UNIVERSITY OF CINCINNATI
Date:______
I, ______, hereby submit this work as part of the requirements for the degree of: in:
It is entitled:
This work and its defense approved by:
Chair: ______
Comparison Study Between OSHA Rule of Thumb and Software Model Respirator Cartridge Service Life
Thesis submitted to the University of Cincinnati Division of Graduate Studies in partial fulfillment of the requirements for the degree of
Master of Science
In the Department of Environmental Health of the College of Medicine
8-12-2008 by
Celeste Hemphill B.S., Eastern Kentucky University, 2005
Committee: Roy McKay, Ph.D. (Chair) Glenn Talaska, Ph.D. Paul Succop, Ph.D.
Abstract
This study was conducted to determine the percentage of time the OSHA Rule of
Thumb for respirator cartridge service life agrees with a computer calculated model for CBRN-approved air purifying respirators. Test conditions used and organic vapors evaluated in the OSHA/NIOSH MultiVapor software model were chosen from the NIOSH certification testing criteria for CBRN respirators. Service life predicted from the software model evaluated at concentrations of 2600, 260, 26, and 2.6 ppm was compared to the OSHA Rule of Thumb. When determining service life for
CBRN approved respirators, applying the OSHA Rule of Thumb was found to be most successful at 26 ppm (96.6%). Success rate of the OSHA Rule of Thumb was found to be 93.2% and 94.9% at the concentrations of 260 and 2.6 ppm, respectively.
Statistical analysis of the data indicates the OSHA Rule of Thumb to be acceptable in determining service life for CBRN approved respirators.
ii
iii Acknowledgements
I would like to give my deepest thanks to my advisor Dr. Roy McKay for encouragement and guidance through this project. I would also like to thank my thesis committee members, Dr. Glenn Talaska and Dr. Paul Succop of the University of Cincinnati for their guidance and assistance with this project.
This research was partially by the National Institute for Occupational Health
(NIOSH) University of Cincinnati Education and Research Center Grant #T42-
OH008432-03 and the Powell/Cohrssen Scholarship fund. Without the assistance of this I would not have been able to gain valuable experience at the University of
Cincinnati and conduct this research project.
Lastly I would like to thank my family and friends that supported me as I have worked my way through school.
iv Table of Contents
Abstract…………………………………………………………………………....ii
Acknowledgements……………………………………………………………….iv
Table of Contents………………………………………………………………….v
List of Tables……………………………………………………………………..vi
List of Figures……………………………………………………………………vii
I. Introduction………………………………………………………………..8
II. Methods…………………………………………………………………..13
III. Results……………………………………………………………………15
IV. Conclusions………………………………………………………………22
V. Tables…………………………………………………………………….27
VI. Figures…………………………………………………………………....43
VII. References………………………………………………………………..46
VIII. Appendices……………………………………………………………….48
v List of Tables
1. TIC/TIM Families and TRA…………………………………………………27
2. Canister Test Challenge and Breakthrough Concentrations…………………28
3. Organic Vapors Evaluated in This Study and Corresponding CAS #...... 29
4. NIOSH Certification Testing Conditions…………………………………….31
5. Software Model Cartridge Data……………………………………………...32
6. Exposure Limits……………………………………………………………...33
7. OSHA Rule of Thumb……………………………………………………….34
8. OSHA Rule of Thumb Applicability at 25% Relative Humidity……………35
9. OSHA Rule of Thumb Applicability at 80% Relative Humidity……………36
10. OSHA Rule of Thumb Applicability at Both Relative Humidity’s………….37
11. Summary of OSHA Rule of Thumb Applicability…………………………..38
12. χ2 for OSHA Rule of Thumb at 25% Relative Humidity…………………...39
13. χ2 for OSHA Rule of Thumb at 80% Relative Humidity…………………...40
14. χ2 for OSHA Rule of Thumb at Both Relative Humidity’s Combined…….41
15. Chi Square ( χ2 ) Distribution Table………………………………………….42
vi List of Figures
1. OSHA Rule of Thumb Applicability at 25% Relative Humidity……………43
2. OSHA Rule of Thumb Applicability at 80% Relative Humidity……………44
3. OSHA Rule of Thumb Applicability Comparison at 25% and 80%
Relative Humidity……………………………………………………………45
vii
I. Introduction
The first lines of defense to protect workers from harmful chemical and physical agents encountered in the workplace are engineering and administrative controls.
When engineering and administrative controls are found to not protect the worker, personal protective equipment is used. Use of personal protective equipment in the workplace is regulated by the Occupational Safety and Health Administration
(OSHA). Employers are required to provide an employee a respirator that protects from exposure to harmful airborne contaminants. OSHA’s Respiratory Protection
Standard, 29 CFR 1910.134 states that when respirators are used in the workplace, a written respiratory protection program must be established and implemented by the employer. This program must include procedures for the following: respirator selection, medical evaluations of employees required to wear respirators, fit testing for tight-fitting respirators, proper use of respirators in routine and emergency situations, schedules for respirator maintenance; adequate air quality, quantity, flow of breathing air for atmosphere supplying respirators, training of employees of the respiratory hazards of potential exposure, training of employees in the proper use of respirators, and evaluation for the effectiveness of the program. Once a respirator has been selected, a requirement in the respiratory protection program is the development and implementation of a cartridge change-out schedule for the conditions in which the chosen respirator will be used (OSHA, 2006).
