Snead State Community College Workforce Development

Self-Pace Online Training $100.00 per student, per course Intermediate Electrical Systems for Manufacturing Technicians Advanced Electrical Systems This course provides continuing instruction on electrical control for Manufacturing Technicians systems for manufacturing. The Intermediate Electrical Systems This advanced course provides a comprehensive lesson on the for Manufacturing Technicians course teaches electric relay function, operation, installation, and construction of electrical control of AC electric motors found in industrial, commercial, wiring and wiring components. More specifically, it covers and residential applications. Learners gain understanding of the areas like electrical control system wiring, pneumatic con- operation, installation, design, and troubleshooting of AC electric trol circuit wiring, conductors, disconnects, and overcurrent motor control circuits for many common applications. Develops protection. skills in interpreting schematics, system design, motor start / • Power Generation and Distribution stop circuits, motor sequence control, reversing motor control, • Motor Performance and motor jogging. Safety is emphasized throughout, highlighting • Three-Phase AC Induction Motors motor safety, lockout/ tagout and safety interlocks. • Synchronous Motors • Introduction to Electrical Wiring • Split-Phase AC Motors • Wound- Machines • SCR Motor Control • Motor Speed and Torque • Braking Methods • Control Transformers • Reduced Voltage Starting Circuits • Manual Motor Control and Overload Protection • • Capacitor-Start AC Motors • Synchronization Methods • Service Connection and Circuit Protection • Introduction to Raceways • Reversing Motor Control • Conduit Sizing and Wire Pulling Techniques • DC Series Motors • Basic Conduit Bending • Troubleshooting DC Motors • Control Logic • Introduction to Electrical Control Wiring • Timers and Advanced Systems • Wiring Electrical Panels • Automatic Input Devices 1 • Latching Stop Pushbutton • Sequencing Control • Control Ladder Logic • Pneumatic Control Circuit Wiring • Timers and Counters • PLC and VFD Electrical Control Wiring • Basic Timer Control • HMI, Ethernet, and Analog Wiring • Troubleshooting • Systems Troubleshooting • Workplace Safety Register Here: For more information: Cherri Barnard, 256.840.4152, [email protected] www.snead.edu/tbiregistration Teresa Walker, 256.840.4211, [email protected]

Intermediate Electrical Systems for Manufacturing Technicians

This course provides continuing instruction on electrical control systems for manufacturing. the Intermediate Electrical Systems for Manufacturing Technicians course teaches electric relay control of AC electric motors found in industrial, commercial, and residential applications. Learners gain understanding of the operation, installation, design, and troubleshooting of AC control circuits for many common applications. Develops skills in interpreting schematics, system design, motor start / stop circuits, motor sequence control, reversing motor control, and motor jogging. Safety is emphasized throughout, highlighting motor safety, lockout/ tagout and safety interlocks.

Outline

1. Introduction to Electrical Wiring Segment 1 - Electrical Terms Objective 1 - Describe Two Types of Electricity and Give an Application of Each Objective 2 - Describe the Function of the Four Basic Components of an Electrical Circuit Objective 3 - Define Four Common Electrical Measurements and Give an Application of Each Objective 4 - Describe How to Use a Voltage Tester to Check a Circuit for Electricity Skill 1 - Use a Voltage Tester to Check a Wall Outlet for Electricity Self Review 1 Segment 2 - Electrical Safety Objective 5 - Describe Ten Basic Electrical Safety Rules Objective 6 - Describe the Function of the National Electric Code (NEC) Objective 7 - Describe the Function of the Underwriters Laboratory (UL) and Canadian Standards Association (CSA) Skill 2 - Check Electrical Components for UL and CSA Approval Self Review 2 Segment 3 - Wire Stripping Techniques Objective 8 - Describe the Operations of Three Tools Used to Strip Insulation from a Wire Objective 9 - Describe How to Strip Insulation from a Wire Skill 3 - Strip Insulation from Wires Using a Stripping Tool Self Review 3 Segment 4 - Wire Termination Techniques Objective 10 - Describe the Function and Construction of Two Types of Wiring Terminals Objective 11 - Describe Two Methods to Connect Wires to Terminal Screws Objective 12 - Describe How to Install a Spade Lug Connector on a Wire Skill 4 - Install a Spade-Lug Connector on a Wire Objective 13 - Describe How to Connect Wires to a Terminal Strip Skill 5 - Connect Wires to a Terminal Strip Self Review 4 Segment 5 - Power Cord Installation Objective 14 - Describe the Function of a 3-Wire AC Circuit Objective 15 - Describe the Function of an AC Electrical Plug Objective 16 - Describe How to Connect a Plug to an Electric Cord Skill 6 - Connect an AC Plug to an Electric Cord Self Review 5

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2. Wound-Rotor Machines Segment 1 - Introduction to Wound-Rotor Motors Objective 1 - Describe the Function of a Wound-Rotor and Give an Application Objective 2 - Describe the Operation of a Wound-Rotor Motor and Give an Advantage Self Review 1 Segment 2 - Wound-Rotor Motor Speed Control Objective 3 - Describe the Function of a Wound-Rotor Motor Speed Controller and Give an Example Objective 4 - Describe the Operation of a Wound-Rotor Motor Speed Controller Self Review 2 Segment 3 - Wound-Rotor Motor Performance Characteristics Objective 5 - Describe the Torque Characteristics of a Wound-Rotor Motor Objective 6 - Describe the Speed Characteristics of a Wound-Rotor Motor Self Review 3 Segment 4 - Reversing a Wound-Rotor Motor Objective 7 - Describe How to Reverse the Rotation of a Wound-Rotor Motor Self Review 4 3. Motor Speed and Torque Segment 1 - Motor Speed Measurement Objective 1 - List and Describe a Method Used to Measure Motor Speed Objective 2 - List Two Applications for Measuring Motor Speed Skill 1 - Measure the Speed of a Motor Using a Photo Tachometer Self Review 1 Segment 2 - Motor Torque and Speed Calculations Objective 3 - Define Torque and Explain How It Is Calculated Skill 2 - Calculate Torque Given Force and Distance Objective 4 - Describe How Motor Torque Is Developed Objective 5 - Define Motor Load and Explain Its Effect on Motor Operation Objective 6 - Describe How to Calculate the Load on an Electric Motor with a Gear or Belt Drive Skill 3 - Calculate the Load on a Motor That Uses a Gear Drive or Belt Drive System Objective 7 - Describe the Effect a Belt or Gear Drive Has on Speed Skill 4 - Calculate the Speed of a Load That Is Driven with a Belt Drive or Gear System Self Review 2 Segment 3 - Motor Torque Measurement Objective 8 - List and Describe Three Methods to Determine the Torque Delivered by a Motor Objective 9 - Give an Application for Measuring Torque Skill 5 - Measure the Torque Delivered by a Motor Using a Prony Brake Skill 6 - Determine the Torque Delivered by a Motor Using Current Measurements Self Review 3 4. Control Transformers Segment 1 - Introduction to Transformers Objective 1 - Describe the Operation of a Transformer and Give Its Schematic Symbol Objective 2 - Define Turns Ratio and Describe How It Is Calculated Objective 3 - Describe How the Turns Ratio Determines the Secondary Voltage of a Transformer Self Review 1 Segment 2 - Control Transformer Operation Objective 4 - Describe the Functions of the Four Basic Components of an Electrical Control Circuit Objective 5 - Describe the Function of an Electrical Schematic Diagram Objective 6 - Describe the Function of a Control Transformer Objective 7 - Describe the Operation of a Control Transformer and Give Its Schematic Symbol Skill 1 - Connect and Operate a Control Transformer Objective 8 - Describe How to Test a Transformer Skill 2 - Test a Control Transformer Self Review 2

