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SUPER ALLOY 1
Super Alloy 1 is a multi-metal solder that joins all white metals. It can also join white metals to practically any other metal, even ferrous to non-ferrous metals, like steel to aluminum.
Super Alloy 1 bonds at half the melting point of pot metal. Its honey flux turns root beer brown to indicate when the base metal has reached the proper bonding temperature, enabling quick and easy repairs. It’s ideal for repairing pot metal pitting, and can be applied with any heat source, including a soldering gun, heat gun, or propane torch with no welding expertise.
Key Features:
• Solders: pot metal, aluminum, galvanized metal, copper, brass, bronze, steel, zinc die cast, pewter, zinc plated steel, lead • Low working temperature - 350°F - prevents warpage and base metal damage; favored in applications requiring low heat • Works with: propane, MAPP gas, oxyacetylene, butane, heat gun, larger soldering irons, ovens • Can be plated, painted, powder coated, polished, shaped, built-up, missing pieces • Completely non-corrosive; washes off with warm water
Note: Super Alloy 1 cannot be used to repair aluminum boats, cast aluminum, large aluminum masses, or diamond plate aluminum. Super Alloy 5 and an oxyacetylene torch are required for these applications. Attribute Super Alloy 1
Melting temperature 350° F
Bonding strength 20,000 PSI
3/32 in. or 2.3813 mm Sizes available 1/8 in. or 3.1750 mm
Flux Honey liquid (2 year shelf life)
Alloy color Silver
Yes. Please read http://www.aws.org/library/doclib/fs22- Contains cadmium? 201404.pdf for safety information
Recommended torch Propane, MAPP, butane, oxyacetylene
Metal warpage No
Can bond thick to thin Good (use Super Alloy 5 for thick to thin aluminum) metals?
Can join copper, brass, and Yes bronze to other metals
All position? Yes
Can be plated? Most metals except aluminum
Can be polished? Yes
Takes powder coating? Yes (re-melt temperature is over 400° F)
Pre-cleaning necessary? Yes, with a wire brush, sanding, Dremel etc.
Can be anodized? No
Can be used with a soldering Yes iron?
Can be used on an aluminum No boat?
Can be used on cast No aluminum?
Item Part UPC Price (USD) Description Number Super Alloy 1 350 Degree Multi-Metal Solder Starter Kit 1/8" SA118SK 615867017254 $59
1/8" diameter (3.1750 mm) 5 rods, 1 liquid flux Starter Kit 3/32" SA332SK 615867017872 $59
3/32" diameter (2.3813 mm) 7 rods, 1 liquid flux Full Kit 1/8" SA118FK 615867017285 $99
1/8" diameter (3.1750 mm) 10 rods, 1 liquid flux Full Kit 3/32" SA1332FK 615867017278 $99
3/32" diameter (2.3813 mm) 20 rods, 1 liquid flux Replacement flux SA1FLUX 615867017650 $15
Super Alloy 5
Super Alloy 5 brazes aluminum at half the melting point of aluminum, with any torch: oxyacetylene, MAPP gas, natural gas, oxy-MAPP, or propane. The resulting bond is stronger than the parent metal (30,000 psi) and can be bent, drilled, anodized, machined, plated, tapped or threaded.
Super Alloy 5 can be used to TIG weld all types of aluminum, and is especially effective with cast aluminum applications. Cast aluminum is a porous metal and can be difficult to weld without the proper tools. Super Alloy 5's powder flux chemically cleans cast aluminum, removes oil and impurities, and enables the welder to TIG weld aluminum without porosity or pinholes
Key Features: • Flows like silver solder on thin aluminum • Bonds at 600°F - half the melting point of aluminum • Works with: propane, MAPP gas, oxyacetylene • Filler rod bonds through paint, oil grease etc without pre-cleaning • Makes an excellent TIG rod
Note: An oxyacetylene torch is required for aluminum boats, cast aluminum, large aluminum masses, or diamond plate aluminum.