8
A respirator cartridge change-out schedule is used to determine the length of time that a cartridge can be used before being discarded and replaced. Service life is the length of time a cartridge will effectively remove contaminants from the incoming air stream. Calculating the breakthrough time that a contaminant can be detected on the downside of the cartridge is one method that can be used to determine cartridge service life (Plog, 2002). Other methods include: experimental testing, math models, or manufacturer’s recommendations (OSHA, 2006). When using these methods, several factors must be considered to calculate the cartridge service life including: cartridge type, concentration of the contaminant, temperature, humidity, filtering capacity of cartridge, pattern of respirator use, and breathing rate (Plog, 2002). Once all factors have been considered and the service life of the cartridges determined, a change-out schedule can be developed and implemented in a written respiratory protection program. An accurate cartridge change-out schedule must be implemented to ensure that workers are adequately protected from exposure to harmful airborne contaminants in the workplace.
A quick method used to determine the service life of a cartridge is the Rule of Thumb developed by OSHA. This method can be applied to determine the cartridge service life when exposed to chemicals at varying environmental conditions. The Rule of
Thumb consists of four suggestions: (1) if a chemical’s boiling point is above 70ºC and the contaminant concentration is less than 200 parts per million (ppm), service life is generally expected to be 8 hours at a normal work rate; (2) cartridge service life
9 is inversely proportional to work rate; (3) when the concentration is decreased by a factor of 10, the service life is increased by a factor of 5; (4) service life is reduced by
50% when the relative humidity is above 85% (OSHA, 2007). This study will be conducted with the suggestion concerning the concentration. For example, if the service life of a cartridge at 100 ppm is 30 minutes; when the concentration is reduced 10 fold to 10 ppm, the service life can be increased to 150 minutes. The generalizations of the Rule of Thumb are thought to be correct, but service life should be determined in conjunction with other methods such as math models or software programs. OSHA and NIOSH have developed the software program MultiVapor, which is used to determine the cartridge service life. This program allows the user to enter in parameters of the cartridge being evaluated, the environmental conditions in which the cartridge will be used, the contaminant(s) the cartridge will be used against, and the contaminant airborne and breakthrough concentrations. Once all parameters have been entered into the program, an estimated average breakthrough time will be given, along with the minimum and maximum breakthrough time in minutes.
When choosing a respirator, the employer must select and provide one appropriate to protect the worker from the respiratory hazards that are potentially present in the workplace. OSHA’s Respiratory Protection Standard requires all respirators to be certified by The National Institute for Occupational Safety and Health (NIOSH) and used in compliance with the respirator’s certification (OSHA, 2006). Within The
Centers for Disease Control and Prevention (CDC) and in the Department of Health and Human Services (DHHS), NIOSH is the regulatory agency responsible for testing
10 and certifying respirators and cartridges as well as issuing recommendations for the use of respirators (NIOSH, 2007). 42 CFR Part 84, Respiratory Protective Devices, identifies the requirements for certification approval of respirators. Each type of respirator and parts are covered under this standard. Once certified, approved respirators and cartridges are marked with approval labels and markings (NIOSH,
1995).
Prior to 2001, NIOSH standards for respirator certification did not include respirators providing Chemical, Biological, Radiological, and Nuclear (CBRN) protection.
Recent terrorism events in the United States and the world, have led NIOSH to team with several agencies and organizations to develop standards for testing and certifying CBRN respirators to protect from CBRN threats. Agencies involved in the standard development included: National Institute of Standards and Technology
(NIST), Occupational Safety and Health Administration (OSHA), Department of
Homeland Security (DHS), Department of Defense (DOD), National Fire Protection
Association (NFPA), InterAgency Board (IAB), Federal Bureau of Investigation
(FBI), National Institute of Justice (NIJ), and the U.S. Army Research, Development and Engineering Command, Edgewood Chemical Biological Center (RDECOM). In
2001 NIOSH began to publish the first standards for CBRN-certified respirators from these collaborations. CBRN standards have been developed for the following classifications of respirators: full facepiece air purifying respirators (APR), full facepiece air purifying escape respirators (APER), self- contained breathing apparatus
11 (SCBA), self-contained escape respirators, and loose-and tight-fitting powered air purifying respirators (PAPR) (Cloonan, 2007).