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Segment 3 - Control Transformer Applications in Machine Control Objective 9 - Describe How to Size a Transformer Objective 10 - Describe the Operation of a Separate Control Circuit Self Review 3 5. Manual Motor Control and Overload Protection Segment 1 - Manual Motor Control Objective 1 - Describe Five Functions of Motor Control Objective 2 - Describe the Four Basic Requirements of a Typical Motor Installation Objective 3 - Define and Motor Skill 1 - Connect and Operate a Simple Motor Control Circuit Self Review 1 Segment 2 - Manual Motor Starter Operation Objective 4 - Describe the Functions of Two Categories of Motor Starters Objective 5 - Describe the Functions of Two Types of Manual Starters Objective 6 - Describe the Operation of a Manual Motor Starter Activity 1 - Test the Operation of a Manual Motor Starter Using a Multimeter Skill 2 - Start and Stop a Motor Using a Manual Starter Objective 7 - Define Low-Voltage Protection and Describe Its Importance Objective 8 - Describe How Low-Voltage Protection Is Accomplished in a Manual Starter Activity 2 - Test the Low-Voltage Protection Capabilities of a Manual Starter Self Review 2 Segment 3 - Overload Protection Objective 9 - Describe the Function of Three Types of Overloads and Give an Application of Each Objective 10 - Describe the Operation of Two Types of Thermal Overloads Objective 11 - Describe the Operation of a Magnetic Overload Skill 3 - Set the Trip Level of a Bimetallic Overload Activity 3 - Test the Operation of a Bimetallic Overload Self Review 3 6. Capacitor-Start AC Motors Segment 1 - Power in AC Circuits Objective 1 - Define Apparent Power and Explain Its Importance Skill 1 - Calculate Apparent Power Given Input Voltage and Current Self Review 1 Segment 2 - Power Factor Objective 2 - Define Power Factor and Explain Its Importance Skill 2 - Calculate the Power Factor Given the Active Power and Apparent Power Skill 3 - Calculate the Cost of Operating an Electric Motor Objective 3 - List and Describe Two Applications for Capacitors in AC Circuits Skill 4 - Correct the Power Factor by Calculating the Correction Capacitor Value Self Review 2 Segment 3 - Capacitor-Start Motor Operation Objective 4 - Describe the Operation of a Capacitor-Start Motor Objective 5 - List an Advantage and a Disadvantage of a Capacitor-Start Motor Skill 5 - Connect and Operate a Capacitor-Start Motor Self Review 3 Segment 4 - Capacitor-Start Motor Characteristics Objective 6 - List Three Applications of a Capacitor-Start Motor Skill 6 - Measure and Graph Capacitor-Start Motor Performance Characteristics Skill 7 - Reverse the Rotation of a Capacitor-Start Motor Self Review 4 Segment 5 - Bleeder Resistor Application Objective 7 - Describe the Purpose of a Bleeder Resistor Objective 8 - Describe How to Determine the Resistance Value of a Resistor Using Color Codes

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Skill 8 - Use the Color Codes to Determine the Value of a Resistor Self Review 5 7. Service Connection and Circuit Protection Segment 1 - Lighting Installation Objective 1 - Describe Two Common Lighting Systems and Give an Application for Each Objective 2 - Describe How to Connect an Incandescent Light Fixture Objective 3 - Describe Two Common Methods for Splicing Wires Skill 1 - Connect an Incandescent Light Fixture Objective 4 - Describe How to Install an Incandescent Light Skill 2 - Install an Incandescent Light Fixture Self Review 1 Segment 2 - Service Connection Objective 5 - Describe the Function of a Service Entrance Objective 6 - Describe the Function of a Service Panel Objective 7 - Describe How to Connect a Service Panel to the Service Entrance Skill 3 - Connect a Wiring System to a Service Panel Self Review 2 Segment 3 - Circuit Protection Objective 8 - Describe the Function of Circuit Protection Objective 9 - Describe the Operation of Fuses and Circuit Breakers Objective 10 - Describe How to Install a Circuit Breaker in a Service Panel Skill 4 - Install a Circuit Breaker in a Service Panel Self Review 3 Segment 4 - 3-Way Switch Lighting Circuit Installation Objective 11 - Describe the Function and Operation of a 3-Way Switch Objective 12 - Describe How to Connect a 3-Way Switch Skill 5 - Install and Connect a 3-Way Switch Lighting Circuit Self Review 4 8. Reversing Motor Control Segment 1 - Manual Motor Reversing Objective 1 - State the NEMA and IEC Standard for Reversing the Rotation of a Three-Phase Motor Objective 2 - List Two Common Control Methods Used to Reverse a Three-Phase Motor Objective 3 - Describe the Function and Operation of a Drum Switch Skill 1 - Connect and Operate a Drum Switch to Reverse a Motor Self Review 1 Segment 2 - Reversing Magnetic Motor Starter Objective 4 - Describe the Function and Operation of a Reversing Magnetic Motor Starter Skill 2 - Connect and Operate a Reversing Magnetic Motor Starter to Reverse a Motor Skill 3 - Design a Motor Reversing Circuit That Uses a Drum Switch and a Magnetic Motor Starter Self Review 2 Segment 3 - Interlocking for Reversing Motor Control Objective 5 - Describe the Function of Interlocking Control and Give an Application Objective 6 - Describe Three Interlocking Methods Used in Reversing Motor Control Skill 4 - Connect and Operate a Reversing Motor Circuit with Mechanical and Auxiliary Contact Interlocking Skill 5 - Design a Reversing Motor Control Circuit That Uses Pushbutton Interlocking Self Review 3 Segment 4 - Modes of Operation Objective 7 - Describe the Function of Manual and Automatic Modes and Give an Application of Each Objective 8 - Describe the Operation of Two Types of Motor Jogging Circuits Skill 6 - Connect and Operate a Control Circuit to Jog a Motor Skill 7 - Connect and Operate a Forward/Reverse Jog Control Circuit Self Review 4 Segment 5 - H-O-A Control

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Objective 9 - Describe the Operation of a Hand-Off-Automatic Motor Control Circuit Skill 8 - Connect and Operate a Hand-Off-Automatic Motor Control Circuit Skill 9 - Design a Hand-Off-Automatic Motor Control Circuit Self Review 5 9. DC Series Motors Segment 1 - Introduction to Electric Motors Objective 1 - Describe the Function of an Electric Motor Objective 2 - List the Three Basic Components of an Electric Motor and Describe Their Function Objective 3 - List Five Advantages and Four Disadvantages of Driving a Machine with an Electric Motor Objective 4 - List Three Categories of Electric Motors and Give an Advantage of Each Self Review 1 Segment 2 - Electric Motor Safety Objective 5 - List and Describe Five Rules of Safe Dress around Electric Motors Objective 6 - List and Describe Nine Basic Rules of Electric Motor Operation Safety Self Review 2 Segment 3 - DC Series Motor Operation Objective 7 - List the Five Components of a DC Motor and Describe Their Function Objective 8 - Describe the Operation of a DC Motor Objective 9 - List Three Wiring Configurations for a DC Motor Objective 10 - Describe How a DC Motor Is Wired for Series Operation Objective 11 - List an Advantage and a Disadvantage of a DC Series Motor Objective 12 - List Three Applications of a DC Series Motor Skill 1 - Connect and Operate a DC Series Motor Self Review 3 Segment 4 - Reversing a DC Series Motor Objective 13 - Describe How to Change the Direction of Rotation of a DC Motor Skill 2 - Reverse the Rotation of a DC Series Motor Self Review 4 10. Troubleshooting DC Motors Segment 1 - DC Motor Failures Objective 1 - Describe the Common Types of DC Electric Motor Failures Objective 2 - Describe Common Methods Used to Diagnose DC Motor Failures Skill 1 - Perform a Diagnosis of a DC Electric Motor Objective 3 - Describe How to Evaluate DC Electric Motor and Health Skill 2 - Evaluate DC Electric Motor Commutator and Brush Health Self Review 1 Segment 2 - DC Electric Motor Testing Objective 4 - Describe How to Use a Multimeter to Test a DC Electric Motor Armature Skill 3 - Use a Multimeter to Test a DC Electric Motor Armature Objective 5 - Describe How to Use a Megger to Test a DC Electric Motor Armature Skill 4 - Use a Megger to Test a DC Electric Motor Armature Self Review 2 Segment 3 - Testing DC Motor Field Winding Failures Objective 6 - Describe the Common Failures of DC Motor Field Windings Objective 7 - Describe How to Use a Multimeter to Test DC Motor Field Windings Skill 5 - Use a Multimeter to Test DC Motor Field Windings Objective 8 - Describe How to Use a Megger to Test DC Motor Field Windings Skill 6 - Use a Megger to Test DC Motor Field Windings Self Review 3 Segment 4 - Troubleshooting DC Motors Objective 9 - Describe How to Troubleshoot a DC Motor Using a Troubleshooting Chart Skill 7 - Troubleshoot Faults in a DC Motor Self Review 4

