FRETSAW
STOCK No.30414 PART No.FS16A • INSTRUCTIONS • IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY TO ENSURE THE SAFE AND EFFECTIVE USE OF THIS TOOL.
06/99 FRETSAW ■ STOCK No.30414 ■ FS16A.
CONTENTS: Page Nos. Specification/guarantee...... 1 Power supply ...... 2 General safety instructions for machine tools ...... 3 Additional safety instructions for fretsaws ...... 4 Glossary of terms for woodworking...... 5 Unpacking and checking contents...... 5 Getting to know your fretsaw ...... 6 Operation ...... 7 Basic fretsaw operation ...... 8 Making internal scroll cuts...... 8 Setting the table for horizontal or bevel cutting ...... 9 Aligning the bevel indicator ...... 10 Removing and installing pin end and plain end blades...... 12 Mounting the fretsaw to a bench ...... 14 Maintenance ...... 15 Troubleshooting...... 16
DECLARATION OF CONFORMITY
We Draper Tools Ltd. Hursley Road, Chandlers Ford, Eastleigh, Hampshire. SO53 1YF. England. Declare under our sole responsibility that the product: Stock Number:- 30414. Part Number:- FS16A. Description:- Fretsaw. To which this declaration relates is in conformity with the following directive(s) 73/23/EEC & 89/336/EEC. With reference to: BS EN 61029-1 1996.
JOHN DRAPER Managing Director SPECIFICATION
Whilst every effort has been made to ensure accuracy of information given in this manual is correct at the time of going to print, the Draper Tools policy of continuous improvement determines the right to change specification without notice.
Maximum cut...... 50mm (2") Throat depth ...... 400mm (16") Blade length ...... 127mm (5") Cuts per minute...... 1450 Stroke...... 19mm Table size...... 374 x 200mm Table tilt ...... 0-45° Machine dimensions...... 400 x 216 x 220mm Motor...... 93W (230V/A.C.) Nett/gross weight ...... 20/23kg
The typical sound pressure level of this tool is less than 70db (A).
WEAR EAR PROTECTION
GUARANTEE
Draper machine tools have been carefully tested and inspected before shipment and are guaranteed to be free from defective materials and workmanship for a period of 12 months from the date of purchase except where tools are hired out when the guarantee period is reduced to ninety days from the date of purchase. Should the machine develop any fault, please return the complete tool to your nearest authorized warranty repair agent or contact Draper Tools Limited, Chandler's Ford, Eastleigh, Hampshire, SO53 1YF. England. Telephone: (01703) 266355. If upon inspection it is found that the fault occurring is due from defective materials or workmanship, repairs will be carried out free of charge. This guarantee does not apply to normal wear and tear, nor does it cover any damage caused by misuse, careless or unsafe handling, alterations, accident, or repairs attempted or made by any personnel other than the authorized Draper warranty repair agent. This guarantee applies in lieu of any other guarantee expressed or implied and variations of its terms are not authorized. Your Draper guarantee is not effective unless you can produce upon request a dated receipt or invoice to verify your proof of purchase within the 12 month period. Please note that this guarantee is an additional benefit and does not affect your statutory rights.
DRAPER TOOLS LIMITED
- 1 - POWER SUPPLY
CONNECTING YOUR MACHINE TO THE POWER SUPPLY: (230V ONLY) To eliminate the possibility of an electric shock your machine has been fitted with a BS approved, non rewireable moulded plug and cable which incorporates a fuse, the value of which is indicated on the pin face of the plug. Should the fuse need to be replaced an approved BS1362 fuse must be used of the same rating, marked thus . The fuse cover is detachable, never use the plug with the cover omitted. If a replacement fuse cover is required, ensure it is of the same colour as that visible on the pin face of the plug (i.e. red). Fuse covers are available from your Draper Tools stockist. If the fitted plug is not suitable, it should be cut off and destroyed. *The end of the cable should now be suitably prepared and the correct type of plug fitted. See below. *WARNING: A plug with bare flexible wires exposed is hazardous if engaged in a live power socket outlet. WARNING THIS APPLIANCE MUST BE EARTHED. Green and Yellow - Earth, Blue - Neutral, Brown - Live. As these colours may not correspond with the coloured markings identifying the terminals in your plug, proceed as follows: The wire which is coloured green and yellow must be connected to the terminal in the plug which is marked with the letter ‘E’ or by the earth symbol or coloured green or green and yellow. The wire which is coloured blue must be connected to the terminal which is marked with the letter 'N' or coloured black or blue. The wire which is coloured brown must be connected to the terminal which is marked with the letter 'L' or coloured red or brown. (N.B. Three phase machines must be connected by a qualified electrician).
EXTENSION LEAD CHART: Extension lead sizes shown assure a voltage drop of not more than 5% at rated load of tool.
