Winning the Equipment Battle FP Diesel® Engine Components Keep

FPD-455 CONEXPO-CONAGG Edition! New Solutions for Longer Lasting Engines

Revolutionary ML7™ Head Gasket Tech Tip: Look for New Material Expanded to New Platforms In Many Turbo Mounting Gaskets

Federal-Mogul’s revolutionary head sealing solution for high-output A growing range of FP Diesel commercial engines is now available for a much wider range of turbocharger mounting gaskets now World-Class Engine Solutions from FP Diesel ® applications, thanks to its popularity among engine rebuilders and feature an award-winning, patented bulletproof performance in extensive dyno material known as “HTA” (High testing and real-world operation. Temperature Alloy). The FP Diesel ML7 seven-layer Federal-Mogul HTA gaskets are head gasket was first introduced single- or multi-layer-steel gaskets Winning the Equipment Battle for Detroit Diesel Series engineered to withstand extremely high temperatures in today’s 60 engines. Based on its emissions-compliant heavy-duty engines. This innovative technology ® overwhelming popularity, combines a series of exclusive alloys and an ultra-high-temperature FP Diesel Engine Components Keep World’s it has been expanded to coating that solve a variety of sealing issues. the Cummins M11 Existing turbo mounting gaskets simply weren’t designed or built to Toughest Engines on the Job and ISX engine withstand the brutal operating conditions presented by a modern diesel platforms. engine. Stainless steel gaskets typically use 300 or 400 series steel that The clock is ticking. Whether it’s a mixer engineered by a global original equipment The ML7 gasket loses tensile strength at temperatures beyond 450 degrees C. truck carrying a fresh load of concrete to a manufacturer to meet the unique requirements features an exclusive Similarly, conventional gasket coatings begin to degrade at dam site or a truck crane destined for a of the corresponding engine. And before any multi-layer-core temperatures above 600 degrees C. The HTA material, in contrast, highway project, part is placed in an FP technology that withstands operating temperatures up to 1,000 degrees C. u having a fully Diesel package, it is significantly improves operational piece of subjected to the combustion and fluid sealing Winning the Equipment Battle equipment in the industry’s toughest and offers increased heat right place at the performance and (Continued from page 1) resistance as compared to right time is critical reliability tests. develop advanced metallurgies and product designs that can thrive many competing designs. Each to job profitability. “Choosing the right suppliers. Each component represents the in these often-brutal operating conditions. And as the gasket is made up of three solid steel Needless to say, replacement right design and material for the engine, and in manufacturer of FP Diesel replacement components, Federal- cores sandwiched within an advanced engine failures are components for a some cases improves on the original design Mogul delivers many of the same technologies to the aftermarket composite material. These layers are secured not an option. commercial engine is when required.” to help customers restore engine performance and reliability. through precisely engineered perforations in the graphite material and To maximize key to ensuring trouble- FP Diesel gasket technologies also represent the state of the an intermediate layer. Through this unique configuration, the gasket can uptime and reliability, free performance and Tougher Duty Cycles, Increased Loads art in heavy-duty engine sealing, from well proven technologies withstand higher combustion pressures and temperatures and equipment owners worldwide are switching to maximum productivity following the repair,” Unlike some commercial applications, originally seen in new engines to advanced solutions engineered accommodate increased motion between the block and cylinder head. FP Diesel engine components from Federal- said Raymond King, global product director, engines for the construction market are specifically for the aftermarket repair environment. “This technology has been a huge success in the field – engine Mogul. They’re switching because they engine and sealing systems, Federal-Mogul. subjected to inconsistent, high-stress duty