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11. Introduction to Electrical Control Wiring Segment 1 - Electrical Prints Objective 1 - Describe the Function of an Electrical Print Objective 2 - Describe the Four Basic Parts of a Ladder Diagram Objective 3 - Explain Six Rules for Drawing a Ladder Diagram Objective 4 - Describe the Function of Cross-Reference Symbols and Notes on an Electrical Print Objective 5 - Describe How to Interpret a Ladder Diagram Skill 1 - Interpret an Electrical Print Self Review 1 Segment 2 - Electrical Panels Objective 6 - Describe the Function of an Electrical Panel Objective 7 - Describe How to Arrange Panel Wiring to Terminal Blocks Objective 8 - Describe How to Size and Install Electrical Terminal Blocks Skill 2 - Install a Terminal Block in an Electrical Panel Self Review 2 Segment 3 - Panel Wiring Fundamentals Objective 9 - Describe How to Number Wires on a Ladder Diagram Skill 3 - Label Wire Numbers on an Electrical Print Objective 10 - Describe How to Determine the Number of Wires to Run between Panels Skill 4 - Determine the Number of Wires to Run from a Control Panel to an Operator Station Objective 11 - Describe How to Determine Wire Colors for Control Panel Wiring Skill 5 - Determine the Wire Colors Needed for an Application Self Review 3 Segment 4 - Sizing Disconnects and Overcurrent Devices Objective 12 - Describe How to Size Overcurrent Protection Devices Skill 6 - Select a Circuit Protection Device for an Electrical Control System Objective 13 - Describe How to Install and Test Circuit Protection Devices Skill 7 - Install and Test a Circuit Breaker in an Electrical Panel Objective 14 - Describe How to Size a Safety Disconnect Switch Skill 8 - Size a Safety Disconnect Switch Self Review 4 12. Wiring Electrical Panels Segment 1 - Grounding Control Systems Objective 1 - Describe the National Electrical Code (NEC) Grounding Requirements for Electrical Systems Objective 2 - Describe the Parts of an Electrical Control System Grounding Circuit Objective 3 - Describe How to Install an Electrical Grounding Circuit Skill 1 - Install a Grounding Circuit for an Electrical Control System Objective 4 - Describe How to Inspect and Verify an Electrical Grounding Circuit Skill 2 - Inspect and Verify an Installed Grounding Circuit Self Review 1 Segment 2 - Internal Panel Wiring Objective 5 - Describe the Function of Panel Wireways Objective 6 - Describe How to Determine Wire Lengths inside a Panel Objective 7 - Describe Two Methods to Connect Wires to Terminal Screws Objective 8 - Describe How to Terminate Panel Wires Skill 3 - Install Wires in an Electrical Panel Skill 4 - Install an Electric Motor Circuit Using an Electrical Print Self Review 2 Segment 3 - Wiring between Electrical Panels Objective 9 - Describe Two Methods Used to Identify Wires Connecting Two Panels Objective 10 - Describe How to Hand-Feed Wires through Conduit Skill 5 - Run Wires between Panels Self Review 3

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Segment 4 - Wire Bundling Objective 11 - Describe Three Common Methods of Wire Bundling Skill 6 - Bundle Wires in an Electrical Panel Objective 12 - Describe How to Secure Wire Bundles in an Electrical Panel Skill 7 - Secure Wire Bundles in an Electrical Panel Self Review 4 Segment 5 - Wiring a Motor Objective 13 - Describe How to Splice Motor Wires Using Ring Lug Connectors Skill 8 - Splice and Tape Motor Leads Using Ring Lug Connectors Objective 14 - Describe How to Connect a Motor to a Control Panel Skill 9 - Verify the Operation of an Installed Electrical System Skill 10 - Install an Electrical System Given an Electrical Print Self Review 5 13. Latching Stop Pushbutton Objective 1 - Describe Three Categories of Stop Functions Objective 2 - Describe the Function of an Emergency Stop Objective 3 - Describe the Operation of an Emergency Stop Pushbutton Objective 4 - Describe the Operation of an Emergency Stop Circuit Objective 5 - Describe How to Provide Indication of Emergency Stop Pushbutton Actuation Self Review 1 14. Control Ladder Logic Segment 1 - Electrical Control System Basics Objective 1 - Describe the Function of Three Types of Electrical Control Systems and Give an Application of Each Objective 2 - Describe the Three Steps of a Control Process Objective 3 - Describe the Function of an Indicator Lamp and Give an Application Objective 4 - Describe the Operation of a Pushbutton Switch and Give Its Schematic Symbol Skill 1 - Connect and Operate a Basic Electrical Control Circuit That Uses a Pushbutton Switch Objective 5 - Describe the Operation of a Selector Switch and Give Its Schematic Symbol Skill 2 - Connect and Operate a Basic Electric Control Circuit Using a Selector Switch Self Review 1 Segment 2 - Ladder Diagram Basics Objective 6 - Describe the Function of a Ladder Diagram Objective 7 - Describe the Function of Four Components of a Ladder Diagram Objective 8 - Describe Six Rules of Drawing a Ladder Diagram Skill 3 - Draw a Ladder Diagram of a Control Circuit Objective 9 - Describe How to Determine the Operation of a Circuit Given a Ladder Diagram Skill 4 - Connect and Operate a Control Circuit Given a Ladder Diagram Self Review 2 Segment 3 - Logic Elements 1 Objective 10 - List Six Elements of Control Logic Objective 11 - Describe the Operation of AND Logic and Give an Application Skill 5 - Connect and Operate an AND Logic Circuit Objective 12 - Describe the Operation of OR Logic and Give an Application Skill 6 - Connect and Operate an OR Logic Circuit Self Review 3 Segment 4 - Logic Elements 2 Objective 13 - Describe the Operation of NOT Logic and Give an Application Skill 7 - Connect and Operate a NOT Logic Circuit Objective 14 - Describe the Operation of NOR Logic and Give an Application Skill 8 - Connect and Operate a NOR Logic Circuit Objective 15 - Describe the Operation of NAND Logic and Give an Application Skill 9 - Connect and Operate a NAND Logic Circuit

