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MODEL G0815 15" HEAVY-DUTY PLANER OWNER's MANUAL (For Models Manufactured Since 09/18)

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MODEL G0815 15 MODEL G0815 15" HEAVY-DUTY PLANER OWNER'S MANUAL (For models manufactured since 09/18) Shown with optional stand: Model T27650 177335 COPYRIGHT © FEBRUARY, 2016 BY GRIZZLY INDUSTRIAL, INC., REVISED DECEMBER, 2018 (MN) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #WK17990 PRINTED IN TAIWAN V2.12.18 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death. The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre- hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment. The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse. Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement and other masonry products. • Arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip- ment, such as those dust masks that are specially designed to filter out microscopic particles. Table of Contents INTRODUCTION ............................................... 2 SECTION 5: ACCESSORIES ......................... 27 Contact Info.................................................... 2 SECTION 6: MAINTENANCE ......................... 31 Manual Accuracy ........................................... 2 Schedule ...................................................... 31 Identification ................................................... 3 Cleaning & Protecting .................................. 31 Controls & Components ................................. 4 Lubrication ................................................... 32 Internal Components...................................... 5 Machine Data Sheet ...................................... 6 SECTION 7: SERVICE ................................... 35 Troubleshooting ........................................... 35 SECTION 1: SAFETY ....................................... 8 Tensioning/Replacing V-Belts ...................... 37 Safety Instructions for Machinery .................. 8 Tensioning Height Chain ............................. 38 Additional Safety for Planers ....................... 10 Feed Rollers & Chip Breaker Heights.......... 39 SECTION 2: POWER SUPPLY ...................... 11 Adjusting Roller Spring Tension .................. 42 Positioning Chip Deflector ........................... 43 SECTION 3: SETUP ....................................... 13 Anti-Kickback Fingers .................................. 43 Needed for Setup ......................................... 13 Unpacking .................................................... 13 SECTION 8: WIRING ...................................... 44 Inventory ...................................................... 14 Wiring Safety Instructions ............................ 44 Site Considerations ...................................... 16 Wiring Diagram ............................................ 45 Lifting & Placing ........................................... 17 SECTION 9: PARTS ....................................... 46 Bench Mounting ........................................... 18 Main ............................................................. 46 Stand Mounting ............................................ 18 Table & Columns ......................................... 49 Assembly ..................................................... 19 Labels & Cosmetics ..................................... 50 Dust Collection ............................................. 19 Test Run ...................................................... 20 WARRANTY & RETURNS ............................. 53 SECTION 4: OPERATIONS ........................... 21 Operation Overview ..................................... 21 Workpiece Inspection................................... 22 Wood Types ................................................. 22 Planing Tips ................................................. 23 Cutting Problems ......................................... 23 Depth of Cut ................................................. 24 Setting Feed Rate ........................................ 25 Adjusting/Replacing Knives ......................... 25 INTRODUCTION Contact Info Manual Accuracy We stand behind our machines! If you have ques- We are proud to provide a high-quality owner’s tions or need help, contact us with the information manual with your new machine! below. Before contacting, make sure you get the serial number and manufacture date from the We made every effort to be exact with the instruc- machine ID label. This will help us help you faster. tions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but Grizzly Technical Support our policy of continuous improvement also means 1815 W. Battlefield that sometimes the machine you receive is Springfield, MO 65807 slightly different than shown in the manual. Phone: (570) 546-9663 Email: [email protected] If you find this to be the case, and the difference between the manual and machine leaves you We want your feedback on this manual. What did confused or unsure about something, check our you like about it? Where could it be improved? website for an updated version. We post current Please take a few minutes to give us feedback. manuals and manual updates for free on our web- site at www.grizzly.com. Grizzly Documentation Manager P.O. Box 2069 Alternatively, you can call our Technical Support Bellingham, WA 98227-2069 for help. Before calling, make sure you write down Email: [email protected] the Manufacture Date and Serial Number from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta- tion is available for your machine. Manufacture Date Serial Number -2- Model G0815 (Mfd. Since 09/18) Identification Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual. Magnetic Headstock Height 4" Dust Port ON/OFF Switch Handwheel Gearbox Gas Spring Table Feed Rate Control Knob Lifting Column Locks Bars Headstock (1 of 2) (2 of 4) Height Scale To reduce your risk of serious injury, read this entire manual BEFORE using machine. Model G0815 (Mfd. Since 09/18) -3- D. Column Locks: Secure headstock height Controls & position when tightened. Components E. Depth Limiter: Limits depth of cut to a maxi- 1 mum of ⁄8" at full width. G To reduce your risk of serious injury, read this entire manual BEFORE using machine. F Refer to Figures 1–3 and the following descrip- tions to become familiar with the basic controls and components of this machine. Understanding these items and how they work will help you understand the rest of the manual and stay safe when operating this machine. Figure 2. Lifting bars and dust port. B F. Lifting Bars (4): Used for lifting machine with D forklift. Pull out for lifting and placing. Leave pushed in for planing operations. C G. Dust Port: Connects to a dust collection system to extract shavings and dust during A operation. D E Figure 1. Main controls and components. A. Magnetic ON/OFF Switch: Green start but- ton turns motor ON when pressed. Red Stop H button turns motor OFF when pressed. I Note: Green start button can be locked with included padlock, as shown in Figure 1, to prevent unauthorized usage. Figure 3. Anti-kickback fingers and gas springs. B. Headstock Height Handwheel: Raises and H. Gas Springs (2): Provide lifting assistance lowers headstock to accommodate different when raising headstock. workpiece thicknesses. One complete revolu- 1 I. Anti-Kickback Fingers: "Grab" workpiece if tion moves the table approximately ⁄8". a kickback occurs, reducing the risk of kick- C. Feed Rate Control Knob: Selects 30 FPM back related injuries. feed rate when pushed in, and 16 FPM feed rate when pulled out. Note: Headstock height MUST be properly adjusted for anti-kickback fingers to function. -4- Model G0815 (Mfd. Since 09/18) Internal Components Front Rear C D E B A F G Workpiece Figure 4. Workpiece path and major planing components (side cutaway view). A. Anti-Kickback Fingers: "Grab" workpiece if E. Chip Deflector: Directs chips/shavings a kickback occurs, reducing the risk of kick- into the dust hood as they travel over the back related injuries. cutterhead, helping to prevent them from coming back down to the workpiece and B. Serrated Infeed Roller: Pulls the workpiece interfering with the quality of the cut. toward the cutterhead. F. Outfeed Roller: Pulls the workpiece through C. Chip Breaker: Breaks off
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