builders report that ML7 gaskets have eliminated their concerns about understand that each FP Diesel replacement “The FP Diesel brand simplifies this process cycles. OEMs rely on global parts The Right Parts, Right Now repeat sealing issues in high-output applications,” said Steve Kueltzo, cylinder kit, piston, liner, ring set, bearing, because each part is designed and manufacturers such as Federal-Mogul to No matter where your business is located or what types of Federal-Mogul’s director of aftermarket engineering, sealing. “Many head gasket or other engine repair part is manufactured by one of the industry’s premier (Continued on page 4) construction equipment you operate and/or repair, FP Diesel is customers are switching to this design to protect the integrity of their your best solution for longer engine life and maximum uptime. u rebuilds – it’s the right choice for ensuring a longer lasting engine.” u FP Diesel Engine Coverage: Construction/Industrial & Agricultural Construction/ Agricultural Industrial Allis Chalmers Ford Tractor Mazda Forklift Buda Ford Tractor – British & European Midland Ross Compressor Look Up Any Part Right Now at J.I. Case Fordson Tractor Minneapolis-Moline www.FMe-cat.com! Caterpillar GM Industrial Engines Mitsubishi Forklift Chrysler Industrial Hercules Navistar This convenient and powerful new tool helps Clark Hyster Nissan Forklift you find any FP Diesel part in just seconds! Use Climax IHC Tractor Oliver Tractor Clinton Engines Isuzu Forklift our electronic lookup and interchange tools or rely Onan Engines Cockshutt John Deere Perkins Engines on “virtual” print FP Diesel catalogs with pages Continental KHD Industrial & Tractors Superior Diesel that “flip” right on your screen! u Cummins Engines Kohler Toyota Forklift Electronic lookup tool Virtual print catalogs with “flippable” pages David Brown Komatsu VW Industrial Detroit Diesel LeRoi Waukesha Fairbanks-Morse Mack Truck Wisconsin Ford Industrial Massey-Ferguson Witte © 2011 Federal-Mogul Corporation. All Rights Reserved. Printed in USA #FPD111685

FM-Source-xxx-031011.indd 1 3/15/11 3:36 PM The Power Inside Proven Parts for Every Engine Federal-Mogul Piston Innovations Driving Success in Construction Market A Look Inside an FP Diesel In-Frame Rebuild Kit When it comes to important recent This undisputed market leadership Application: Caterpillar 3066 Engine advances in piston design, no manufacturer ultimately benefits distributors and equipment The POWERFORGED design has received more recognition than Federal- operators who rely on FP Diesel replacement As one of the world’s largest manufacturers of engine components of your engine and its operating environment.” Mogul. From the heavy-duty industry’s parts. FP Diesel pistons feature long-proven eliminates bushings in some for commercial applications, Federal-Mogul is uniquely qualified to Federal-Mogul combines this advantage with application coverage breakthrough one-piece steel piston – now an materials and designs as well as a variety of deliver the proven repair solutions preferred by equipment operators and that is second to none. In the construction, industrial and ag segments, OE standard – to an award-winning piston bowl recent Federal-Mogul innovations that help applications and allows for engine rebuilders in the construction, industrial and agricultural the FP Diesel product line covers virtually every popular engine rim “remelting” process that increases fatigue extend product life and overall equipment markets. nameplate and model. strength by more than 400 percent, Federal- productivity. larger oil galleries beneath the “A vast majority of FP Diesel parts are engineered and manufactured To demonstrate the value of the FP Diesel product portfolio, we Mogul is a world leader in the design and in Federal-Mogul facilities to our strict quality standards,” said Mike recently ordered a standard in-frame rebuild kit for a Caterpillar production of high-strength pistons for today’s Introducing POWERFORGED® Technology piston crown for significantly Sadowski, aftermarket engineering manager, hard parts. “That means 3066 diesel engine. The complete kit – including replacement engine most demanding engines. Those who follow OE piston technology there are no quality compromises and no surprises when you open an components and gasket set – was in our hands the next day. Here’s