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Skill 10 - Design a Multiple Start/Stop Pushbutton Station Control Circuit Self Review 4 15. Timers and Counters Segment 1 - One-Shot Timer Operation Objective 1 - Describe the Operation of a One-Shot Timer and Give an Application Skill 1 - Connect and Operate a Timed One-Shot Time Delay Relay Skill 2 - Troubleshoot a Timed One-Shot Motor Control Circuit Skill 3 - Design a Timed One-Shot Motor Control Circuit Self Review 1 Segment 2 - Repeat Cycle Timer Operation Objective 2 - Describe the Operation of a Repeat Cycle Timer and Give an Application Skill 4 - Connect and Operate a Repeat Cycle Time-Delay Relay Skill 5 - Troubleshoot a Timed Repeat Cycle Motor Control Circuit Skill 6 - Design a Timed Repeat Cycle Motor Control Circuit Self Review 2 Segment 3 - Counters Objective 3 - Describe the Function of Two Types of Counters and Give an Application of Each Objective 4 - Describe the Operation of an up Counter and Give Its Ladder Diagram Symbol Objective 5 - Describe the Operation of a down Counter and Give Its Ladder Diagram Symbol Skill 7 - Connect and Operate an up Counter Skill 8 - Design a Motor Control Circuit Using a Counter to Count Operations Self Review 3 16. Basic Timer Control Segment 1 - On-Delay Timers Objective 1 - Describe the Function of a Time-Delay Relay and Give an Application Objective 2 - Describe the Function of Two Types of Timer Relays and Give an Application of Each Objective 3 - Describe the Operation of an On-Delay Timer Relay and Give Its Schematic Symbol Skill 1 - Connect and Operate an On-Delay Timer Circuit Objective 4 - Describe the Operation of a Timer Relay in an Unloaded Motor Start Circuit Skill 2 - Design a Control Circuit to Perform an Unloaded Start of a Motor Self Review 1 Segment 2 - Off-Delay Timers Objective 5 - Describe the Operation of an Off-Delay Timer Relay and Give Its Schematic Symbol Skill 3 - Connect and Operate an Off-Delay Timer Circuit Objective 6 - Describe the Operation of a Time-Delay Relay in Time-Driven Sequencing Skill 4 - Design a Motor Control Circuit to Perform Time-Driven Sequencing Self Review 2 Segment 3 - One-Shot Timer Operation Objective 7 - Describe the Operation of a One-Shot Timer and Give an Application Skill 5 - Connect and Operate a Timed One-Shot Time Delay Relay Skill 6 - Design a Timed One-Shot Motor Control Circuit Self Review 3 Segment 4 - Repeat Cycle Timer Operation Objective 8 - Describe the Operation of a Repeat Cycle Timer and Give an Application Skill 7 - Connect and Operate a Repeat Cycle Time-Delay Relay Skill 8 - Design a Timed Repeat Cycle Motor Control Circuit Self Review 4 17. Basic Timer Control: On-Delay and Off-Delay Segment 1 - On-Delay Timers Objective 1 - Describe the Function of a Time-Delay Relay and Give an Application Objective 2 - Describe the Function of Two Types of Timer Relays and Give an Application of Each Objective 3 - Describe the Operation of an On-Delay Timer Relay and Give Its Schematic Symbol Skill 1 - Connect and Operate an On-Delay Timer Circuit

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Objective 4 - Describe the Operation of a Timer Relay in an Unloaded Motor Start Circuit Skill 2 - Design a Control Circuit to Perform an Unloaded Start of a Motor Self Review 1 Segment 2 - Off-Delay Timers Objective 5 - Describe the Operation of an Off-Delay Timer Relay and Give Its Schematic Symbol Skill 3 - Connect and Operate an Off-Delay Timer Circuit Objective 6 - Describe the Operation of a Time-Delay Relay in Time-Driven Sequencing Skill 4 - Design a Motor Control Circuit to Perform Time-Driven Sequencing Self Review 2 Segment 3 - Troubleshooting Objective 7 - Describe How to Test a Timer Relay Skill 5 - Test a Timer Relay Skill 6 - Troubleshoot an On-Delay Timer Circuit Skill 7 - Troubleshoot an Off-Delay Timer Circuit Self Review 3 18. Introduction to Troubleshooting Segment 1 - Introduction to Troubleshooting Objective 1 - Describe Two Levels of Troubleshooting and Give an Application of Each Objective 2 - Describe the Three Methods of Testing a Component and Give an Application of Each Objective 3 - Describe How to Test an Indicator Lamp Skill 1 - Test an Indicator Lamp Self Review 1 Segment 2 - Control Component Troubleshooting Objective 4 - Describe How to Test a Manual Switch Skill 2 - Test a Manual Switch Objective 5 - Describe How to Test a Control Relay Skill 3 - Test a Control Relay Self Review 2 Segment 3 - Motor Starter Troubleshooting Objective 6 - Describe How to Test a Motor Contactor Skill 4 - Test a Motor Contactor Objective 7 - Describe How to Test an Overload Relay Skill 5 - Test an Overload Relay Self Review 3 Segment 4 - Power Component Troubleshooting Objective 8 - Describe How to Test the Windings of a 3-Phase Motor with a Digital Multimeter Skill 6 - Test the Windings of a 3-Phase Motor with a Digital Multimeter Skill 7 - Test the Windings of a Control Transformer with a Digital Multimeter Self Review 4 19. Troubleshooting AC Motors Segment 1 - AC Motor Failures Objective 1 - Describe the Common Types of AC Electric Motor Failures Objective 2 - Describe Common Methods Used to Diagnose AC Motor Failures Skill 1 - Perform a Mechanical Diagnosis of an AC Electric Motor Self Review 1 Segment 2 - Testing Single-Phase AC Motors Objective 3 - Describe How to Use a Multimeter to Test a Single-Phase AC Electric Motor Skill 2 - Use a Multimeter to Test a Single-Phase AC Electric Motor Objective 4 - Describe How to Use a Megger to Test a Single-Phase AC Electric Motor Skill 3 - Use a Megger to Test a Single-Phase AC Electric Motor Objective 5 - Describe How to Use a Multimeter to Test an AC Motor's Start/Run Capacitor Skill 4 - Use a Multimeter to Test an AC Motor's Start/Run Capacitor Self Review 2

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Segment 3 - Testing Three-Phase AC Motors Objective 6 - Describe the Common Failures of a Three-Phase AC Motor's Windings Objective 7 - Describe How to Use a Multimeter to Test a Three-Phase AC Motor's Stator Windings Skill 5 - Use a Multimeter to Test a Three-Phase AC Motor's Stator Windings Objective 8 - Describe How to Use a Megger to Test a Three-Phase AC Motor Stator Windings Skill 6 - Use a Megger to Test Three-Phase AC Motor Stator Windings Self Review 3 Segment 4 - Troubleshooting AC Motors Objective 9 - Describe How to Troubleshoot an AC Motor Using a Troubleshooting Chart Skill 7 - Troubleshoot Faults in a Single-Phase AC Motor Skill 8 - Troubleshoot Faults in a Three-Phase AC Motor Self Review 4 20. Workplace Safety Segment 1 - The Importance of Workplace Safety Objective 1 - Define Workplace Safety and Explain Its Importance Objective 2 - Describe the Importance of Safety Policies Objective 3 - Results of Unsafe Behavior Segment 2 - OSHA Regulations Objective 4 - Describe the Occupational Safety and Health Administration and Explain Its Purpose Objective 5 - Describe OSHA Regulations for General Workplace Safety Objective 6 - Describe OSHA Regulations regarding First Aid and Fire Safety Objective 7 - Describe OSHA Regulations for Personal Protective Equipment Objective 8 - Describe OSHA Regulations regarding Material Handling Objective 9 - Describe OSHA Regulations for Tools and Machines Objective 10 - Describe the Environmental Protection Agency and Explain Its Purpose Objective 11 - Describe Related Safety Agencies and Explain Their Purposes Segment 3 - Practicing Safety in the Workplace Objective 12 - Define an Injury and Identify Common Causes Objective 13 - Define an Accident and Identify Common Causes Objective 14 - Explain How to Create a Culture of Safety in the Workplace

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Advanced Electrical Systems for Manufacturing Technicians

This advanced course provides a comprehensive lesson on the function, operation, installation, and construction of electrical wiring and wiring components. More specifically, it covers areas like electrical control system wiring, pneumatic control circuit wiring, conductors, disconnects, and overcurrent protection.