In the development of the CBRN respiratory protection standards for full facepiece
APRs, NIOSH developed a list of chemicals used to challenge the cartridge/canister of the respirator. A list of 139 toxic industrial materials (TIMs) and toxic industrial chemicals (TICs) was established and categorized into families. For each of the seven families, a total of eleven test representative agent(s) were selected as the challenge agent. Table 1 lists the families and the test representative agent(s)
(Betsinger, 2007). Each of the eleven challenge agents are used to test against the
CBRN canister at specific test conditions and concentrations. Table 2 lists the canister test challenge concentration and breakthrough concentrations used in the certification testing. Canisters are tested in 15-minute intervals to determine the service life. The following conditions are used when performing the testing: flow rate of 64 liters per minute (LPM); temperature of 25±5° C; 25±5% relative humidity and
80±5% relative humidity (NIOSH, 2008). Upon passing each certification tests, the respirators are approved by NIOSH and given the proper approval labels and markings.
This study will involve calculating the recommended cartridge service life; specifically for Chemical, Biological, Radiological, and Nuclear (CBRN) approved respirators; using the cartridge change-out computer software program developed by
OSHA/NIOSH and comparing these results to results determined by applying the
12 OSHA Rule of Thumb to the NIOSH CBRN certification testing criteria. The OSHA
Rule of Thumb states that for every 10-fold decrease in the airborne contaminant concentration, the cartridge service life can be increased by 5 fold (OSHA, 2007).
Specific contaminants will be chosen and evaluated for comparison at four separate contaminant vapor concentrations using NIOSH certification test conditions. This study will also calculate the shortest and average service life of specific contaminants when the concentration is altered. Concentrations at the Threshold Limit Value
(TLV ®) as set by the American Conference of Governmental Industrial Hygienists
(ACGIH), concentrations above the TLV, and concentrations that are Immediately
Dangerous to Life and Health (IDLH) will be used to determine the service life and compared (ACGIH, 2008).
II. Methods
This study was conducted to determine the percentage of time the OSHA Rule of
Thumb is applicable in determining the cartridge service life for CBRN approved respirators when successively decreasing the airborne concentration of chosen organic solvents from a relatively high concentration to a significantly lower concentration compared to the service life calculated from the OSHA/NIOSH
MultiVapor software program. Documentation by NIOSH of approval standards for
CBRN approved respirators was reviewed to determine the testing requirements and contaminants chosen and evaluated in this study. Table 3 lists the contaminants, along with their corresponding CAS #’s that were evaluated in this study. Testing
13 conditions used during the evaluation were identical to the NIOSH CBRN certification testing conditions. Located in Table 4, the two test conditions used consisted of the same environmental conditions, but using relative humidity at two levels, 25% and 80%.
The MultiVapor software available on the NIOSH website was downloaded for use in this study. Testing conditions and specific contaminants were entered into the software program. Specifications for the type of organic vapor cartridge evaluated in this study are located in Table 5. For this evaluation a carbon weight of 45 grams was chosen and is larger than 26 grams used in a typical organic vapor cartridge. The cartridge bed diameter and depth were determined by using the carbon weight of 45 grams and equivalent to specifications that are used in a cartridge consisting of 26 grams of carbon. Additional cartridge specifications used were preprogrammed parameters in the software model of a typical organic vapor cartridge. After the two test conditions located in Table 4 were established, the organic vapor evaluated was chosen from the preprogrammed list in the software model. The average vapor concentrations used in the contaminant evaluation were 2600, 260, 26, and 2.6 parts per million (ppm). 2600 ppm was chosen because this concentration is used by
NIOSH when certifying CBRN respirators for organic vapors. The remaining concentrations represent progressive 10 fold reductions used by the OSHA Rule of
Thumb approach. After a concentration was established for the chosen organic vapor, the breakthrough concentration was determined. Breakthrough concentration used was 10 ppm; which is the NIOSH certification testing conditions; for the vapor
14 concentrations of 2600, 260, and 26; while a breakthrough concentration of 1 ppm was used for the vapor concentration of 2.6 ppm. Once test conditions and concentrations were inserted, results for the predicted breakthrough time were calculated and recorded. Fifty-nine organic vapors were evaluated at each testing conditions and chosen concentrations. Results were entered into an excel spreadsheet for further evaluation.
Additional data was obtained for the contaminants with TLV and IDLH concentrations. Table 6 lists contaminants and the corresponding TLV and IDLH concentrations. Each contaminant was evaluated at two relative humidity’s of 25 and
80% to simulate the NIOSH certification testing criteria (refer to Table 4) and at the
IDLH, TLV, and at a concentration10 fold below the TLV. The average, minimum and maximum breakthrough time in minutes was recorded for each of the contaminants. Results were entered into an excel spreadsheet for further evaluation.
III. Results
Results for CBRN cartridge service life predicted by the software model are located in data sets 1 thru 8 in Appendix A. Each data set includes the organic vapor evaluated, the test conditions, and the predicted breakthrough time in minutes. In data sets 1 and 8, bold numbers with asterisks indicate when the breakthrough time of
15 minutes was met or exceeded as required by the NIOSH CBRN certification testing requirements. In data sets 2 thru 4 and 6 thru 8, bold numbers with asterisks
15 indicate for this condition, organic vapor and concentration, the OSHA Rule of
Thumb is applicable.
