M/s. JNP PRODUCTS Environmental Clearance (Form-1)
FORM-1 APPLICATION FOR EC
(ORGANIC CHEMICALS INDUSTRY).
APPLICATION UNDER SCHEDULE 5(f)
(Addition of alternate fuel: Coal to Existing Boiler)
JNP PRODUCTS PLOT NO. : 748/1, GIDC, JHAGADIA
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M/s. JNP PRODUCTS Environmental Clearance (Form-1)
FORM 1
(I) BASIC INFORMATION S.NO ITEM DETAILS 1 Name of the Project M/s. JNP PRODUCTS 2 Sr. No in the Schedule 5 (f) Synthetic organic chemicals industry, other synthetic organic chemicals and chemical intermediates). Category: B Project 3 Proposed capacity / area / length / Sr. Name of Production Capacity in M.T. tonnage to be handled / command area / No. Products / Month lease area / number of wells to be Existing Proposed Total drilled. 4-AMINO * TPA – Ton/Annum 1 PHENOL 1650 0 1650 (SLURRY) Note: EC application is made for addition of Alternate Fuel i.e Coal @13 MT/Month to 2 existing 2 Nos. of boilers having fuel Briquettes (Bio-Fuel) & Natural Gas and addition of 1 DG Set-250 KVA. 4 New / Expansion / Modernization Expansion 5 Existing Capacity / Area Etc. 4-AMINO PHENOL (SLURRY): 1650 MT/MONTH. NO CHANGE IN PRODUCTION CAPACITY. ADDITION OF ALTERNATE FUEL COAL TO EXISTING BOILERS. Category of the Project “B” 7 Does it attract the General Condition? If No. Not applicable. yes Please specify. 8 Does it attract the specific condition? If No. Not applicable. yes please specify. 9 Location of the Project Kindly refer Annexure - 1 Plot / Survey / Khasra No. Plot No. 748/1, GIDC, Jhagadia Di: Bharuch, Gujarat Village Jhagadia Tehsil Jhagadia District Bharuch State Gujarat 10 Nearest railway station/airport along Ankleshwar Railway Station – 21 Km approximately with distance in Kms. Vadodara Airport – 100 Km approximately 11 Nearest Town, City, District District Centre Bharuch is at 23 km Headquarters, along with distance in KMS. 12 Village Panchayats, zilla Parishad, Plot No. 748/1, GIDC, Jhagadia, Municipal Corporation, Local Body Di: Bharuch, Gujarat, Pin:393110 (Complete Postal Address with
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M/s. JNP PRODUCTS Environmental Clearance (Form-1)
telephone numbers to be given)
13 Name of the Applicant Mr. Samir K. Patel , Partner 14 Registered Address Plot No. 748/1, GIDC, Jhagadia, Di: Bharuch, Gujarat, Pin:393110 15 Address of Correspondence Plot No. 748/1, GIDC, Jhagadia, Di: Bharuch, Gujarat, Pin:393110 Name Mr. Samir K. Patel , Partner Designation (Owner / Partner / CEO) Partner Address Plot No. 748/1, GIDC, Jhagadia, Di: Bharuch, Gujarat, Pin:393110 Pin code 393110 Email [email protected] Telephone Number 02645226291 Mobile: 9825307071 Fax Number - 16 Details of Alternate Sites Examined if Not Applicable. Unit is existing. any. Location of these sites should be shown on a topo sheet. 17 Interlinked Projects No Interlinked projects 18 Whether separate application of No Interlinked Projects interlinked project has been submitted 19 If yes, date of Submission No Interlinked Projects 20 If no, reason. No Interlinked Projects 21 Whether the proposal involves approval Not Applicable as the unit lies within GIDC- / clearance under: If yes details of the Jhagadia. same and their status to be given. The forest (Conservation) Act, 1980 The Wildlife (Protection) Act, 1972 The CRZ Notification, 1991 22 Whether there is any Government Order No. Not Applicable / Policy relevant / relating to the Site. 23 Forest Land involved (hectares) No. Not Applicable 24 Whether there is any litigation pending No. Not Applicable against the project and or land in which the project is proposed to be set up? a) Name of the Court b) Case No. c) Orders/directors of the Court if any and its relevance with the proposed project.