Outline

1. Power Generation and Distribution Segment 1 - AC Power Generation Objective 1 - Describe the Operation of Two Methods of AC Power Generation Objective 2 - Describe How Multi-Phase AC Power Is Produced Objective 3 - Describe Four Types of AC Power Plants Self Review 1 Segment 2 - Three-Phase Wye Distribution Systems Objective 4 - Describe the Operation of a Three-Phase Wye Distribution System and Give an Application Objective 5 - Describe an Advantage and a Disadvantage of a Three-Phase Wye Distribution System Activity 1 - Wye Distribution Characteristics Self Review 2 Segment 3 - Three-Phase Delta Distribution Systems Objective 6 - Describe the Operation of a Three-Phase Delta Distribution System and Give an Application Objective 7 - Describe an Advantage and a Disadvantage of a Three-Phase Delta Distribution System Activity 2 - Delta Distribution Characteristics Skill 1 - Use a Multimeter to Determine Whether a Distribution System Is a Wye or a Delta Configuration Self Review 3 Segment 4 - Transformers in Power Distribution Objective 8 - Describe How to Use Transformers to Form Distribution Banks and Give an Application Skill 2 - Connect and Operate Single-Phase Transformers in a Wye-to-Wye Bank Configuration Skill 3 - Connect and Operate Single-Phase Transformers in a Delta-to-Delta Bank Configuration Skill 4 - Connect and Operate Single-Phase Transformers in a Wye-to-Delta Bank Configuration Skill 5 - Design a Delta-to-Wye Bank Configuration Using Three Single-Phase Transformers Self Review 4 2. Motor Performance Segment 1 - Motor Power and Efficiency Objective 1 - Define Motor Power and Explain Its Importance Skill 1 - Calculate the Power of a Motor Skill 2 - Convert between US Customary and SI Units of Motor Power Objective 2 - Define Motor Efficiency and Explain Its Importance Skill 3 - Calculate the Efficiency of a Motor Given Input and Output Power Self Review 1 Segment 2 - DC Motor Performance Testing Objective 3 - List Four Performance Characteristics of a Motor and Explain Their Importance Skill 4 - Measure and Calculate the Performance Characteristics of a DC Motor Self Review 2

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Segment 3 - DC Motor Performance Analysis Objective 4 - Describe the Speed/Torque Characteristics of Three DC Motor Configurations Skill 5 - Plot and Analyze the Torque vs. Speed Curve of a DC Motor Skill 6 - Plot and Analyze the Efficiency vs. Power Curve of a DC Motor Skill 7 - Select the Correct DC Motor for an Application Based on Motor Performance Characteristics Self Review 3 3. Three-Phase AC Induction Motors Segment 1 - Three-Phase Induction Motor Operation Objective 1 - List Two Categories of Three-Phase AC Motors Objective 2 - List Two Types of Induction Motors Objective 3 - Describe the Construction and Operation of a Squirrel-Cage Induction Motor Objective 4 - List Five Advantages and Two Disadvantages of a Three-Phase Induction Motor Skill 1 - Connect and Operate a Three-Phase Induction Motor Self Review 1 Segment 2 - Three-Phase Motor Characteristics Objective 5 - List Three Applications of a Three-Phase Induction Motor Skill 2 - Measure and Graph Induction Motor Performance Characteristics Self Review 2 Segment 3 - Three-Phase Motor Configurations Objective 6 - List and Describe the Operation of Two Three-Phase Power Distribution Configurations Activity 1 - Wye Distribution System Characteristics Objective 7 - Describe How to Connect a Single-Voltage Three-Phase Motor Objective 8 - Describe How to Connect a Dual-Voltage Wye Motor for Low or High Voltage Objective 9 - Describe How to Connect a Dual-Voltage Delta Motor for Low or High Voltage Skill 3 - Determine How to Connect a Three-Phase Motor to Operate on the Available Voltage Self Review 3 Segment 4 - Reversing a Three-Phase Induction Motor Objective 10 - Describe How to Reverse the Rotation Direction of a Three-Phase Induction Motor Skill 4 - Reverse the Rotation of a Three-Phase Induction Motor Self Review 4 4. Synchronous Motors Segment 1 - Introduction to Synchronous Motors Objective 1 - Describe the Function of a and Give an Application Objective 2 - Describe the Operation of a Synchronous Motor Objective 3 - Define Torque Angle and Explain Its Effect on Synchronous Motor Operation Objective 4 - Describe How to Connect a Synchronous Motor Skill 1 - Connect and Operate a Synchronous Motor Self Review 1 Segment 2 - Power Factor Correction Objective 5 - Describe the Three Types of Power in an AC System and Explain Their Importance Objective 6 - Describe the Effects of Three Types of Loads on Power Factor Objective 7 - Describe How to Correct Power Factor Objective 8 - Describe How the DC Field Excitation Level Affects Synchronous Motor Operation Objective 9 - Describe How to Correct Power Factor Using a Synchronous Motor Skill 2 - Operate a Synchronous Motor with Lagging, Unity, and Leading Power Factor Self Review 2 Segment 3 - Reversing a Synchronous Motor Objective 10 - Describe How to Reverse the Rotation Direction of a Synchronous Motor Skill 3 - Reverse the Rotation Direction of a Synchronous Motor Self Review 3 5. Split-Phase AC Motors Segment 1 - Characteristics of Objective 1 - Describe the Waveform Produced by Alternating Current Advanced Electrical Systems for Manufacturing Technicians 2 | P a g e

Objective 2 - Define AC Frequency and Give Its Units of Measurement Objective 3 - List and Describe Two Methods of Representing AC Voltage Skill 1 - Convert between the Effective Value of AC Voltage and the Peak Voltage Objective 4 - Describe the Operation of Multiphase AC Electricity and Explain How It Is Used Self Review 1 Segment 2 - Split-Phase Motor Operation Objective 5 - List the Two Categories of AC Motors and Give an Advantage of Each Objective 6 - List Four Types of Single-Phase AC Motors Objective 7 - Describe the Operation of a Split-Phase Motor Objective 8 - List an Advantage and a Disadvantage of a Split-Phase Motor Skill 2 - Connect and Operate a Split-Phase Motor Self Review 2 Segment 3 - Split-Phase Motor Characteristics Objective 9 - Describe How to Calculate AC Motor Synchronous Speed and Explain Its Importance Skill 3 - Calculate AC Motor Synchronous Speed Given the Frequency and the Number of Poles Objective 10 - Describe Two Methods Used to Determine the Actual Speed of an AC Motor Objective 11 - List Three Applications of a Split-Phase Motor Skill 4 - Measure and Graph Split-Phase Motor Performance Characteristics Objective 12 - Describe How to Reverse the Rotation Direction on a Single-Phase AC Motor Skill 5 - Reverse the Rotation of a Split-Phase Motor Self Review 3 6. SCR Motor Control Segment 1 - SCR Half-Wave Speed Control Objective 1 - Describe the Function of an SCR and Give an Application Objective 2 - Describe the Operation of an SCR Objective 3 - Describe the Operation of SCR Half-Wave Speed Control Skill 1 - Connect and Operate a Motor with SCR Half-Wave Speed Control Activity 1 - Observe the Output Waveform of an SCR Half-Wave Speed Control Self Review 1 Segment 2 - SCR Half-Wave Speed Control Performance Objective 4 - Describe the Performance Characteristics of SCR Half-Wave Speed Control Skill 2 - Measure the Performance of SCR Half-Wave Speed Control Self Review 2 Segment 3 - SCR Full-Wave Speed Control Objective 5 - Describe the Operation of SCR Full-Wave Speed Control and Give an Example Skill 3 - Connect and Operate a Motor with SCR Full-Wave Speed Control Activity 2 - Observe the Output Waveform of an SCR Full-Wave Speed Control Self Review 3 Segment 4 - SCR Full-Wave Speed Control Performance Objective 6 - Describe the Performance Characteristics of SCR Full-Wave Speed Control Skill 4 - Measure the Performance of SCR Full-Wave Speed Control Self Review 4 Segment 5 - SCR Controller Troubleshooting Objective 7 - Describe How to Troubleshoot an SCR Speed Control Circuit Skill 5 - Troubleshoot an SCR Speed Control Circuit Self Review 5 7. Braking Methods Segment 1 - Drum Switch Plugging Objective 1 - Describe the Function of Braking in Motor Control Objective 2 - List Four Motor Braking Methods and Give an Application of Each Objective 3 - Describe the Operation of a Drum Switch Plugging Circuit Skill 1 - Connect and Operate a Motor Plugging Circuit Using a Drum Switch Objective 4 - List and Describe Two Advantages and Three Disadvantages of Plugging Advanced Electrical Systems for Manufacturing Technicians 3 | P a g e