Attribute Super Alloy 5
Melting temperature 600° F
Bonding strength 30,000 PSI
1/16 in. or 1.5875 mm Sizes available 3/32 in. or 2.3813 mm
Flux Powder (1 year shelf life)
Recommended torch Propane, MAPP, oxyacetylene
Metal warpage Potential
Can bond thick aluminum? Yes, with oxyacetylene
Can be used with TIG? Yes
Can join aluminum to other metals No
All position? Yes
Can be plated? Yes
Can be polished? Yes
Takes powder coating? Yes
Pre-cleaning necessary? No
Can be anodized? Yes
Can be used with a soldering iron? No
Can be used on an aluminum boat? Yes, with oxyacetylene
Can be used on cast aluminum? Yes
Item Part Number UPC Price (USD) Description Super Alloy 5 600 Degree Aluminum Starter Kit 3/32" SA5332SK 615867017490 $59
3/32" diameter (2.3813 mm) 7 rods, 1 powder flux Starter Kit 1/16" SA5116SK 615867017315 $59
1/16" diameter (1.5875 mm) 15 rods, 1 powder flux Full Kit 3/32" SA5332FK 615867017308 $99
3/32" diameter (2.3813 mm) 20 rods,2 powder flux Full Kit 1/16" SA5116FK 615867017322 $99
1/16" diameter (1.5875 mm) 40 rods, 2 powder flux Replacement flux SA5FLUX 615867017667 $15
SSF-6 SILVER SOLDER
SSF-6 is high-strength flux-coated silver solder alloy. Unlike fluxless rods, our 56% silver soldering rod has the highest silver content on the market, has high thin flow, flows easily, and can be used with a variety of metals at over 70,000 psi.
SSF-6 is the only silver solder that's strong enough to clean oxidized stainless steel, therefore eliminating the need for washing or cleaning the metal before soldering. Also, SSF-6 wets even burned stainless and 1" of material flows 18". It can be used on cast iron, as well as for bonding stainless steel, brass, copper, bronze, mild steel, tool steel, carbon steel, and chrome-moly individually or with other metals. To ensure safe use for medical and pharmaceutical applications, our product is also cadmium-free.
Key Features:
• Tensile strength up to 70,000 PSI • Specially formulated flux coating provides twice the base metal cleansing action of conventional silver flux coatings • Cadmium free formula is ideal for food and pharmaceutical applications • Strong enough to clean oxidized stainless steel, wets even burnt stainless steel • 1 inch of material will flow 18 inches, bonding even hard to reach areas
Attribute SSF-6
Melting temperature 1150° F
Bonding strength Over 70,000 PSI
Sizes available 1/16 in. or 1.5875 mm
Flux Coated
Recommended torch Any torch
Metals Stainless, brass, steel, copper, bronze, cast iron
Clean-up Water and wire brush
All position? Yes
Application Apply when metal is dull red
Item Part UPC Price (USD) Description Number SSF-6 56% Silver Solder Sample Pack SSF6SP 615867017360 $69
1/16" diameter (1.5875 mm) 2 flux-coated rods Starter Kit SSF6SK 615867017377 $135
1/16" diameter (1.5875 mm) 4 flux-coated rods Full Kit SSF6FK 615867017384 $225
1/16" diameter (1.5875 mm) 10 flux-coated rods 1 lb SSF6LB 046728983799 $500
1/16" diameter (1.5875 mm) 30 flux-coated rods 1 SSF-6 powder flux SSF6FLUX 615867017674 $15
SSQ-6 SILVER SOLDER PASTE
SSQ-6 is high-strength silver solder paste with the highest silver content on the market--56% . This easy to use paste has high thin flow, flows easily, and can be used with a variety of metals at over 85,000 psi.
SSQ-6 is the only silver solder that's strong enough to clean oxidized stainless steel, therefore eliminating the need for washing or cleaning the metal before soldering. Also, SSQ-6 wets even burned stainless and 1" of material flows 18". It can be used on cast iron, as well as for bonding stainless steel, brass, copper, bronze, mild steel, tool steel, carbon steel, and chrome-moly individually or with other metals. To ensure safe use for medical and pharmaceutical applications, our product is also cadmium-free.