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M/s. JNP PRODUCTS Environmental Clearance (Form-1)
(II) ACTIVITY
1. Construction, operation or decommissioning of the Project involving actions, which will cause physical changes in the locality (topography, land use, changes in water bodies, etc.) Details thereof (with approximate quantities /rates, wherever possible) S. Information/Checklist confirmation Yes/ with source of information data No. No 1.1 Permanent or temporary change in land use, No Not Applicable as the unit lies within land cover or topography including increase in GIDC- Jhagadia. It is notified intensity of land use (with respect to local land industrial area. use plan) 1.2 Clearance of existing land, vegetation and No Not Applicable as the unit lies within buildings? GIDC- Jhagadia. It is notified industrial area. 1.3 Creation of new land uses? No GIDC-Jhagadia is a notified industrial area. 1.4 Pre-construction investigations e.g. bore No Unit is existing and proposed to add houses, soil testing? alternate fuel coal for existing Boilers. 1.5 Construction works? No Unit is existing and No Construction required. 1.6 Demolition works? No Not Required. 1.7 Temporary sites used for construction works No Not Required or Housing of construction workers? 1.8 Above ground buildings, structures or No Unit is existing. No above ground or earthworks including linear structures, cut and earthworks required. fill or excavations 1.9 Underground works including mining or No Not Applicable tunneling? 1.10 Reclamation works? No Not Applicable
1.11 Dredging? No Not Applicable
1.12 Offshore structures? No Not Applicable
1.13 Production and manufacturing processes? No Existing Manufacturing process has been displayed in Annexure- 5. Alternate Fuel Coal is proposed to be added for boiler where agri briquettes is used. 1.14 Facilities for storage of goods or materials? Yes Existing Raw Material / Products Storage details are given vide Annexure – 3.
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M/s. JNP PRODUCTS Environmental Clearance (Form-1)
1.15 Facilities for treatment or disposal of solid Yes It is a zero liquid discharge unit. waste or liquid effluents? Hazardous waste generated is stored on impervious area with enclosure and labeled as per category. The waste is being disposed as per the Amended Hazardous waste (M and Handling) rules, 2016. 1.16 Facilities for long term housing of operational No No housing for the operational workers? workers. 1.17 New road, rail or sea traffic during No Not Required construction or operation? 1.18 New road, rail, air waterborne or other No Not Required transport infrastructure including new or altered routes and stations, ports, airports etc? 1.19 Closure or diversion of existing transport No None routes or infrastructure leading to changes in traffic movements? 1.20 New or diverted transmission lines or No None pipelines? 1.21 Impoundment, damming, culverting, No None realignment or other changes to the hydrology of watercourses or aquifers? 1.22 Stream crossings? No None 1.23 Abstraction or transfers of water form ground No No abstraction of ground water. Water or surface waters? demand of the project be is met through GIDC-Jhagadia. 1.24 Changes in water bodies or the land surface No Drainage pattern not affected affecting drainage or run-off? 1.25 Transport of personnel or materials for No Not Required as unit is existing. construction, operation or decommissioning? 1.26 Long-term dismantling or decommissioning No Not Applicable or restoration works? 1.27 Ongoing activity during decommissioning No Not Applicable which could have an impact on the environment? 1.28 Influx of people to an area in either No Unit is existing. temporarily or permanently? 1.29 Introduction of alien species? No None 1.30 Loss of native species or genetic diversity? No None 1.31 Any other actions? No None
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M/s. JNP PRODUCTS Environmental Clearance (Form-1)
2. Use of Natural resources for construction or operation of the Project (such as land, water, materials or energy, especially any resources which are non-renewable or in short supply): Details thereof (with approximate Yes S. No. Information/checklist confirmation quantities /rates, wherever possible) /No with source of information data This is a existing unit within GIDC, Jhagadia and notified industrial by Govt. of Gujarat. Land especially undeveloped or agricultural 2.1 No Plot Land area of the project: 24000 land (ha) Square Meter. Copy of the Land Possession attached vide Annexure - 2 Total water requirements: 466 KLD Water Balance attached vide Annexure – 6 Water Existi Additi Total Consumption ng onal Process Water (expected source & competing users) Boiler (RO) 18.2 0 18.2 2.2 Yes unit: KLD RO Reject 132.76 0 132.76 Cooling( RO) 291.79 0 291.79 Total 442.75 0 442.75 Industrial Domestic 5 .0 0.0 5.0 Gardening 18.0 0.0 18.0 Total 23.0 0.0 23.0 2.3 Minerals (MT) No - Material 0 Cement 0 Construction material – stone, aggregates, 2.4 No Steel 0 sand / soil (expected source – MT) Brics 0 Sand 0 2.5 Forests and timber (source – MT) No Not Required No additional requirements. ENERGY Existing 650 KVA Sourced from Energy including electricity and fuels DGVCL. 2.6 source, competing users) Unit: fuel (MT), Yes FUEL energy (MW) Existing: CNG – 5500 nm3/Day . Briquettes:15 MT/Day, HSD: 95 Liters/Hr, Proposed : Coal :13 MTD, HSD: 50 Lit/Hr. Any other natural resources (use appropriate 2.7 No No additional natural resources standard units)
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M/s. JNP PRODUCTS Environmental Clearance (Form-1)
3. Use, storage, transport, handling or production of substances or materials, which could be harmful to human health or the environment or raise concerns about actual or perceived risks to human health.
