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May 2008 | Volume VII, Issue I www.boeing.com/frontiers START OF SOMETHING BIGBoeing has begun final assembly on the first P-8A Poseidon. The people who work on this U.S. Navy aircraft explain why this program is important to the customer—and to Boeing. BOEING FRONTIERS MAY 2008 May 2008 Volume VII, Issue I BOEING FRONTIERS ON THE COVER: The first P-8A Poseidon fuselage is lowered into a tooling fixture in Renton, Wash. Photo by Jim Anderson COVER STORY JIM ANDERSON PHOTO Strong start | 12 Bob Feldmann (left) and Mo Yahyavi lead the P-8A Poseidon teams for Integrated Defense Systems and Commercial Airplanes, respectively. Final assembly on the first P-8A recently began at the Boeing factory in Renton, Wash. Feldmann, Yahyavi and other P-8A teammates explain why this aircraft program is important to the U.S. Navy customer—and to Boeing. FEATURE STORY | 30 Going strong at 60 This year marks the 60th anniversary of the founding of Israel. During this time, the nation and Boeing have seen their partnership grow and prosper. Here’s a look at why Israel is important to Boeing. BOEING FRONTIERS MAY 2008 3 Contents BOEING FRONTIERS All pulling in the same direction | 18 Three employees working in different areas of the Boeing Fabrication facility in Auburn, Wash., noticed separate situations that could use process improvement. Thanks to a cross- functional team in Auburn, they had a forum where they could raise these issues, trade ideas and put their heads together to develop solutions. Helping everyone travel | 20 Boeing engineer Vicki Curtis is driven by the quest to make the flying experience more accommodating for everyone, including those who have disabilities. Her goal is not to fix what now exists, but to find a breakthrough that can be designed into tomorrow’s airplanes. Color me impressed | 21 Vicki Curtis, a Boeing engineer in Everett, Wash., Members of the paint shop team in St. Louis are on the lookout for ways to Lean-out is looking for advances that can be designed processes while enhancing quality and keeping people and the environment safe. With 20 into the next generation of commercial jetliners the help of others across the site, they’ve made some impressive improvements. to improve accessibility—as well as everyone’s traveling experience. GAIL HANUSA PHOTO Boeing provides guidance | 23 The upgrading of all active Minuteman III Intercontinental Ballistic Mis- siles with Boeing-built modernized guidance-system electronics is now complete. This upgrade extends the service life of the navigational heart of this ICBM weapon system—a linchpin in the United States’ strategic deterrent—to 2030. Heavy work for lighter loads | 24 In support of NASA’s future goals for manned space flight, Boeing is sharing with NASA composites expertise from its commercial airplanes, space and defense programs. The lower mass of composite structures will allow larger payloads to be transported to and from the moon, and eventually to Mars. One of test pilot Chuck Killberg’s proudest moments was climbing out of the cockpit after the first flight of an F-22 INSIDE Raptor and being greeted by son Daniel, 5 at the time, 28 and wife Judi. He’d received a ceremonial dowsing from 6 Letters 8 Historical Perspective ground crew moments before; hence the soggy flight suit. LOCKHEED MARTIN PHOTO BY JOHN ROSSINO 7 Notebook 10 New and Notable 4 MAY 2008 BOEING FRONTIERS BOEING FRONTIERS MAY 2008 Contents BOEING FRONTIERS John Tracy (foreground, left), Boeing senior vice president of Engineering, Operations & Technology and chief technology officer, met April 3 at Ocana airfield in Spain with Boeing employees and the industry team involved in the design, assembly and flight 44 of the Boeing Fuel Cell Demonstrator Airplane. With Tracy is Nieves Lapena, Environmental Technologies team leader at Boeing Research & Technology Europe. RafaEL MARTIN PHOTO In the pilot’s seat | 28 Save it for later | 38 The experience of Chuck Killberg, director of Flight Operations for Global It’s never too early to start planning for retirement. Boeing offers tools and Mobility Systems in Integrated Defense Systems, includes being one of the resources to help employees build their retirement incomes—but it’s up test pilots responsible for developing the F-22 Raptor. Indeed, he has a special to individual employees to take an active role in planning and saving for fondness for the Raptor and the team that brought it to life. their futures. Big hearts | 36 Development for all | 40 Total donations made by Boeing employees to the Employees Community Fund In another step to make Boeing the world’s best-integrated and most competi- of The Boeing Company recently topped the $1 billion mark. These funds repre- tive aerospace company, the company last year devised an enterprisewide sent hope and opportunity for countless people whose lives are being changed