At a concentration of 2600 ppm, NIOSH requires CBRN approved respirators to last at least 15 minutes. When this concentration is decreased 10 fold to 260 minutes, the
OSHA Rule of Thumb allows for a 5 fold increase in service life, thus giving the new service life of 75 minutes. Another 10 fold decrease in concentration to 26 ppm would increase the service life another 5 fold to a time of 375 minutes. Lastly, decreasing the concentration another 10 fold to the lowest concentration evaluated of
2.6 ppm, would increase the service life to 1875 minutes according to the Rule of
Thumb. This is summarized in Table 7.
Concentration for data sets 1 and 5 was 2600 ppm with data set 1 evaluated at 25% relative humidity and data set 5 evaluated at 80% relative humidity. At this concentration and both of the relative humidities evaluated, NIOSH requires CBRN approved respirators to last at least 15 minutes before breakthrough is detected. The bold numbers with asterisks on the data sheets indicate when this time is met or exceeded as predicted by the MultiVapor software program. Data set 1 shows at
2600 ppm and 25% relative humidity, 38 of the 59 organic vapors evaluated were predicted by the software calculator to have an acceptable breakthrough time of 15 minutes. Data set 5 shows at this concentration and at 80% relative humidity, 37 of the 59 organic vapors met this requirement.
16 Data sets 2 and 6 used a concentration of 260 ppm with data set 2 evaluated at 25% relative humidity and data set 6 evaluated at 80% relative humidity. At this concentration, the OSHA Rule of Thumb states that a 5 fold increase to the 15 minute previous service life would give a new service life 75 minutes. The bold numbers with asterisks in the data set indicate when the estimated service life meets or exceeds the new service life of 75 minutes. Table 8 shows at this concentration and 25% relative humidity, 56 of the 59 organic vapors evaluated (94.9%) were predicted by the software calculator to meet or exceed the breakthrough time of 75 minutes. This shows that 94.9% of the time the OSHA Rule of Thumb would be applicable to be used to determine the cartridge service life with the decrease in concentration. Table
9 shows at this concentration and 80% relative humidity 54 of the 59 organic vapors
(91.5%) acceptably met or exceeded the 75 minute breakthrough time.
Another 10 fold decrease was applied to the concentration for data sets 3 and 7. At
26 ppm, with data set 3 evaluated at 25% relative humidity and data set 7 evaluated at
80% relative humidity, a 5 fold increase to the previous service life of 75 minutes would increase the time to 375 minutes, when applying the OSHA Rule of Thumb.
The bold numbers with asterisks located in data sets 3 and 7 indicate when breakthrough time was acceptably met or exceeded. Table 8 shows at this concentration and 25% relative humidity, 57 of 59 organic vapors evaluated (96.6%) were predicted by the software calculator to acceptably meet or exceed the breakthrough time of 375 minutes. Table 9 also shows at this concentration and
17 relative humidity of 80%, 57 of the 59 organic vapors (96.6%) met this breakthrough time.
Concentration for data sets 4 and 8 was 2.6 ppm with data set 4 evaluated at 25% relative humidity and data set 8 evaluated at 80% relative humidity. This was the lowest concentration used in evaluating the OSHA Rule of Thumb against the software model estimated service life. Service life at this concentration would be
1875 minutes when the OSHA Rule of Thumb is applied. The bold numbers with the asterisks in the data set indicate when the estimated breakthrough time met or exceeded this new requirement. At 2.6 ppm and 25 % relative humidity, Table 8 shows 57 of the 59 organic vapors evaluated (96.6%) were predicted by the software calculator to meet or exceeded the breakthrough time of 1875 minutes. Table 9 shows that this concentration and 80% relative humidity, 55 of 59 organic vapors
(93.2%) successfully met or exceeded this breakthrough time.
Data sets 2 thru 4 each had a different concentration, but each set used a relative humidity of 25% for evaluation. Combined results for the applicability of the OSHA
Rule of Thumb when compared to the software model predicted service life are located in Tables 8 and 11. Table 8 shows that 170 of the 177 organic vapors evaluated (96.0%) were predicted by the software model to successfully meet or exceed the service life when compared to the OSHA Rule of Thumb. Figure 1 graphically shows each concentration and the applicability of the OSHA Rule of
18 Thumb for data sets 2 thru 4. Data sets 6 thru 8 show different concentration points for each, but were evaluated at 80% relative humidity. Combined results for these evaluations are located in Tables 9 and 11. Table 9 shows that 166 of the 177 organic vapors evaluated (93.8%) were predicted by the software model to successfully meet or exceed the service life when compared to the OSHA Rule of Thumb. Figure 2 graphically shows each concentration and the applicability of the OSHA Rule of
Thumb for data sets 5 to 8. Tables 10 and 11 show a comparison of the combined results for data sets evaluated at 25% and 80% relative humidity. Table 10 shows that at 260 ppm, 110 of 118 times (93.2%) the acceptable breakthrough time was met or exceeded when compared to the OSHA Rule of Thumb. For concentrations of 26 ppm and 2.6 ppm, the predicted software calculator breakthrough time acceptably met or exceeded the breakthrough time when compared to the OSHA Rule of Thumb for
114 and 112 times each of 118 respectively (96.6% and 94.9%). Figure 3 shows a representation of the OSHA Rule of Thumb applicability compared at 25% and 80% relative humidity at the concentrations of 260, 26 and 2.6 ppm. Table 11 shows for data sets 2 thru 4 and 6 thru 8, 336 of the 354 evaluations (94.9%) were predicted by the software model to successfully meet or exceed the service life when compared to the OSHA Rule of Thumb.
