses
Microscopic Study of Slags from a Secondary Lead Blast Furnace ...... 817 F. Tanaka, Y. Kimura, and M. Watanabe
Particle Size Distribution of Natural Montmorillonite Clay Using Dispersion Analysis...... 825 M. Reed, G. Beall, D. Cocke, and J. Gomes
Study of Properties of Spinels, Obtained by Hydrothermal Synthesis...... 833 O. Restrepo, L. Jaramillo, and E. Murillo
Research on the Performance of Environment- Friendly MgO-CaO-ZrO2 Refractories ...... 841 C. Lu, M. Chen, J. Yu, and Z. Sun
Synthesis of Spinels by Thermal Spray Flame ...... 849 O. Restrepo, and E. Murillo
Author Index ...... 867
Subject Index ...... 873
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TABLE OF CONTENTS Supplemental Proceedings: Volume I: Materials Processing and Properties
Refractory Metals 2010
Refractory Metals 2010: Processing and Properties 2
Strength and Oxidation Resistance of Mo-Si-B Alloys Produced by Reaction Synthesis ...... 859 M. Middlemas, J. Cochran, P. Jain, and K. Kumar
Author Index ...... 867
Subject Index ...... 873
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