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Tätigkeitsbericht 2015 – 2018 Tätigkeitsbericht 2016 – 2018 2015 – 2018 Tätigkeitsbericht Tätigkeitsbericht 2015 – 2018 www.vdz-online.de Der Tätigkeitsbericht fasst die Arbeit des Vereins Deutscher Zementwerke e.V., der VDZ gGmbH und der FIZ GmbH im Berichts- zeitraum zusammen. Herausgeber Verein Deutscher Zementwerke e. V. Tannenstraße 2 D-40476 Düsseldorf Telefon: +49-211-45 78-1 Telefax: +49-211-45 78-296 E-Mail: [email protected] VDZ gGmbH Tannenstraße 2 D-40476 Düsseldorf Telefon: +49-211-45 78-1 Telefax: +49-211-45 78-296 E-Mail: [email protected] FIZ GmbH Tannenstraße 2 D-40476 Düsseldorf Telefon: +49-211-45 78-1 Telefax: +49-211-45 78-256 E-Mail: [email protected] Gesamtproduktion: Verlag Bau+Technik GmbH, Düsseldorf Titelbild [M, Ausschnitt]: Stefanie Grebe Inhalt Vorwort ....................................................................................................................................................................7 1 VDZ – Tradition und Innovation seit 1877 ............................................................ 10 1.1 Aufgaben, Tätigkeiten und Strukturen des VDZ ....................................................................................10 1.1.1 Verein Deutscher Zementwerke ..................................................................................................................................... 10 1.1.2 Gremien und Ausschüsse ............................................................................................................................................... 11 1.1.3 Mitgliedschaften, Initiativen und Beteiligungen ........................................................................................................... 12 1.1.4 Internationale Zusammenarbeit ..................................................................................................................................... 13 1.1.5 Kongresse und Tagungen ............................................................................................................................................... 13 1.1.6 Neubau des Forschungsinstituts..................................................................................................................................... 15 1.1.7 Statistik, Compliance und Datenschutz ......................................................................................................................... 16 1.2 Zementindustrie in Deutschland und Europa .........................................................................................17 1.2.1 Zementmarkt in Deutschland ......................................................................................................................................... 17 3 1.2.2 Rohstoffeinsatz und -politik ........................................................................................................................................... 20 1.2.3 Energieeinsatz und -politik ............................................................................................................................................ 22 1.2.4 Klimaschutz und -politik ............................................................................................................................................... 22 1.3 Umweltschutz und Nachhaltigkeit ..........................................................................................................24 1.3.1 Klimaschutz in der deutschen Zementindustrie ............................................................................................................. 24 1.3.2 Energiebedarf und Energieeffizienz ............................................................................................................................... 26 1.3.3 Immissionsschutz und Emissionsminderung ................................................................................................................. 31 1.3.4 Verwertung von Abfällen ............................................................................................................................................... 33 1.3.5 Nachhaltiges Bauen ....................................................................................................................................................... 34 1.4 Arbeitssicherheit und Gesundheitsschutz ..............................................................................................36 1.4.1 Arbeitssicherheit ............................................................................................................................................................ 36 1.4.2 Produktbezogener Arbeits- und Gesundheitsschutz ...................................................................................................... 38 1.5 Personalentwicklung und Qualifizierung ................................................................................................39 1.5.1 Kurse und Lehrgänge des VDZ ..................................................................................................................................... 39 1.5.2 Lernen und Arbeiten mit digitalen Medien .................................................................................................................... 41 1.6 Güteüberwachung und Zertifizierung .....................................................................................................42 1.6.1 Prüf-, Überwachungs- und Zertifizierungsstelle ............................................................................................................ 42 1.6.2 Qualitätssicherung von Zement und Bindemitteln ........................................................................................................ 43 1.7 Normen und Regelwerke für Zement und Beton ...................................................................................45 1.7.1 Weiterentwicklung der Normen für Zement und andere Bindemittel ........................................................................... 45 1.7.2 Normen für das Bauen mit Beton .................................................................................................................................. 46 1.7.3 Europäische Bauproduktenverordnung .......................................................................................................................... 50 1.7.4 Umweltanforderungen an zementgebundene Baustoffe in Kontakt mit Grundwasser und Boden ............................... 51 1.7.5 Hygienische Anforderungen an zementgebundene Baustoffe in Kontakt mit Trinkwasser .......................................... 52 1.7.6 Regelungen AKR in Deutschland und Europa .............................................................................................................. 53 1.7.7 Brandschutz ................................................................................................................................................................... 55 1.7.8 Verkehrswegebau ........................................................................................................................................................... 55 VDZ-Tätigkeitsbericht 2015 – 2018 2 Leistungsangebote des VDZ ..................................................................................58 2.1 Umwelt- und Verfahrenstechnik ...............................................................................................................58 2.2 Chemie und Mineralogie ............................................................................................................................62 2.3 Beton und Betonausgangsstoffe ...............................................................................................................65 2.4 Produktzertifizierung..................................................................................................................................70 2.5 Zertifizierung und Verifizierung ................................................................................................................71 2.6 Umweltmessstelle ......................................................................................................................................73 2.7 Qualifizierung ..............................................................................................................................................75 3 Forschungsprojekte des VDZ .................................................................................82 4 3.1 Verfahrenstechnik der Zementherstellung ..............................................................................................82 3.1.1 Untersuchung der separaten Feinstmahlung von Zementen zur Verbesserung der Energieeffizienz und der Zementeigenschaften ......................................................................................................................................... 82 3.1.2 Untersuchung von Maßnahmen zur Steigerung der Ersatzbrennstoff-Substitution in der Hauptfeuerung von Zementdrehrohröfen ................................................................................................................................................ 84 3.1.3 Erhöhung der Energieeffizienz und Substitutionsrate im Klinkerbrennprozess durch Trocknung und Mahlung von Alternativbrennstoffen .............................................................................................................................. 85 3.1.4 Entwicklung eines Verfahrens zur Verwertung von MVA-Schlacke als Rohstoffkomponente bei der Zementherstellung .............................................................................................................................................
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