Self Review 1 Segment 2 - Pushbutton and Timer Plugging Objective 5 - Describe the Operation of a Manual Motor Control Plugging Circuit Skill 2 - Connect and Operate a Manual Motor Control Plugging Circuit Skill 3 - Troubleshoot a Manual Motor Control Plugging Circuit Objective 6 - Describe the Operation of a Timer-Controlled Plugging Circuit Skill 4 - Connect and Operate a Timer-Controlled Plugging Circuit Skill 5 - Connect and Operate a Motor Plugging Circuit to Brake a Motor in Either Direction Self Review 2 Segment 3 - Electromagnetic Braking Objective 7 - Describe the Operation of an Electromagnetic Brake Objective 8 - Describe the Advantages and Disadvantages of Electromagnetic Brakes Skill 6 - Connect and Operate a Motor Braking Circuit Using an Electromagnetic Brake Self Review 3 Segment 4 - DC Injection and Dynamic Braking Objective 9 - Describe the Operation of DC Injection Braking Objective 10 - Describe One Advantage and One Disadvantage of DC Injection Braking Skill 7 - Connect and Operate a Motor Braking Circuit Using DC Injection Braking Skill 8 - Troubleshoot a DC Injection Braking Control Circuit Objective 11 - Describe the Operation of a Dynamic Braking Circuit Self Review 4 8. Reduced Voltage Starting Circuits Segment 1 - Primary Resistor Reduced Voltage Starters Objective 1 - Describe the Function of a Reduced Voltage Starting Circuit and Give Three Types Objective 2 - Describe the Operation of Primary Resistor Starting and Give an Advantage and a Disadvantage Skill 1 - Connect and Operate a Primary Resistor Reduced Voltage Starter Activity 1 - The Reduced Torque of a Reduced Voltage Starter Skill 2 - Troubleshoot a Primary Resistor Motor Starter Self Review 1 Segment 2 - Autotransformer Reduced Voltage Starters Objective 3 - Describe the Operation of an Autotransformer Reduced Voltage Motor Starter Skill 3 - Connect and Operate an Autotransformer Reduced Voltage Starter Skill 4 - Troubleshoot an Autotransformer Reduced Voltage Motor Starter Self Review 2 Segment 3 - Part Winding Starters Objective 4 - Describe the Operation of Part Winding Starters and List an Advantage and a Disadvantage Skill 5 - Connect and Operate a Part Winding Motor Starter Skill 6 - Troubleshoot a Part Winding Motor Starter Self Review 3 9. Alternators Segment 1 - Introduction to Alternators Objective 1 - Describe the Function of an Alternator and Give an Application Objective 2 - Describe How Single-Phase AC Power Is Produced Objective 3 - Describe How Multi-Phase AC Power Is Produced Objective 4 - Describe the Operation of a Rotating Armature Type Three-Phase Alternator Objective 5 - Describe the Operation of a Rotating Field Type Three-Phase Alternator Skill 1 - Connect and Operate a Rotating Armature Type Alternator Self Review 1 Segment 2 - Alternator Output Voltage Objective 6 - Describe the Function of Two Types of Field Excitation Circuits Objective 7 - Describe How to Control the Output Voltage of an Alternator Skill 2 - Control the Output Voltage of an Alternator Objective 8 - Describe the Function of a Field Discharge Circuit Advanced Electrical Systems for Manufacturing Technicians 4 | P a g e

Objective 9 - Describe the Operation of a Field Discharge Circuit Self Review 2 Segment 3 - Alternator Output Frequency Objective 10 - Describe How to Control the Output Frequency of an Alternator Objective 11 - Describe How to Calculate the Output Frequency of an Alternator and Explain Its Importance Skill 3 - Calculate the Output Frequency of an Alternator Skill 4 - Control the Frequency of an Alternator Self Review 3 10. Alternator Synchronization Methods Segment 1 - Three Dark Synchronization Method Objective 1 - Describe the Function of Connecting Alternators in Parallel Objective 2 - Define Synchronism and Explain Its Importance Objective 3 - List Three Common Methods Used to Synchronize Alternators and Give an Application of Each Objective 4 - Describe How to Synchronize Alternators Using the Three Dark Method Skill 1 - Synchronize an Alternator to the Line Using the Three Dark Method Self Review 1 Segment 2 - Two Bright, One Dark Synchronization Method Objective 5 - Describe How to Synchronize Alternators Using the Two Bright, One Dark Method Self Review 2 Segment 3 - Synchroscope Method Objective 6 - Describe How to Synchronize Alternators Using a Synchroscope Skill 2 - Synchronize an Alternator to the Line Using a Synchroscope Self Review 3 11. Introduction to Raceways Segment 1 - Conduit Basics Objective 1 - Describe the Function of a Wiring System Objective 2 - Describe the Function of the Four Basic Parts of a Wiring System Objective 3 - Describe the Function of Conduit and List Five Types Activity 1 - Conduit Identification and Familiarization Self Review 1 Segment 2 - EMT Conduit Cutoff and Preparation Objective 4 - Describe Three Methods by Which Conduit Is Cut Objective 5 - Describe the Construction and Operation of a Hacksaw Activity 2 - Hacksaw Component Identification Skill 1 - Change a Blade on a Hacksaw Objective 6 - Describe the Function of a Pipe Vise and Give Three Types Objective 7 - Describe the Construction and Operation of a Bench Vise with Pipe Jaws Activity 3 - Bench Vise Component Identification Objective 8 - Describe Six Safety Rules to Follow When Operating the Bench Vise Skill 2 - Use a Bench Vise to Hold Conduit Skill 3 - Cut EMT Conduit to Length Using a Hacksaw Objective 9 - Describe the Function of Deburring Conduit and Give Four Tools That Can Be Used Skill 4 - Deburr Conduit Self Review 2 Segment 3 - Conduit Bodies and Boxes Objective 10 - Describe the Function of an Electrical Box and Give an Application Activity 4 - Power Distribution Component and Trainer Identification Objective 11 - Describe the Function of a Conduit Body and Give an Application Self Review 3 Segment 4 - Conduit Fittings Objective 12 - Describe the Function of a Conduit Fitting Objective 13 - Describe the Function and Operation of Three Types of Connectors Skill 5 - Calculate Conduit Length Given an Application Advanced Electrical Systems for Manufacturing Technicians 5 | P a g e

Skill 6 - Connect EMT between Two Boxes Objective 14 - Describe the Function of a Coupling Skill 7 - Couple EMT Conduit Objective 15 - Describe the Function of a Conduit Strap and List Three Types Self Review 4 12. Conduit Sizing and Wire Pulling Techniques Segment 1 - Raceway Specification and Selection Objective 1 - Describe Percentage of Fill and Its Importance in Raceway Selection Objective 2 - Describe Two Methods Used to Select Raceway Diameter Skill 1 - Use NEC Tables to Select the Proper Size Raceway for Same Size/Type Conductors Objective 3 - Describe the Seven Steps Used to Determine Conduit Size When Conductors Are of Different Size and/or Type Skill 2 - Determine Conduit Size When Conductors Are of Different Size and/or Types Self Review 1 Segment 2 - Conduit Body and Electrical Box Selection Objective 4 - Describe Why Electrical Codes Limit the Number of Conductors in an Electrical Box Objective 5 - Describe How to Select the Correct Size Electrical Box Objective 6 - Describe How Conduit Bodies Are Selected Skill 3 - Determine Electrical Box Size When Conductors Are the Same Size Skill 4 - Determine Electrical Box Size When Conductors Are of Different Sizes Self Review 2 Segment 3 - Conductor Pulling Objective 7 - Describe Three Methods Used to Pull Conductors Skill 5 - Pull Conductors Using Fish Tape Self Review 3 Segment 4 - Power Distribution System Installation Objective 8 - Describe the Function of a Bus Bar and Give an Application Objective 9 - Describe the Function of a Bus Plug Skill 6 - Connect a Bus Plug to a Bus Bar Skill 7 - Design and Install a Wiring System Given Specifications Self Review 4 13. Basic Conduit Bending Segment 1 - Conduit Benders Objective 1 - Describe the Function of Conduit Bending and List Three Basic Types of Bends Objective 2 - Describe the Function of a Conduit Bender and Two Methods That Are Used to Bend Conduit Objective 3 - Describe Four Types of Benders Used with Metallic Conduit Objective 4 - Describe the Construction and Operation of a Hand Bender Activity 1 - Identify the Components of a Hand Bender Self Review 1 Segment 2 - Basic Conduit Bending Objective 5 - Define the Components of a 90° Bend Objective 6 - Describe Bender Take-up and Its Importance in Making a 90° Bend Objective 7 - Describe the Five Steps Used to Determine Bender Take-up Skill 1 - Determine the Take-up of a Hand Bender Objective 8 - Describe the Five Steps to Lay Out Accurate Leg Lengths and Stub Lengths Skill 2 - Lay Out and Bend EMT with Proper Leg Length and Stub-up Self Review 2 Segment 3 - Offset Bends Objective 9 - Describe the Components of an Offset Bend Objective 10 - Describe the Four Steps Used to Determine and Locate the Bend Centers of an Offset Bend Skill 3 - Determine and Locate the Bend Centers of an Offset Bend Skill 4 - Bend an Offset in EMT Conduit Skill 5 - Construct a Raceway of EMT Conduit Advanced Electrical Systems for Manufacturing Technicians 6 | P a g e