Tables 12, 13 and 14 show results for chi square statistics. This statistic was used to test the null hypothesis that the OSHA Rule of Thumb is always applicable to be used to determine the service life for CBRN approved respirators when airborne concentrations for specific organic vapors are successively decreased and compared
19 to the OSHA/ NIOSH MultiVapor software program. Table 12 shows that the χ2 calculated for the concentrations evaluated at 25% relative humidity was 0.29, while
Table 13 shows that the χ2 for the concentrations evaluated at 80% relative humidity was 0.76. Table 14 shows the combined results for concentrations at both humidities with a calculated χ2 value of 0.99. Table 15 displays the chi squared statistic distribution table. When using an alpha level of 0.05 and 2 degrees of freedom chosen from a table using three rows and two columns; the χ2 value in the distribution table is 5.991. At this alpha level the calculated chi square statistic for concentrations evaluated at 25% relative humidity, concentrations evaluated at 80% relative humidity, and the combined relative humidities are each below this level and would thus be accepted.
Results for additional evaluations of the estimated service life calculated by the software model for substances at the IDLH, TLV, and concentrations successively lower than the TLV are located in Appendix A in data sets 9 and 10. Each data set includes the test conditions, organic vapor evaluated, and the minimum, maximum, and estimated breakthrough time in minutes. Estimated service life for contaminants evaluated at the IDLH concentration and at 25% relative humidity range from 29 to
7159 minutes. Estimated service life for contaminants evaluated at the IDLH concentration and at 80% relative humidity range from 25 to 4425 minutes. When the service life was evaluated for substance at the TLV, results shown in data set 9 at the listed TLV and at 25% relative humidity, estimated service life ranged from 242
20 to 478,110 minutes. Data set 10 shows that at the TLV and at 80% humidity, the estimated service life ranged from 175 to 342,826 minutes.
Data sets 1A and 5A, located in Appendix A, show the predicted service life obtained from the software program evaluated at 2600 ppm with data set 1A evaluated at 25% relative humidity and data sets 5 evaluated at 80% relative humidity. Each data set includes the test conditions, concentration, organic vapor evaluated, and the breakthrough time in minutes listed from shortest to longest. The bold numbers with asterisks in the data set indicate when the breakthrough time of 15 minutes required from the NIOSH CBRN certification testing criteria was met or exceeded. Data sets
2A thru 4A and 6A thru 8A, located in Appendix A, include the test conditions, concentration, organic vapor evaluated, and the breakthrough time in minutes listed from shortest to longest. The bold numbers with asterisks in the data set indicate when the estimated service life meets or exceeds the breakthrough time predicted when applying the OSHA Rule of Thumb.
In data sets 1A and 5A, the organic vapor with the shortest breakthrough time at 2600 ppm was hexaethyl tetraphosphate with a predicted time of zero minutes. The next two organic vapors with the shortest breakthrough time at 2600 ppm, as shown in data sets 1A and 5A, were methyl parathion and o-chlorobenzylidene malonitrile.
Data set 4A shows that the ranking of the three organic vapors with the shortest breakthrough time changes, when the concentration was decreased to 2.6 ppm. The ranking of hexaethyl tetraphosphate, methyl parathion and o-chlorobenzylidene
21 malonitrile are shown in data set 4A as 16 th , 39 th , and 50 th respectively. Data set 8A shows at 2.6 ppm and 80% relative humidity, ranking for hexaethyl tetraphosphate, methyl parathion and o-chlorobenzylidene malonitrile was found to be 17 th , 40 th , and
51 st respectively. Data sets 1A and 5A show chloroacetonitrile had the longest predicted breakthrough time, preceded by methanesulfonyl chloride. When the concentration was decreased to 2.6 ppm and 25% relative humidity, data set 4A shows that ranking was found to be 4 th and 25 th for chloroacetonitrile and methanesulfonyl chloride, respectively. A similar ranking was found in data set 8A for chloroacetonitrile and methanesulfonyl chloride, but at 2.6 ppm and 80% relative humidity the ranking was found to be 4 th and 24 th , respectively.