Details thereof (with approximate quantities/rates, S. Information/Checklist confirmation Yes/No wherever possible) with source No. of information data 3.1 Use of substances or materials, which are Yes Existing List of the raw material hazardous (as per MSIHC rules) to human health with its properties (Physical, or the environment (flora, fauna, and water Chemical, Flammability, Health supplies) & Fire Hazards are given in Annexure – 4. 3.2 Changes in occurrence of disease or affect No None disease vectors (e.g. insect or water borne diseases) 3.3 Affect the welfare of people e.g. by changing Yes Creation of job opportunities. living conditions? 3.4 Vulnerable groups of people who could be No Not Applicable. affected by the project e.g. hospital patients, children, the elderly etc., 3.5 Any other causes No None
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M/s. JNP PRODUCTS Environmental Clearance (Form-1)
4. Production of solid wastes during construction or operation or decommissioning (MT/month)
Details thereof (with approximate quantities/rates, S. No. Information/Checklist confirmation Yes/N wherever possible) with o source of information data 4.1 Spoil, overburden or mine wastes No None 4.2 Municipal waste (domestic and or commercial No None wastes) 4.3 Hazardous wastes (as per Hazardous Waste Yes Type Ca Total Qty Management Rules) t (MT/A) Spent 28.2 1.65 Catalyst/Ca MT/Month rbon Used Oil 5.1 0.12 KL/Month Empty 33.3 20000 Bags Nos./Month Used 33.3 175 Container Nos./Month 4.4 Other industrial process wastes No No other industrial process wastes to be generated. 4.5 Surplus product No None 4.6 Sewage sludge or other sludge from effluent Yes Hazardous waste generated is treatment being stored on impervious area with enclosure and labeled as per category. The solid waste shall be disposed as per the Amended Hazardous waste (management and handling) rules, 2016. 4.7 Construction or demolition wastes No None
4.8 Redundant machinery or equipment No None
4.9 Contaminated soils or other materials No None
4.10 Agricultural wastes No None
4.11 Other solid wastes No None
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M/s. JNP PRODUCTS Environmental Clearance (Form-1)
5. Release of pollutants or any hazardous, toxic or noxious substances to air (Kg/hr)
Details thereof (with approximate S. No. Information/Checklist confirmation Yes/No quantities/rates, wherever possible) with source of information data 5.1 Emissions from combustion of fossil fuels from Yes Emission generated during stationary or mobile sources combustion of fuel like Coal in Boilers. 5.2 Emissions from production processes Yes Existing Process Emission 5.3 Emissions from materials handling including Yes From Existing Facilities. storage or transport 5.4 Emissions from construction activities including No None plant and equipment 5.5 Dust or odors from handling of materials No None including construction materials, sewage and waste 5.6 Emissions from incineration of waste No None 5.7 Emissions from burning of waste in open air (e.g. No None slash materials, construction debris) 5.8 Emissions from any other sources No None
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M/s. JNP PRODUCTS Environmental Clearance (Form-1)
6. Generation of Noise and Vibration, and Emissions of Light and Heat:
Yes/No Details thereof (with approximate quantities/rates, S. No. Information/Checklist confirmation wherever possible) with source of information data with source of information data 6.1 From operation of equipment e.g. engines, Yes Noise will remain under ventilation plant, crushers limits as per norms 6.2 From industrial or similar processes Yes Proper insulation for Noise & Heat control is done.