Self Review 3 14. Control Logic Segment 1 - Logic Elements (AND, OR) Objective 1 - Describe the Function of Relay Logic Control Circuits Objective 2 - List the Six Elements of Control Logic Objective 3 - Describe the Function of AND Logic and Give an Application Skill 1 - Connect and Operate an AND Logic Control Circuit Objective 4 - Describe the Function of OR Logic and Give an Application Skill 2 - Connect and Operate an OR Logic Control Circuit Self Review 1 Segment 2 - Logic Elements (NOT, NOR, NAND) Objective 5 - Describe the Function of NOT Logic and Give an Application Skill 3 - Connect and Operate a NOT Logic Control Circuit Objective 6 - Describe the Function of NOR Logic and Give an Application Skill 4 - Connect and Operate a NOR Logic Control Circuit Objective 7 - Describe the Function of NAND Logic and Give an Application Skill 5 - Connect and Operate a NAND Logic Control Circuit Objective 8 - Describe the Function of MEMORY Logic and Give an Application Self Review 2 Segment 3 - Ladder Diagrams Objective 9 - Describe the Function of a Ladder Diagram Objective 10 - Describe the Function of the Four Components of a Ladder Diagram Activity 1 - Identify the Four Basic Components of a Ladder Diagram Objective 11 - Explain Five Rules of Drawing a Ladder Diagram Skill 6 - Read and Interpret the Operation of a Circuit Given a Ladder Diagram Skill 7 - Connect and Operate a Logic Circuit Given a Ladder Diagram Skill 8 - Design a Ladder Diagram Using One or More Logic Elements Self Review 3 Segment 4 - Electro-Pneumatic Solenoid Valves Objective 12 - Describe the Function of a Solenoid-Operated Fluid Power Valve Objective 13 - Describe the Function of a Power Diagram Skill 9 - Connect and Operate a Circuit Using a Solenoid Valve Given a Ladder Diagram Skill 10 - Design a Control Circuit in a Ladder Diagram Format to Operate a Solenoid Valve Self Review 4 15. Timers and Advanced Systems Segment 1 - Time-Delay Relays Objective 1 - Describe the Function of a Time-Delay Relay and Give an Application Objective 2 - Describe the Operation of an On-Delay Timer Relay and Give Its Ladder Diagram Symbol Skill 1 - Connect and Operate a Control Circuit with a Timer Relay Skill 2 - Design a Time-Driven Traffic Light Circuit Objective 3 - Describe the Operation of an Off-Delay Timer Relay and Give Its Schematic Symbol Self Review 1 Segment 2 - Time-Delay Relay Applications Objective 4 - Describe the Operation of a Timer Relay in an Unloaded Motor Start Circuit Skill 3 - Connect and Operate a Control Circuit to Perform an Unloaded Start of a Motor Objective 5 - Describe the Operation of a Timer Relay in a Cylinder Dwell Circuit Skill 4 - Design a Control Circuit to Perform a Cylinder Dwell Objective 6 - Describe the Function of a Time-Delay Relay in Time-Driven Sequencing Skill 5 - Design a Control Circuit to Perform Time-Driven Sequencing Self Review 2 Segment 3 - Multiple Cylinder Control Objective 7 - Describe the Function of Multiple Cylinders in a Machine

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Objective 8 - Describe How Multiple Cylinders Are Controlled Using One Limit Switch and Give an Application Skill 6 - Design a Dual-Cylinder Sequence Circuit Using One Limit Switch Objective 9 - Describe How Multiple Cylinders Are Controlled with Multiple Limit Switches and Give an Application Skill 7 - Connect and Operate a Dual-Cylinder Control Circuit Using Two Limit Switches Skill 8 - Design a Continuous-Cycle Multiple-Cylinder Circuit Self Review 3 Segment 4 - Machine Modes of Operation Objective 10 - Describe the Function of Manual and Automatic Modes in Machine Operation Skill 9 - Connect and Operate a Circuit Having Both Automatic and Manual Modes of Operation Objective 11 - Describe Two Applications of Manual Controls Skill 10 - Connect and Operate a Control Circuit to Simulate a Two-Pushbutton Jog Circuit Objective 12 - Describe Five Basic Guidelines to Follow When Working with Manual Control Circuits Skill 11 - Connect and Operate a Two-Pushbutton Jog Circuit That Will Jog Two Cylinders Independently Skill 12 - Design a Continuous-Cycle, Synchronized Cylinder Circuit with a Manual Mode Self Review 4 16. Automatic Input Devices 1 Segment 1 - Limit Switches Objective 1 - Describe the Functions of Four Types of Automatic Input Devices and Give an Application of Each Objective 2 - Describe the Operation of a Limit Switch and Give Its Schematic Symbol Skill 1 - Connect and Operate a Limit Switch Skill 2 - Design an Overhead Door Motor Control Circuit Self Review 1 Segment 2 - Float Switches Objective 3 - Describe the Operation of a Float Switch and Give Its Schematic Symbol Skill 3 - Connect and Operate a Float Switch Objective 4 - Describe the Operation of a Pump Control Circuit Skill 4 - Connect and Operate a Pump Control Circuit Self Review 2 Segment 3 - Pressure Switches Objective 5 - Describe the Operation of a Pressure Switch and Give Its Schematic Symbol Skill 5 - Connect and Operate a Pressure Switch Skill 6 - Design a Pump Control Circuit That Includes H-O-A Operation Objective 6 - Describe How to Test an Automatic Input Switch Skill 7 - Test an Automatic Input Switch Self Review 3 Segment 4 - Sequence Control Objective 7 - Describe the Function of a Sequence Control Circuit and Give an Application Objective 8 - Describe the Operation of a Sequence Control Skill 8 - Connect and Operate a Sequence Control Circuit Skill 9 - Troubleshoot a Sequence Control Circuit Skill 10 - Design a Sequence Control Circuit Self Review 4 17. Sequencing Control Segment 1 - Relay Operation Objective 1 - Describe the Function of an Electromechanical Relay and Give an Application Objective 2 - Describe the Operation of an Electromechanical Relay and Give Its Ladder Diagram Symbol Activity 1 - Relay Operation Skill 1 - Read and Interpret a Basic Ladder Diagram with Detached Symbology Self Review 1 Segment 2 - Relay Applications Advanced Electrical Systems for Manufacturing Technicians 8 | P a g e