Key Features:
• Tensile strength up to 85,000 PSI • Handy cream allows for one handed soldering and placement of alloy • Syringe dispenser eliminates waste--as little as a pinhead dot can be dispensed • Easily washed off flux residues leave no corrosives~ even on electrical applications • Large oversize 1 oz dispenser facilitates one handed, low pressure applications without seepage Attribute SSQ-6
Melting temperature 1050° F
Bonding strength Over 85,000 PSI
Sizes available 1 oz tube
Flux Mixed in
Shelf life 9 months, refrigerate for best results
Recommended torch Any torch
Metals Stainless, brass, steel, copper, bronze, cast iron
Clean-up Water and wire brush
All position? Yes
Application Apply cold, then heat the parent metal
Item Part Number UPC Price (USD) Description SSQ-6 56% Silver Solder Paste SSQ-6 SSQ6 615867017407 $95 1oz Paste
Heat Freeze Heat Absorption Paste
Heat Freeze Heat Absorption Paste (formerly Cool Blue) is an all natural, cellulose-based product that prevents warping and damage by protecting heat-sensitive areas around the welding site. With this heat-resistant paste, you can make weld repairs without the need to disassemble parts.
Heat Freeze paste can be used in any position and applied on a variety of surfaces, including wood, glass, chrome, plastic, vinyl, rubber, metal, and painted-on areas. It can even be used as a jig in jewelry applications and in auto body repair applications to prevent warping. The paste is reusable for life, protects up to 3000 °F, wipes off easily, and will not dry on to the surface you've applied it to.
Key Features:
• Prevent warpage • Protect heat sensitive areas • Completely reusable • Asbestos free
Note : Before applying it on any surface, mix product, scoop out enough paste, and spread a liberal amount of product on the surface you wish to protect. After use, tightly replace the lid to maintain proper moisture level. If Heat Freeze becomes dry, add a small amount of water to rehydrate the product. Item Part Number UPC Price (USD) Description Heat Freeze Heat Paste 1 lb 1LBHFHP 046728983935 $59 2 lb 2LBHFHP 046728983942 $99
77 CAST IRON ELECTRODE
77 is a premium electrode that produces welds which are high strength, crack resistant, and porosity free when applied to a wide variety of cast irons. The special tri-metal core wire has a high current carrying capacity and the specially designed coating converts the impurities of the base metal into slag instead of being trapped in the deposit. The high deposition rate creates an extremely narrow heat affected zone-- a feature suitable for all weldable cast irons requiring post weld machining.
77 cast iron welding rods are softer than nickel rods, and have unique properties that allow the cast iron welds to stretch and elongate up to 300 percent more than other rods, which helps prevent the base metal and weld from cracking in the process.
Key Features:
• High efficiency weld metal transfer eliminates electrode overheating • Crack-resistant formula eliminates the need for pre-heating or special cooling • Ideal for heavy machinery, trucking, bus lines, automotive, marine, and RVs • Repair cast iron exhaust manifolds, engine blocks, industrial machines and more
Note: Guide the electrode at a steep angle, keeping the arc length short. Use short staggered
Attribute 77 Electrode
Tensile strength 77,000 PSI
Yield strength 54,000 PSI
Rockwell B 84-88, Brinell 176 Hardness Vickers 185
Elongation 11%
3/32 in. or 2.3813 mm Sizes available 1/8 in. or 3.1750 mm 5/32 in. or 3.9688 mm
flat, vertical (up), horizontal, Welding position overhead
Weld Appearance Excellent
Machinability Excellent
Weldability Excellent
Works on engine blocks Yes
Works on large cast iron holes Yes
Joins cast iron to steel Yes
Joins cast iron to metals other than steel No
Works on exhaust manifolds, woodstoves, or other burnt Good cast iron
Works on thin cast iron Yes
Color match Fair
Machineable Yes
Paintable Yes
Works over existing welds Fair--better on unwelded surface
Depth to bevel cracks 3/4" through
Crack resistant Yes
Item Part Number UPC Price (USD) Description 77 Electrode 1/2 lb 1/8" 127718 615867017476 $65
1/8" diameter (3.1750 mm) 7 rods 1 lb 1/8" 17718 615867017483 $130
1/8" diameter (3.1750 mm) 14 rods 5 lb + 1 lb free 1/8" 57718 046728983836 $650
1/8" diameter (3.1750 mm) 84 rods 1/2 lb 3/32" 1277332 615867017414 $65
3/32" diameter (2.3813 mm) 14 rods 1 lb 3/32" 177332 615867017421 $130
3/32" diameter (2.3813 mm) 28 rods 5 lb + 1 lb free 3/32" 577332 046728983829 $650
3/32" diameter (2.3813 mm) 168 rods 1/2 lb 5/32" 1277532 615867017445 $65 5/32" diameter (3.9688 mm) 4 rods 1 lb 5/32" 177532 046728983805 $130 5/32" diameter (3.9688 mm) 9 rods 5 lb + 1 lb free 577532 046728983812 $650
5/32" diameter (3.9688 mm) 54 rods
72 BURNT CAST IRON ELECTRODE
72 is a nickel-iron non-conductive electrode formulated to join dirty and contaminated cast irons. This universal electrode can be used to weld a wide variety of malleable, ductile, and nodular cast irons. In addition, it is ideally suited for the repair of defective or cracked malleable iron castings.