IV. Conclusions
When determining the service life of CBRN approved respirators, NIOSH certification testing is the basis for determination of expected service life. This certification states that the service life for CBRN approved respirators when exposed to organic vapors at 2600 ppm is 15 minutes. This study shows that the OSHA Rule of Thumb is most applicable to be used in determining a change-out schedule, specifically for CBRN approved respirators, at the concentration of 26 ppm evaluated at relative humidity’s of 25% and 80%. This is a 100 fold decrease from the NIOSH test certification concentration. The success rate at 26 ppm and 25% relative humidity was 96.6%, which is the same success rate 80% relative humidity at the same concentration. Decreasing the concentration another 10 fold to 2.6 ppm, the
OSHA Rule of Thumb decreased in applicability at 80% relative humidity while
22 being the same for 25% relative humidity. At 2.6 ppm and at 80% relative humidity, success rate when applying the OSHA Rule of Thumb was found to be 93.2%, which is 3.4% less applicable than at 26 ppm. Applicability of the rule of thumb was the lowest at the concentration of 260 ppm. The success rate at this concentration and
25% relative humidity was 94.9%, while there was a success rate of 91.5% at 260 ppm and 80%. The OSHA Rule of Thumb is used to further determine the service life once the concentration is lower than the testing criteria, since at this concentration the OSHA Rule of Thumb is not applied.
Overall, this study found that the OSHA Rule of Thumb was applicable 96.0% of the time when compared to results of estimated service life with the three concentrations combined and 25% relative humidity. When the three concentrations were combined at 80% relative humidity, the OSHA Rule of Thumb was found to be applicable
93.8% of the time when compared to the software model. The OSHA Rule of Thumb was found to be applicable 94.9% of the time when the three concentrations and both relative humidity’s were combined.
The chi square statistic was calculated to test the null hypothesis that the OSHA Rule of Thumb is always applicable to determine cartridge service life for CBRN approved respirators when compared to the OSHA/ NIOSH MultiVapor software program. The null hypothesis was accepted each of the three times that it was calculated. The obtained chi square values for the concentrations at 25% relative humidity, at 80%
23 relative humidity, and at both relative humidities combined, were below the 0.05 alpha level of 5.991 at 2 degrees of freedom. Thus, the OSHA Rule of Thumb is always applicable to be used to determine service life for CBRN approved respirators when compared to the OSHA/NIOSH MultiVapor software. These results are entirely due to the departures from expectation at 2600 ppm.
Data sets 1A and 5A show that for the organic vapor hexaethyl tetraphosphate evaluated at both test conditions and at 2600 ppm, the predicted breakthrough time was found to be zero minutes. This implies that the cartridge would not protect against this organic vapor. There is the question to why this may be so low. This may be due to the fact that the specifications of the cartridge evaluated in the software program may not be true to the specifications of a typical certified CBRN canister.
Further evaluation with changing the adsorption potential for benzene in the cartridge parameters in the software model, did predict a longer breakthrough time at 2600 ppm for hexaethyl tetraphosphate. Further evaluation using the true parameters of CBRN- approved respirator data may give different results.
When the predicted breakthrough times were ranked from shortest to longest predicted time at each of the concentrations evaluated, drastic changes were found.
The three organic vapors with the shortest time at 2600 ppm were found to be ranked
16 th , 39 th , and 50 th when evaluated at 2.6 ppm and 25% relative humidity and also found to be ranked 17 th , 40 th , and 51 st when evaluated at 2.6 ppm and 80% relative
24 humidity. Another drastic change was found when looking at the two organic vapors with the longest predicted breakthrough times at 2600 ppm. When evaluated at 2.6 ppm and 25% relative humidity the new ranking for predicted breakthrough time was found to be 4 th and 25 th while they were next found to be ranked at 4 th and 24 th when evaluated at 2.6 ppm and 80% relative humidity. There may be such a drastic change in the ranking due to the specifications of the cartridge entered into the program.
Since breakthrough time does depend on the adsorption capacity and adsorption rate, entering the true CBRN-approved canister parameters into the computer model may yield different results. Also, both adsorption parameters depend on the concentration, but do so in differing ways. This may cause the drastic changes in the ranking of the organic vapors evaluated at the four concentrations. Future evaluations of the software program should be conducted to investigate this question.
This study does raise the question of the adequacy of cyclohexane as the test challenge agent when certifying CBRN respirators. Data sets 1A and 5A show that the predicted breakthrough time for 22 organic vapors were lower than that of cyclohexane. Cyclohexane was chosen as the representative test agent because of its high vapor pressure and was determined that each contaminant in the organic vapor family would meet the breakthrough time of 15 minutes at the challenge concentration of 2600 ppm. However, this was not found to be the case when these organic vapors were entered into the MultiVapor software program and evaluated at each of the CBRN certification test conditions. This study found that cyclohexane may not be the most appropriate representative test agent for the organic vapor family
25 for CBRN certification. Also, there may need to be more than one test agent used for organic vapors when testing to certify a CBRN respirator.