might know that one-piece steel pistons have improved heat transfer FP Diesel rebuild kit – every part is matched to the unique requirements what was inside: become the new standard for many FP Diesel Ring Sets commercial engines. Federal-Mogul and “Unlike conventional, articulated pistons, Each FP Diesel ring set is precisely matched the FP Diesel brand are now the first to POWERFORGED pistons are manufactured FP Diesel Pistons to the corresponding piston for exceptional introduce this technology to the entirely from steel and then friction welded into These cast aluminum combustion sealing and oil control. aftermarket through a new offering of a single piece,” said Mike Mickelson, senior pistons feature a advanced POWERFORGED pistons. product engineer, engine hard parts, Federal- proprietary high-strength FP Diesel POWERFORGED pistons Mogul. “This design also eliminates bushings material and precisely address the increased thermal, mechanical, in some applications and allows for larger oil machined head and skirt abrasive and corrosive conditions within galleries beneath the piston crown for profiles to provide heavy-duty diesel engines as a result of significantly improved heat transfer.” unsurpassed power and stringent new emissions regulations. This technology, which received the strength. The key benefit of POWERFORGED prestigious Automotive News PACE Award technology is increased strength at very when it was introduced within the OE market, high combustion pressures and will be available for a full range of engines temperatures in heavy-duty and industrial originally equipped with single-piece steel FP Diesel Main Bearings & Thrust Washers diesel engines. pistons. u FP Diesel Rod Bearings The main bearings include a full-groove design Federal-Mogul offers an extensive portfolio of for superior lubrication of the crankshaft FP Diesel POWERFORGED piston bearing designs and materials for diesel surface. The thrust washers feature Federal- applications. The rod bearings for Caterpillar Mogul’s exclusive “ramp-and-flat” geometry, Engine Bearing Material Key Consideration for Construction/Ag Applications 3066 engines feature the company’s high- which helps maximize oiling characteristics strength H14 tri-metal copper-tin overplate. and load capacity. The wrong engine bearing design and high-performance engines. environment,” said Federal-Mogul Aftermarket material can quickly undermine an otherwise H116 Overplated Tri-Metal – This Engineering Manager Mike Sadowski. “This exceptional piece of equipment, leading to material contains an advanced formulation and eliminates guesswork on the part of the thousands of dollars in downtime and repair finer micro-structure that result in excellent rebuilder and ensures the best combination of costs. fatigue resistance. It is the same material used performance characteristics Businesses can avoid these risks by in many OE engines. over the full life of the choosing FP Diesel engine components from H24 Overplated Tri-Metal – This stock engine.” u FP Diesel Product Line Federal-Mogul. Federal-Mogul is the world’s tri-metal formulation is primarily used in OE Caterpillar 3064/3066 Engines largest manufacturer of engine bearings and and replacement flange bearings. • Bearings offers a comprehensive portfolio of A590 Bi-Metal Aluminum – Many FP Diesel Gasket Set • Crankshaft Seals technologies to match the requirements of any engine OEMs are moving to this highly The gasket set includes nearly 100 • Gaskets & Gasket Sets engine. For engines operated in the corrosion-resistant formulation that gaskets, washers, o-rings and • Head Gaskets & Sets construction/industrial and agricultural contains silicon for improved seals – all of the parts needed to • In-Frame Engine Kits industries, the FP Diesel brand offers these fatigue strength and complete the repair. The head • Liners bearing material packages: outstanding wearability. gaskets for this engine feature a • Pistons H14 Super Duty Tri-Metal – Federal- “FP Diesel application multi-layer-steel design with • Rocker Cover Gaskets Mogul’s strongest bearing material on a engineers select the ideal stainless steel combustion armors • Seals premium steel back for highly demanding bearing material based on the OE and rubber grommets. • Valvetrain Components engines. This formulation also is widely used in technology and the engine’s operating