6.3 From construction or demolition No None 6.4 From blasting or piling No None 6.5 From construction or operational traffic No None 6.6 From lighting or cooling systems Yes From existing DG Sets.. 6.7 From any other sources No None
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M/s. JNP PRODUCTS Environmental Clearance (Form-1)
7. Risks of contamination of land or water from releases of pollutants into the ground or into sewers, surface waters, groundwater, coastal waters or the sea:
Details thereof (with approximate quantities/rates, S. No. Information/Checklist confirmation Yes/ wherever possible) with No source of information data 7.1 From handling, storage, use or spillage of Yes Proper impervious dedicated hazardous materials storage facility as per Factories Act. In hazardous material storage area, the floor will be made impervious and precaution will be taken while storing chemicals. Dyke wall will be provided around the storage tanks to control the spillage in case of emergency 7.2 From discharge of sewage or other effluents to No Unit is existing and it is a zero water or the land (expected mode and place of liquid discharge unit. discharge). Sewage is being disposed through septic tank / soak pit. 7.3 By deposition of pollutants emitted to air into the Yes Unit is existing and it is zero land or into water liquid discharge unit. Adequate height with Multi cyclone & Bag filter for flue gas emissions Hence proper Environmental Management System is followed. 7.4 From any other sources No None 7.5 Is there a risk of long term build up of pollutants No None in the environment from these sources?
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M/s. JNP PRODUCTS Environmental Clearance (Form-1)
8. Risk of accidents during construction or operation of the Project, which could affect human health or the environment
Details thereof (with approximate quantities/rates, wherever possible) S. No. Information/Checklist confirmation Yes/No with source of information data
8.1 From explosions, spillages, fires etc Yes Fire Hydrant System provided within from storage, handling, use or the Plant. Moreover MSDS of each raw production of hazardous substances and finished material displayed at location of storage (In Local Language as well as English). On Site emergency plan is prepared and rehearsed regularly. 8.2 From any other causes No None
8.3 Could the project be affected by natural No Structural design as per the applicable disasters causing environmental Seismic Zone III. damage (e.g. floods, earthquakes, landslides, cloudburst etc)?
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M/s. JNP PRODUCTS Environmental Clearance (Form-1)
9. Factors which should be considered (such as consequential development) which could lead to environmental effects or the potential for cumulative impacts with other existing or planned activities in the locality
Details thereof (with approximate S. No. Information/Checklist confirmation Yes/No quantities/rates, wherever possible) with source of information data 9.1 Lead to development of supporting . No None as the project lies Laities, ancillary development or development within the notified area of stimulated by the project which could have Jhagadia impact on the environment e.g.:
• Supporting infrastructure (roads, power supply, waste or waste water treatment, etc.)
• housing development • extractive industries • supply industries • other 9.2 Lead to after-use of the site, which could have an No None impact on the environment 9.3 Set a precedent for later developments No No
9.4 Have cumulative effects due to proximity to other No No existing or planned projects with similar effects
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M/s. JNP PRODUCTS Environmental Clearance (Form-1)
Environmental Sensitivity
Aerial distance (within 15 Areas Name/ km.) S. Identity Proposed project location No. boundary 1 Areas protected under international conventions, No Not Applicable national or local legislation for their ecological, landscape, cultural or other related value 2 Areas which are important or sensitive for ecological No Not Applicable reasons – Wetlands, watercourses or other water bodies, coastal zone, biospheres, mountains, forests 3 Areas used by protected, important or sensitive No Not Applicable species of flora or fauna for breeding, nesting, foraging, resting, over wintering, migration 4 Inland, coastal, marine or underground waters No None
5 State, National boundaries No None
6 Routes or facilities used by the public for access No Not Applicable to recreation or other tourist, pilgrim areas
7 Defence installations No Not Applicable
8 Densely populated or built-up area No Not Applicable
9 Areas occupied by sensitive man-made land uses No None (hospitals, schools, places of worship, community facilities) 10 Areas containing important, high quality or scarce No Not Applicable resources (ground water resources, surface resources, forestry, agriculture, fisheries, tourism, minerals) 11 Areas already subjected to pollution or No Not Applicable environmental damage. (those where existing legal environmental standards are exceeded) 12 Areas susceptible to natural hazard which could No Project lies in seismic zone cause the project to present environmental problems III. The structural design is (earthquakes, subsidence, landslides, erosion, done taking into flooding, or extreme or adverse climatic conditions ) consideration the same. Low hazard of Tsunami.
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M/s. JNP PRODUCTS Environmental Clearance (Form-1)
(III) Proposed Terms of Reference for EIA studies
I here by given undertaking that the data and information given in the application and enclosure are true to the best of my knowledge and belief and I am aware that if any part of the data and information submitted is found to be false or misleading at any stage, the project will be rejected and clearance give, if any to the project will be revoked at our risk and cost.
Date: ______Place:______Signature of the applicant With Name and Full Address (Project proponent / Authorised Signatory
NOTE: 1. The projects involving clearance under coastal Regulation zone Notification, 1991 shall submit with the application a C.R.Z. map duly demarcated by one of the authorized agencies, showing the project activities, w.r.t. C.R.Z (at the stage of TOR) and the recommendations of the State coastal zone Management Authority (at the stage of EC). Simultaneous action shall also be taken to obtain the requisite clearance under the provisions of the C.R.Z. Notification, 1991 for the activities to be located in the CRZ.