Ampere rating (on Name plate) 3 6 10 13 Extension cable length Wire Size mm2 7.5m 0.75 0.75 1.0 1.25 15m 0.75 0.75 1.0 1.5 22.5m 0.75 0.75 1.0 1.5 30m 0.75 0.75 1.25 1.5 45m 0.75 1.25 1.5 2.5
- 2 - GENERAL SAFETY INSTRUCTIONS FOR POWER TOOLS
WARNING Please read the following instructions carefully, failure to do so could lead to serious personal injury.
IMPORTANT Draper Tools Limited recommends that this machine should not be modified or used for any application other than that for which it was designed. If you are unsure of its relative applications do not hesitate to contact us in writing and we will advise you.
1. KNOW YOUR POWER TOOL 15. DISCONNECT POWER TO THE TOOL Read and understand the owner's manual and labels affixed When not in use, before servicing and when changing to the tool. Learn its application and limitations as well as accessories such as cutters, etc. the specific potential hazards peculiar to this tool. 16. AVOID ACCIDENTAL STARTING 2. KEEP WORK AREA CLEAN Make sure the switch is in the OFF position before plugging Cluttered areas and benches invite accidents. Floors must the machine into the power supply. not be slippery due to oil or sawdust. 17. NEVER LEAVE MACHINE RUNNING UNATTENDED 3. AVOID DANGEROUS ENVIRONMENTS Turn power off. Do not leave machine until it comes to a Do not use power tools in damp or wet locations, or expose complete stop. them to rain. Keep work area well lit. Provide adequate 18. DO NOT ABUSE THE CORD space surrounding the work area. Do not use in Never carry the tool by the power cable or pull it from environments with a potentially explosive atmosphere. the socket. Keep the power cable away from heat, oil and 4. KEEP CHILDREN AWAY sharp edges. All visitors should be kept a safe distance from work area. 19. NEVER STAND ON TOOL 5. STORED TOOLS Serious injury could occur if the tool is tipped or if the When not being used, all tools should be stored in a dry, cutting tool is accidentally contacted. Do not store locked cupboard or out of the reach of children. materials above or near the tool, so that it is necessary to stand on the tool to reach them. 6. WEAR PROPER CLOTHING Do not wear loose clothing, neckties or jewellery (rings, 20. CHECK DAMAGED PARTS wristwatches) to catch in moving parts. NONSLIP footwear Check for damage to parts, breakage of parts, mountings is recommended. Wear protective hair covering to contain and any other conditions that may affect its operation. long hair. Roll long sleeves above the elbow. A guard or other part that is damaged should be properly repaired or replaced. 7. USE SAFETY GOGGLES (Head Protection) 21. KEEP GUARDS IN PLACE Wear CE approved safety goggles at all times. Normal And in working order. spectacles only have impact resistant lenses, they are NOT safety glasses. Also, use face or dust mask if application is 22. MAINTAIN TOOLS WITH CARE dusty and ear protectors (plugs or muffs) during extended Keep tools sharp and clean for the best and safest periods of operation. performance. Follow instructions for lubricating and changing accessories. All extension cables must be 8. NOISE LEVELS checked at regular intervals and replaced if damaged. Some types of machines may have high noise levels when Always keep the hand grips on the tool clean, dry and free working. In such cases ear protection must be worn. of oil and grease. 9. VIBRATION LEVELS 23. USE RECOMMENDED ACCESSORIES Hand held power tools produce different vibration levels. Consult the owners manual for recommended accessories. You should always refer to the specifications and relevant Follow the instructions that accompany the accessories. Health and Safety guide. The use of improper accessories may cause hazards. 10. DUST EXTRACTION 24. REMOVE ADJUSTING KEYS AND WRENCHES If your tool is fitted with a dust extraction fitting, always Form a habit of checking to see that keys and adjusting ensure that it is connected and being used with a dust wrenches are removed from the tool before turning it on. extractor. Vacuum cleaners can be used if suitable for the material being extracted. 25. SECURE WORK Use clamps or a vice to hold work. This frees both hands to 11. PROTECT YOURSELF FROM ELECTRIC SHOCK operate the tool. When working with power tools, avoid contact with any earthed items (e.g. pipes, radiators, hobs and 26. DO NOT OVERREACH refrigerators, etc.). If you are using a power tool in extreme Keep proper footing and balance at all times. conditions (e.g. high humidity or generating metal dust), 27. USE RIGHT TOOL always use an RCD (residual current device) at the power Do not force the tool or attachment to do a job for which it socket. was not designed. 12. STAY ALERT 28. DO NOT FORCE TOOL Always watch what you are doing and use common sense. It will do the job better and safer at the rate for which it Do not operate a power tool when you are tired or under was designed. the influence of alcohol or drugs. 29. DIRECTION OF FEED 13. WHEN WORKING OUT OF DOORS Feed work into a blade or cutter against the direction of Only use extension leads designed for that purpose. rotation of the blade or cutter only. 14. ACCESS TO MAINS SOCKET 30. WHEN DRILLING OR SCREWING INTO WALLS If a stationary machine is fitted with a moulded plug and Always make sure there is no danger of hitting any hidden cable, the machine should not be positioned so that access power cables, water or gas pipes in the wall. to the mains socket is restricted. IMPORTANT NOTE Residual Risk. Although the safety instructions and operating manuals for our tools contain extensive instructions on safe working with power tools, every power tool involves a certain residual risk which can not be completely excluded by safety mechanisms. Power tools must therefore always be operated with caution !