There are occasions in industry where exceedingly dirty cast iron is encountered. 77, which bonds well to most cast iron does have a limitation. Since 77 has controlled penetration, which is ideal for non-cracking and machinability, it may not be able to bond exceptionally dirty cast iron. 72 should be used for this application. It has a high penetration, can anchor deep into the subsurface of dirty cast iron, and seals in porosity generating contaminates prior to finish welding with 77. 72 is used for a cladding operation, then the weld is completed with 77 .
Key Features:
• Flux coating does not side arc even after being heated • Extremely strong arc drive penetrates surface contaminates • Special slag composition can be welded over without creating porosity • Extra nickel content insures crack resistance machinable weld
Note: Use stringer or moderate weave technique. When cladding, cover the entire base surface prior to finish welding.
Attribute 72 Electrode
Tensile strength 62,000 PSI
Yield strength 50,000 PSI
Hardness RC 39
Elongation 20%
3/32 in. or 2.3813 mm Sizes available 1/8 in. or 3.1750 mm 5/32 in. or 3.9688 mm
Welding position flat, vertical (up), horizontal, vertical (down), overhead
for non-machinable welds on exhaust manifolds, furnace Application grates, cast iron stoves, machine bases etc.
Works on engine blocks No
Works on large cast iron holes Yes
Joins cast iron to steel Yes
Joins cast iron to metals other No than steel
Works on exhaust manifolds, woodstoves, or other burnt cast Great iron
Works on thin cast iron Yes
Color match Fair
Machineable No
Paintable Yes
Works over existing welds Fair
Depth to bevel cracks 3/4" through
Crack resistant No
Item Part Number UPC Price (USD) Description 72 Electrode 1/2 lb 1/8" 127218 046728983904 $55 1/8" diameter (3.1750 mm) 7 rods 1 lb 1/8" 17218 046728983911 $110
1/8" diameter (3.1750 mm) 14 rods 5 lb + 1 lb free 1/8" 57218 046728983928 $550
1/8" diameter (3.1750 mm) 84 rods 1/2 lb 3/32" 1272332 046728983874 $55
3/32" diameter (2.3813 mm) 11 rods 1 lb 3/32" 172332 046728983881 $110
3/32" diameter (2.3813 mm) 23 rods 5 lb + 1 lb free 3/32" 572332 046728983898 $550
3/32" diameter (2.3813 mm) 138 rods 1/2 lb 5/32" 1272532 046728983843 $55
5/32" diameter (3.9688 mm) 4 rods 1 lb 5/32" 172532 046728983850 $110
5/32" diameter (3.9688 mm) 9 rods 5 lb + 1 lb free 5/32" 572532 046728983867 $550
5/32" diameter (3.9688 mm) 54 rods
Item Part UPC Price (USD) Description Number Cast Iron Combo Values
Cast Iron Combo 1/8" CIC18 046728983959 $120
7 rods 77 1/8" (3.1750 mm) 7 rods 72 1/8" (3.1750 mm) Cast Iron Combo 3/32" CIC332 046728983966 $120
14 rods 77 3/32" (2.3813 mm) 11 rods 72 3/32" (2.3813 mm) Cast Iron Combo 5/32" CIC18 046728983973 $120
4 rods 77 5/32" (3.9688 mm) 4 rods 72 5/32" (3.9688 mm) Exhaust Manifold Kit 1/8" EM18 046728983980 $59
2 rods 77 1/8" (3.1750 mm) 2 rods 72 1/8" (3.1750 mm) Exhaust Manifold Kit 3/32" EM332 046728983997 $59
3 rods 77 3/32" (2.3813 mm) 3 rods 72 3/32" (2.3813 mm) Exhaust Manifold Kit 5/32" EM532 046728984000 $59
2 rods 77 5/32" (3.9688 mm) 2 rods 72 5/32" (3.9688 mm)