One of the limitations of this study was that the specifications on the canister evaluated in the MultiVapor software program may not accurately portray the true specifications of a typical CBRN approved canister. The parameters were determined by using the data of a typical organic vapor cartridge and increasing the carbon weight. The bed diameter and bed depth were calculated using the new carbon weight and being equivalent to specifications of a typical organic vapor cartridge carbon weight. Future evaluations using the true specifications of a typical CBRN approved canister should be conducted to better evaluate the software program and the applicability of the OSHA Rule of Thumb. Parameters such as the bed diameter, bed depth, carbon weight, adsorption potential, micropore volume, carbon granule average diameter, affinity coefficient for water, and preconditioned relative humidity specifically for CBRN-approved respirator canisters should be entered into the computer model to give a more accurate breakthrough time. A strength of this study is that the NIOSH testing conditions that are used in the approval process for CBRN respirators was accurately evaluated. Both sets of the testing conditions that are used were evaluated separately in this study.
26
V. Tables
Table 1: TIC/TIM Families and TRA umber of Family Test Representative Agent Compounds 61 Organic vapor family Cyclohexane 32 Acid gas family SO 2, H 2S, CNCl, COCl 2, HCN 4 Base gas family Ammonia 4 Hydride Family Phosphine 5 Nitrogen oxide family Nitrogen Dioxide 1 Formaldehyde family Formaldehyde 32 Particulate family DOP
27 Table 2: Canister Test Challenge and Breakthrough Concentrations Test Concentration Breakthrough Concentration (ppm) (ppm) Ammonia 2500 12.5 Cyanogen Chloride 300 2 Cyclohexane 2600 10 Formaldehyde 500 1 Hydrogen Cyanide 940 4.7 (1) Hydrogen Sulfide 1000 5.0 (2) Nitrogen Dioxide 200 1 ppm NO 2 or 25 ppm NO Phosgene 250 1.25 Phosphine 300 0.3 Sulfur Dioxide 1500 5 (1) Sum of HCN and C 2N2 (2) Nitrogen Dioxide breakthrough is monitored for both NO 2 and NO. The breakthrough is determined by which quantity, NO 2 or NO, reaches breakthrough first.
28 Table 3: Organic Vapors Evaluated in This Study and Corresponding CAS # Substance CAS # 1. Acetone cyanohydrin 75-86-5 2. Acrylonitrile 107-13-1 3. Allyl alcohol 107-18-6 4. Allyl chlorocarbonate 2937-50-0 5. Bromoacetone 598-31-2 6. Chloroacetone 78-95-5 7. Chloroacetonitrile 107-14-2 8. Chloroacetyl chloride 79-04-9 9. Chloropicrin 76-06-2 10. Crotonaldehyde 4170-30-3 11. Cyclohexane 110-82-7 12. Cyclohexyl methylphosphonate 1932-60-1 13. Dibenz-(b,f)-1,4-oxazepine 257-07-8 14. Diketene 674-82-8 15. Dimethyl sulfate 77-78-1 16. Diphenylchloroarsine 712-48-1 17. Diphenylcyanoarsine 23525-22-6 18. Diphosgene 503-38-8 19. Distilled mustard 505-60-2 20. Ethyl chloroformate 541-41-3 21. Ethyl chlorothioformate 2941-64-2 22. Ethyl phosphonothioicdichloride 993-43-1 23. Ethyl phosphorodichloridate 1498-51-7 24. Ethylene dibromide 106-93-4 25. Hexachlorocyclopentadiene 77-47-4 26. Hexaethyl tetraphosphate 757-58-4 27. Iso-butyl chloroformate 543-27-1 28. Iso-propyl chloroformate 108-23-6 29. Lewisite 541-25-3 30. Methanesulfonyl chloride 124-63-0 31. Methyl orthosilicate 681-84-5 32. Methyl parathion 298-00-0 33. Methyl phosphonic dichloride 676-97-1 34. Mustard, lewisite mixture none 35. Nitrogen mustard HN-1 538-07-8
29 36. Nitrogen mustard HN-2 51-75-2 37. Nitrogen mustard HN-3 555-77-1 38. n-propyl chloroformate 109-61-5 39. o-chlorobenzylidene malononitrile 2698-41-1
40. o-ethyl-s-(2isopropyaminoethyl)- unknown methyl phosphothiolate
41. Parathion 56-38-2 42. Perchloromethyl mercaptan 594-42-3 43. Phenyl mercapatan 108-98-5 44. Phenylcarbylamine chloride 622-44-6
45. Phenyldichloroarsine 696-28-6 46. Phosgene oxime 1794-86-1 47. Phosphorous oxychloride 1025-87-3 48. Sarin 107-44-8 49. Sec-butyl chloroformate 17462-58-7 50. Soman 96-64-0 51. Tabun 77-81-6 52. Tert-octyl mercaptan 141-59-3 53. Tetraethyl dithiopyrophosphate 3689-24-5