- 3 - ADDITIONAL SAFETY INSTRUCTIONS FOR FRETSAWS
Safety is a combination of operator common They have a tendency to roll while sense and alertness at all times when the fretsaw being cut causing the blade to bite. is being used. Use vee blocks to control the workpiece. BEFORE USING THE SAW: h. To avoid: WARNING FOR YOUR OWN SAFETY, DO NOT TRY TO USE i. Never leave the fretsaw with the power YOUR FRETSAW UNTIL IT IS COMPLETELY on or before the machine has come to ASSEMBLED AND INSTALLED ACCORDING TO a complete stop. THE INSTRUCTIONS AND UNTIL YOU ii. Do not perform layout, assembly or set UNDERSTAND THE FOLLOWING. up work on the table while the saw is 1. Your fretsaw must be bolted securely to a in operation. workbench. In addition, if there is any iii. Turn saw off and remove plug from tendency for the fretsaw to move during power supply before installing or certain operations, bolt your fretsaw removing any accessory or workbench to the floor. attachment. 2. Location. This fretsaw is intended for use in iv. Never turn your fretsaw on before dry conditions. clearing the table of all objects (tools, 3. Protect eyes, hands, face, ears and body. scraps of wood etc.) except for the a. To avoid being pulled into the blade: workpiece and related feed or support devices for the operation planned. i. Roll long sleeves above elbows. ii. Do not wear 4. Should any part of this fretsaw be missing, a. Gloves. damaged or any electrical component fails to perform properly, turn off power and remove b. Jewellery. plug from power supply, replace damaged, c. Ties or other loose clothing. missing and/or failed parts before resuming iii. Tie back long hair. operation b. Do not cut pieces of material too small to 5. Think safety - safety is a combination of hold by hand outside the blade guard. operator common sense and alertness c. Avoid awkward hand positions where a whenever the fretsaw is in operation. The sudden slip could cause your hand to move operation of any power tool can result in into the blade. foreign objects being thrown into eyes, which d. To avoid lifting of the workpiece make sure can result in severe eye damage. Always wear the blade teeth point downward towards safety goggles which comply to a recognised the table. standard. e. To avoid blade breakage always adjust blade tension correctly. WARNING FOR YOUR OWN SAFETY f. To avoid losing control of the workpiece or Read and understand the manual before tool: operating this fretsaw. i. When cutting a large piece of material 1. Always wear safety goggles or face shield make sure it is fully supported at table which comply to a recognised standard. height. ii. Hold the workpiece firmly against the 2. Plan your work to protect your eyes, hands, table. face and ears. iii. Do not feed the material too fast while 3. Never leave the fretsaw with the power on. cutting. Only feed the material fast enough so that the blade will cut 4. Adjust blade tension by hand before turning without overloading. ‘on’. iv. Use caution when cutting off material 5. Maintain control of the workpiece at all times, which is irregular in cross section and holding firmly against the table. could pinch the blade before the cut is completed. A piece of moulding, for DO NOT ALLOW FAMILIARITY (GAINED FROM example, must lay on the table and not FREQUENT USE OF YOUR FRETSAW) TO CAUSE A be permitted to rock while being cut. CARELESS MISTAKE. ALWAYS REMEMBER THAT v. Use caution when cutting off round A CARELESS FRACTION OF A SECOND IS material such as dowel rods or tubing. ENOUGH TO CAUSE A SEVERE INJURY.
- 4 - GLOSSARY OF TERMS FOR WOODWORKING
1. Kerf - the slot cut by the blade. 4. Blade tooth set - the distance that the edge of 2. Leading edge - the edge of the workpiece the sawblade tooth is bent (on set) outward from which is pushed into the blade first. the side of the blade. 3. Sawblade path - the area of the workpiece 5. Trailing edge - the workpiece edge last cut by directly in line with and moving toward the the sawblade. sawblade edge. 6. Workpiece - the item on which the cutting operation is being performed.
UNPACKING AND CHECKING CONTENTS
WARNING For your own safety, never connect plug to power supply until all assembly steps are completed and you have read and understood the safety and operational instructions.
CAUTION Never lift this saw by the arm which holds the blade or damage will occur. ✪✌ Fretsaw Separate all parts from packaging materials and ✫✌ Blade guard check each item with illustration and parts list. Make certain all items are accounted for before ✬✌ Hexagon key discarding any packaging material. ✭✌ Plain end blade holders If any parts are missing, do not attempt to ✮✌ Bag of 15 (approx.) pin end blades assemble or use the fretsaw until the missing parts are obtained and installed correctly. ✯✌ Blower assembly