FM-Source-xxx-031011.indd 2 3/15/11 3:37 PM The Power Inside Proven Parts for Every Engine Federal-Mogul Piston Innovations Driving Success in Construction Market A Look Inside an FP Diesel In-Frame Rebuild Kit When it comes to important recent This undisputed market leadership Application: Caterpillar 3066 Engine advances in piston design, no manufacturer ultimately benefits distributors and equipment The POWERFORGED design has received more recognition than Federal- operators who rely on FP Diesel replacement As one of the world’s largest manufacturers of engine components of your engine and its operating environment.” Mogul. From the heavy-duty industry’s parts. FP Diesel pistons feature long-proven eliminates bushings in some for commercial applications, Federal-Mogul is uniquely qualified to Federal-Mogul combines this advantage with application coverage breakthrough one-piece steel piston – now an materials and designs as well as a variety of deliver the proven repair solutions preferred by equipment operators and that is second to none. In the construction, industrial and ag segments, OE standard – to an award-winning piston bowl recent Federal-Mogul innovations that help applications and allows for engine rebuilders in the construction, industrial and agricultural the FP Diesel product line covers virtually every popular engine rim “remelting” process that increases fatigue extend product life and overall equipment markets. nameplate and model. strength by more than 400 percent, Federal- productivity. larger oil galleries beneath the “A vast majority of FP Diesel parts are engineered and manufactured To demonstrate the value of the FP Diesel product portfolio, we Mogul is a world leader in the design and in Federal-Mogul facilities to our strict quality standards,” said Mike recently ordered a standard in-frame rebuild kit for a Caterpillar production of high-strength pistons for today’s Introducing POWERFORGED® Technology piston crown for significantly Sadowski, aftermarket engineering manager, hard parts. “That means 3066 diesel engine. The complete kit – including replacement engine most demanding engines. Those who follow OE piston technology there are no quality compromises and no surprises when you open an components and gasket set – was in our hands the next day. Here’s might know that one-piece steel pistons have improved heat transfer FP Diesel rebuild kit – every part is matched to the unique requirements what was inside: become the new standard for many FP Diesel Ring Sets commercial engines. Federal-Mogul and “Unlike conventional, articulated pistons, Each FP Diesel ring set is precisely matched the FP Diesel brand are now the first to POWERFORGED pistons are manufactured FP Diesel Pistons to the corresponding piston for exceptional introduce this technology to the entirely from steel and then friction welded into These cast aluminum combustion sealing and oil control. aftermarket through a new offering of a single piece,” said Mike Mickelson, senior pistons feature a advanced POWERFORGED pistons. product engineer, engine hard parts, Federal- proprietary high-strength FP Diesel POWERFORGED pistons Mogul. “This design also eliminates bushings material and precisely address the increased thermal, mechanical, in some applications and allows for larger oil machined head and skirt abrasive and corrosive conditions within galleries beneath the piston crown for profiles to provide heavy-duty diesel engines as a result of significantly improved heat transfer.” unsurpassed power and stringent new emissions regulations. This technology, which received the strength. The key benefit of POWERFORGED prestigious Automotive News PACE Award technology is increased strength at very when it was introduced within the OE market, high combustion pressures and will be available for a full range of engines temperatures in heavy-duty and industrial originally equipped with single-piece steel FP Diesel Main Bearings & Thrust Washers diesel engines. pistons. u FP Diesel Rod Bearings The main bearings include a full-groove design Federal-Mogul offers an extensive portfolio of for superior lubrication of the crankshaft FP Diesel POWERFORGED piston bearing designs and materials for diesel surface. The thrust washers feature Federal- applications. The rod bearings for Caterpillar Mogul’s exclusive “ramp-and-flat” geometry, Engine Bearing Material Key Consideration for Construction/Ag Applications 3066 engines feature the company’s high- which helps maximize oiling characteristics strength H14 tri-metal copper-tin overplate. and load capacity. The wrong engine bearing design and high-performance engines. environment,” said Federal-Mogul Aftermarket material can quickly undermine an otherwise H116 Overplated Tri-Metal – This Engineering Manager Mike Sadowski. “This exceptional piece of equipment, leading to material contains an advanced formulation and eliminates guesswork on the part of the thousands of dollars in downtime and repair finer micro-structure that result in excellent rebuilder and ensures the best combination of costs. fatigue resistance. It is the same material used performance characteristics Businesses can avoid these risks by in many OE engines. over the full life of the choosing FP Diesel engine components from H24 Overplated Tri-Metal – This stock engine.” u FP Diesel Product Line Federal-Mogul. Federal-Mogul is the world’s tri-metal formulation is primarily used in OE Caterpillar 3064/3066 Engines largest manufacturer of engine bearings and and replacement flange bearings. • Bearings offers a comprehensive portfolio of A590 Bi-Metal Aluminum – Many FP Diesel Gasket Set • Crankshaft Seals technologies to match the requirements of any engine OEMs are moving to this highly The gasket set includes nearly 100 • Gaskets & Gasket Sets engine. For engines operated in the corrosion-resistant formulation that gaskets, washers, o-rings and • Head Gaskets & Sets construction/industrial and agricultural contains silicon for improved seals – all of the parts needed to • In-Frame Engine Kits industries, the FP Diesel brand offers these fatigue strength and complete the repair. The head • Liners bearing material packages: outstanding wearability. gaskets for this engine feature a • Pistons H14 Super Duty Tri-Metal – Federal- “FP Diesel application multi-layer-steel design with • Rocker Cover Gaskets Mogul’s strongest bearing material on a engineers select the ideal stainless steel combustion armors • Seals premium steel back for highly demanding bearing material based on the OE and rubber grommets. • Valvetrain Components engines. This formulation also is widely used in technology and the engine’s operating

FM-Source-xxx-031011.indd 2 3/15/11 3:37 PM FPD-455 CONEXPO-CONAGG Edition! New Solutions for Longer Lasting Engines

Revolutionary ML7™ Head Gasket Tech Tip: Look for New Material Expanded to New Platforms In Many Turbo Mounting Gaskets

FM-Source-xxx-031011.indd 1 3/15/11 3:36 PM