technology-development strategy. In this article, read about this strategy—and every day through the services of nonprofit organizations the fund supports. about Amy Buhrig, the person leading the Enterprise Technology Strategy team. A historic flight | 44 An engineering team at Boeing Research & Technology Europe in Madrid, Spain, recently demonstrated for the first time that man can fly in an airplane powered 45 Stock Charts 49 Around Boeing by environmentally friendly hydrogen fuel cells only. 46 Milestones 50 Spotlight MAY 2008 BOEING FRONTIERS BOEING FRONTIERS MAY 2008 5 Letters BOEING FRONTIERS Frontiers Publisher: Tom Downey Editorial director: Anne Toulouse EDITORIAL TEAM Editor: Paul Proctor: (312) 544-2938 Managing editor: Junu Kim: (312) 544-2939 Designer: Brandon Luong: (312) 544-2118 Commercial Airplanes editor: Dick Schleh: (206) 766-2124 Integrated Defense Systems editor: Diane Stratman: (562) 797-1443 Engineering, Operations & Tanker truths Technology editor: William Cole: (314) 232-2186 Here’s what you should know about the KC-X decision Shared Services editor: There’s been a lot said and written about Boeing’s this case, the RFP defined a medium-size, low-risk Mick Boroughs: (206) 919-7584 appeal of the U.S. Air Force’s decision to award and low-cost tanker. We stand by our offering and Human Resources and a contract for refueling tanker aircraft to a team Administration editor: believe that it did, and continues, to best meet the Geoff Potter: (312) 544-2946 of Northrop Grumman and European Aeronautic requirements and offer the best total value.” Defence and Space Company. Copy editor: Myth: Boeing was arrogant and unresponsive Walter Polt: (312) 544-2954 In this special Letters to the Editor section, Boeing Truth: Boeing steadfastly denied this assertion. “In ONLINE PRODUCTION addressed these assertions about its tanker light of such media reports, we asked the Air Force Production manager: proposal—and the bidding process—to help clarify during the debriefing if there were any so-called Alma Dayawon: (312) 544-2936 its position and dispel any false notions. ‘relationship issues.’ The Air Force has assured us Web designer: Myth: Boeing is whining because it lost there is no basis for these reports, and such issues Michael Craddock: (312) 544-2931 Truth: After examining the tanker decision, Boeing did not factor into the evaluation or influence its Graphic artists: ultimate decision,” Boeing said. Brandon Luong: (312) 544-2118 found “serious flaws in the acquisition process that Cal Romaneschi: (312) 544-2930 we believe warrant appeal,” the company said. Myth: The competition was not close; Northrop- Web developers: “This is an extraordinary step rarely taken by our EADS won four out of five categories Lynn Hesby: (312) 544-2934 company, and one we take very seriously. We found Truth: Boeing and the Northrop/EADS team were Keith Ward: (312) 544-2935 irregularities and inconsistencies in the process that assigned identical ratings across all five evaluation Information technology consultant: resulted in an unfair application of the procurement Tina Skelley: (312) 544-2323 factors: Mission Capability, Risk, Past Performance, rules and the ultimate selection of a higher-risk, Cost/Price, and an Integrated Fleet Aerial Refueling higher-cost airplane.” Assessment. “An objective review of the data as How to contact us: Myth: Boeing didn’t listen to the customer measured against the RFPs shows that Boeing had E-mail: the better offering in terms of Most Probable Life [email protected] Truth: According to Boeing, the Air Force’s Request for Proposal—the formal document that defines Cycle Costs, lower risk and better capability,” Mailing address: Boeing said. Boeing Frontiers the requirements for the tanker—clearly stated a MC: 5003-0983 need for a medium air tanker that placed expanded 100 N. Riverside Plaza For more tanker talk Chicago, IL 60606 cargo and passenger transport as a secondary consideration. “The Air Force ended up with an Phone: Want to continue the discussion on tankers? Boeing (312) 544-2954 oversized tanker that will consume 24 percent more has established blogs for employees and the public: fuel and cost the taxpayer nearly $29 billion more Fax: • Employee blog: http://kc767tanker.blog.boeing. (312) 544-2078 than Boeing’s KC-X tanker over 40 years, as today’s com on the Boeing intranet Web address: oil prices continue to climb,” Boeing said. “Our pro- www.boeing.com/frontiers posal was based on the stated criteria in the RFP. In • Public blog: www.boeing.com/tankerfacts Send all retiree address changes to Boeing Frontiers, MC 3T-12 P.O. Box 3707 Seattle, WA 98124-2207 Letters guidelines Postmaster: Send address corrections to Boeing Frontiers, MC 3T-12 Boeing Frontiers provides its letters page for readers to state The opinions may not necessarily reflect those of The Boeing P.O. Box 3707, Seattle, WA 98124-2207 their opinions.