54. Tetraethyl lead 78-00-2 55. Tetramethyl lead 75-74-1 56. Tetranitromethane 509-14-8 57. Trimethoxysilane 2487-90-3 58. Trimethylacetyl chloride 3282-30-2 59. VX 50782-69-9
30 Table 4: IOSH Certification Testing Conditions Condition #1 Condition #2 Temperature 25°C 25°C Relative Humidity 25% 80% Flow Rate 64 LPM 64 LPM umber of Cartridges 1 1 Atmospheric Pressure 1.00 atm 1.00 atm
31 Table 5: Software Model Cartridge Data Parameter Value Bed Diameter (cm) 7.45 Bed Depth (cm) 2.32 Carbon Weight (g) per 45 Cartridge Micropore Volume (cm 3/g) 0.454 Preconditioned Relative 20 Humidity (%) Carbon Granule Average 0.11 Diameter (cm) Adsorption Potential for 18.00 Benzene (KJ/mol) Affinity Coefficient for Water 0.060
32 Table 6: Exposure Limits TLV IDLH Substance (ppm) (ppm) Acrylonitrile 2 85 Allyl alcohol 0.5 20 Chloropicrin 0.1 2 Crotonaldehyde None 50 Cyclohexane 100 1300 Perchloromethyl mercaptan 0.1 10 Tetranitromethane 0.005 4 Phenyl mercaptan 0.1 N.D. Dimethyl sulfate 0.1 7 Chloroacetyl chloride 0.05 N.D. N.D.=not determined
33 Table 7: OSHA Rule of Thumb Concentration OSHA Rule of Thumb (ppm) (minutes) 2600 15 260 75 26 375 2.6 1875
34 Table 8: OSHA Rule of Thumb Applicability at 25% Relative Humidity Concentration Yes o Total % Applicable (ppm) 260 56 3 59 94.9 26 57 2 59 96.6 2.6 57 2 59 96.6 Total 170 7 177 96.0
35 Table 9: OSHA Rule of Thumb Applicability at 80% Relative Humidity Concentration Yes o Total % Applicable (ppm) 260 54 5 59 91.5 26 57 2 59 96.6 2.6 55 4 59 93.2 Total 166 11 177 93.8
36 Table 10: OSHA Rule of Thumb Applicability at Both Relative Humidities Concentration Yes o Total % Applicable (ppm) 260 110 8 118 93.2 26 114 4 118 96.6 2.6 112 6 118 94.9 Total 336 18 354 94.9
37 Table 11: Summary of OSHA Rule of Thumb Applicability Yes o Total 25% RH 170 7 177 80% RH 166 11 177 Total 336 18 354 94.9% 5.1%
38 Table 12: χ2 for OSHA Rule of Thumb Results at 25 % Relative Humidity Concentration Observed Expected |O E| (O E) 2 (O E) 2/E (ppm) (O) (E) 260 56 59 3 9 0.15 26 57 59 2 4 0.07 2.6 57 59 2 4 0.07 Total χ2=0.29
39 Table 13: χ2 for OSHA Rule of Thumb Results at 80 % Relative Humidity Concentration Observed Expected |O E| (O E) 2 (O E) 2/E (ppm) (O) (E) 260 54 59 5 25 0.42 26 57 59 2 4 0.07 2.6 55 59 4 16 0.27 Total χ2=0.76
40 Table 14: χ2 for OSHA Rule of Thumb at Both Relative Humidities Combined Concentration Observed Expected |O E| (O E) 2 (O E) 2/E (ppm) (O) (E) 260 110 118 8 64 0.54 26 114 118 4 16 0.14 2.6 112 118 6 36 0.31 Total χ2=0.99
41 Table 15: Chi Square ( χ2) Distribution Table Alpha 0.5 0.10 0.05 0.01 df 1 0.455 2.706 3.841 6.635 2 1.386 4.605 5.991 9.210 3 2.366 6.251 7.815 11.345 4 3.357 7.779 9.488 13.277 5 4.351 9.236 11.070 15.086 df=degrees of freedom
42 VI. Figures
60
50
40 Yes 30 No 20
10 Number Number of Organic Vapors 0 260 26 2.6 Concentration (ppm)
Figure 1: OSHA Rule of Thumb Applicability at 25% Relative Humidity
43 60
50
40 Yes 30 No 20
10 Number Number of Organic Vapors 0 260 26 2.6 Concentration (ppm)
Figure 2: OSHA Rule of Thumb Applicability at 80% Relative Humidity
44 60 55 50 45 40 35 25% Relative Humidity 30 25 80% Relative Humidity
Applicable 20 15 10
Number Number of Organic Vapors 5 0 260 26 2.6 Concentration (ppm)
Figure 3: OSHA Rule of Thumb Applicability Comparison at 25% and 80% Relative Humidity
45 VII. References
American Conference of Governmental Industrial Hygienists (ACGIH) : 2008 Threshold Limit Values for Chemical Substances and Physical Agents and Biological Exposure Indices . ACGIH ®, Cincinnati, Ohio (2008).
Betsinger CIH, Geoff. : An Overview of IOSH CBR Respiratory Protection Standards. 3M JobHealth Highlights. Vol. 25 No. 7: 1-8. (November 2007).
Cloonan, Terrance K., Szalajada, Jonathon V. : IOSH Certified CBR Respirators: Responders’ First Line of Respiratory Protection. The Synergist. Vol. 1 No. 8: 43-47. (September 2007).