Objective 3 - Describe the Operation of a Relay Used to Energize a Fluid Power Valve Solenoid Skill 2 - Connect and Operate a Relay to Energize a Fluid Power Solenoid Objective 4 - Describe the Operation of a Relay Performing Control Logic Skill 3 - Design a Logic Circuit that Uses a Relay Objective 5 - Describe the Function and Operation of a Seal-In Circuit Skill 4 - Connect and Operate a Relay to Perform a Seal-In Function Self Review 2 Segment 3 - Limit Switch Operation Objective 6 - Describe the Function of a Limit Switch and Give an Application Objective 7 - Describe the Operation of a Limit Switch and Give Its Schematic Symbol Activity 2 - Limit Switch Operation Objective 8 - Describe the Operation of a Limit Switch in an Event Sequencing Circuit Skill 5 - Connect and Operate an Event Sequencing Circuit Given a Ladder Diagram Skill 6 - Design a Logic Circuit That Uses a Limit Switch to Sequence an Event Self Review 3 Segment 4 - Limit Switch Applications Objective 9 - Describe the Operation of a Limit Switch in a Single-Cycle Cylinder Reciprocation Circuit Skill 7 - Connect and Operate a Single-Cycle Cylinder Reciprocation Circuit Objective 10 - Describe the Operation of a Limit Switch in an Event DeEnergizing Circuit Objective 11 - Describe the Operation of a Limit Switch in a Continuous-Cycle Reciprocation Circuit Skill 8 - Connect and Operate a Continuous-Cycle Cylinder Reciprocation Circuit Objective 12 - Describe the Operation of a Safety Interlock Circuit Skill 9 - Design a Continuous-Cycle Cylinder Reciprocation Circuit with a Safety Interlock Self Review 4 18. Pneumatic Control Circuit Wiring Segment 1 - Introduction to Pneumatics Objective 1 - Describe the Operation of a Basic Pneumatic System Objective 2 - Describe How to Read a Pressure Gauge Objective 3 - Describe How to Adjust a Pressure Regulator Skill 1 - Adjust a Pressure Regulator Self Review 1 Segment 2 - Electro-Pneumatic Valves Objective 4 - Describe the Operation of a Pneumatic Cylinder Objective 5 - Describe the Operation of a 5-Port, 3-Position Pneumatic DCV Objective 6 - Describe the Operation of a Solenoid-Operated Pneumatic DCV Skill 2 - Manually Operate an Electro-Pneumatic Valve Self Review 2 Segment 3 - Pneumatic Schematics Objective 7 - Describe How to Interpret a Pneumatic Schematic Diagram Objective 8 - Describe How to Interpret an Electro-Pneumatic Power Diagram Skill 3 - Interpret an Electro-Pneumatic Power Diagram Self Review 3 Segment 4 - Electro-Pneumatic System Installation Objective 9 - Describe How to Connect Pneumatic System Control Wiring Skill 4 - Connect and Operate a Pneumatic Control Circuit Given an Electrical Print Objective 10 - Describe How to Adjust Pneumatic Actuator Speed Skill 5 - Adjust Pneumatic Actuator Speed Self Review 4 19. PLC and VFD Electrical Control Wiring Segment 1 - PLC and VFD Installation Objective 1 - Describe the Elements of a Panel Installation Drawing Package Objective 2 - Describe How to Mount a Programmable Controller in an Enclosure Skill 1 - Install a PLC into an Electrical Enclosure Advanced Electrical Systems for Manufacturing Technicians 9 | P a g e

Objective 3 - Describe How to Mount a VFD in an Electrical Enclosure Skill 2 - Install a VFD into an Electrical Enclosure Self Review 1 Segment 2 - Wiring a PLC in an Electrical Enclosure Objective 4 - Describe How to Wire and Test PLC Ground and Supply Power Circuits Objective 5 - Describe How to Wire and Test a MCR Circuit Skill 3 - Wire and Test PLC Power and MCR Circuits in an Electrical Enclosure Objective 6 - Describe How to Wire PLC Discrete Inputs and Outputs Objective 7 - Describe How to Test and Startup a PLC Installation Skill 4 - Wire and Test PLC Control and I/O Wiring Circuits in an Electrical Enclosure Skill 5 - Wire and Operate a Forward/Reverse Motor Control System That Uses PLC Discrete I/O Self Review 2 Segment 3 - VFD Motor Control Objective 8 - Describe How to Wire Ground, Power, and Motor Circuits to a VFD Skill 6 - Wire Supply Power and Ground to a VFD in an Electrical Enclosure Objective 9 - Describe How to Interface a VFD with PLC Discrete I/O Objective 10 - Describe How to Test and Start Up a VFD Installation Skill 7 - Wire and Operate a Motor Control System Using VFD/PLC Discrete I/O Skill 8 - Wire and Operate an Interlocked Motor to a VFD Motor Control System Self Review 3 Segment 4 - Wiring a VFD and PLC in an Electrical Enclosure Objective 11 - Describe How to Interface and Operate a VFD Using MODBUS Skill 9 - Wire and Operate a VFD/PLC Motor Control System That Uses MODBUS Communications Self Review 4 20. HMI, Ethernet, and Analog Wiring Segment 1 - HMI Panel Installation Objective 1 - Describe How to Mount an HMI Panel Objective 2 - Describe How to Wire and Test HMI Panel Ground and Power Circuits Skill 1 - Wire and Test HMI Panel Ground and Power Circuits Self Review 1 Segment 2 - HMI Panel Interfacing and Testing Objective 3 - Describe How to Construct and Test a Cat 5 Ethernet Cable Skill 2 - Construct and Test a Cat 5 Ethernet Cable Objective 4 - Describe How to Interface and Test an HMI Panel and PLC via Ethernet II Skill 3 - Interface and Test an HMI Panel and PLC via Ethernet Self Review 2 Segment 3 - Ethernet Switch Installation Objective 5 - Describe How to Install and Test an Ethernet Switch Skill 4 - Install and Test an Ethernet Switch Self Review 3 Segment 4 - Analog Interfacing Objective 6 - Describe How to Install and Wire Power to a 2-Wire DIN Rail Mounted Transmitter Skill 5 - Install and Wire Power to a 2-Wire DIN Rail Mounted Transmitter Objective 7 - Describe How to Interface a 2-Wire, DIN Rail Mounted Transmitter to an Analog Input and Test Its Operation Skill 6 - Interface a 2-Wire DIN Rail Mounted Transmitter to an Analog Input and Test Its Operation Objective 8 - Describe How to Interface a Thermocouple to a Transmitter Skill 7 - Interface a Thermocouple to a Transmitter Self Review 4 21. Systems Troubleshooting Segment 1 - Introduction to Systems Troubleshooting Objective 1 - Describe a Six-Step Troubleshooting Sequence Objective 2 - Describe Five Types of In-Circuit Component Tests Advanced Electrical Systems for Manufacturing Technicians 10 | P a g e

Objective 3 - Describe How to Test and Analyze Circuit Signals Skill 1 - Perform and Analyze Circuit Signal Tests Self Review 1 Segment 2 - Troubleshooting Methods Objective 4 - Describe Four Methods of Systems Level Troubleshooting and Give an Advantage of Each Skill 2 - Use the Symptom and Cause Troubleshooting Method to Isolate a Bad Component Skill 3 - Use the Output-Back Troubleshooting Method to Isolate a Bad Component Skill 4 - Use the Half-Split Troubleshooting Method to Isolate a Bad Component Self Review 2 Segment 3 - Systems Troubleshooting Objective 5 - Describe How to Troubleshoot a Two-Wire Control Circuit Skill 5 - Troubleshoot a Two-Wire Control System Objective 6 - Describe How to Troubleshoot a Three-Wire Control Circuit Skill 6 - Troubleshoot a Three-Wire Control System Self Review 3 Segment 4 - Troubleshooting Motor Control Circuits Skill 7 - Troubleshoot a Reversing Motor Control Circuit Skill 8 - Troubleshoot a Circuit That Has Manual and Automatic Modes Skill 9 - Troubleshoot a Sequence Control Circuit Skill 10 - Troubleshoot a Motor Control Circuit That Uses a Timer Self Review 4

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