2. The projects to be located within 10 km of the National parks, sanctuaries, Biosphere Reserves, Migratory corridors of wild Animals, the project proponent shall submit the map duly authenticated showing by chief wildlife warden showing these features vis-a-vis the project location and the Recommendation or comments of the Chief Wildlife Warden 'thereon (at the stage of EC)."
3. All correspondence with the Ministry of Environment &Forests including submission of application for TOR/Environment Clearances, subsequent Clarifications, as may be required from time to time, participation in the EAC Meeting on behalf of the project proponent shall be made by the authorized signatory only. The authorized signatory should also submit a document in support of his claim of being an authorized signatory for the specific project.
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M/s. JNP Products Environmental Clearance (Form-1)
ANNEXURE-1 SITE LOCATION ON MAP
M-1.1: PROJECT LOCATION ON INDIA/GUJARAT MAP
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M/s. JNP Products Environmental Clearance (Form-1)
Project Site At Jhagadia
LOCATION ON GIDC MAP-JHAGADIA
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M/s. JNP Products Environmental Clearance (Form-1)
SITE LOCATION ON SATELLITE IMAGERY
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M/s. JNP PRODUCTS Environmental Clearance (Form-1)
ANNEXURE-2
LAND POSSESSION DOCUMENT
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M/s. JNP PRODUCTS Environmental Clearance (Form-1)
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M/s. JNP PRODUCTS Environmental Clearance (Form-1)
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M/s. JNP Products Environmental Clearance (Form-1)
ANNEXURE-3 STORAGE DETAILS OF THE RAW MATERIAL
Sr. Raw Material Storage MOC No. of Vessel Capacity, Type of Hazard, No. Quantity, / DRUMS KL/MT F/E/R/T KL/MT Raw Material 1 p-Nitro Chlro Benzene 100 MT HDPE Bags 2000 Bags 50 Kg R/T 2 Caustic Lye 240 KL MS Tank 6 40 KL R/T 3 Hydrochloric Acid 450 KL PP+FRP Tank 6 75 KL R/T Catalyst 4 (Paladium+ 150 Kg MS Drums 6 25 kg F Carbon) 5 Sodium Hydro Sulfite 4 MT HPE Drums 80 50 kg None 6 Acetic Acid 10 MT SS 1 10 R/T Product 1 PAP Slurry 200 KL PP-FRP Tank 4 50 R/T
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M/s. JNP Products Environmental Clearance (Form-1)
ANNEXURE-4 RAW MATERIAL CHARACTERISTICS
N.A. Not Applicable, NA Not Available
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M/s. JNP Products Environmental Clearance (Form- 1)
ANNEXURE-5
PRODUCTS WITH CAPACITY
Sr. No. Name of the Products Existing Additional Total Capacity Capacity Capacity MT/Month MT/Month MT/Month 1 4-Amino Phenol (PAP Slurry) 1650 0 1650
ENVIRONMENTAL CLEARANCE SOUGHT FOR :
• ADDITION OF ALTERNATE FUEL COAL TO EXISTING BOILER COAL CONSUMPTION: 13 MT/Day • ADDITION OF 1 DG SET-250 KVA.
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M/s. JNP Products Environmental Clearance (Form- 1)
RAW MATERIAL & ITS CONSUMPTION
Sr. Name of Name of the Raw Material CAS no. Quantity MT/Month N the of o Prod raw . ucts Materials. Existing Proposed Total 1 p-Amino p-Nitro Chloro Benzene 2376 0 2376 2 Phen Caustic Soda Lye (48%) 1310-73- 1332 0 1332 ol 2 3 (Slur Sodium Hydrosulfite 7775-14- 8.6 0 8.6 ry) 6 4 Hydrochloric Acid(15%) 7664-93- 1872 0 1872 9 5 Acetic Acid 64-19-7 57 0 57 6 Catalyst(Paladium+Carbon) 0.78 0 0.78
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M/s. JNP Products Environmental Clearance (Form- 1)
MANUFACTURING PROCESS
PAP Slurry (4 Amino Phenol) Process Description:
Para Nitro Chloro Benzene is reacted with Caustic Lye in the presence of water. The hydrolysed product thus formed is hydrogenated to get sodium salt of 4-Amino Phenol. The product is then neutralized with Hydrochloric Acid to get slurry of 4-Amino Phenol.
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M/s. JNP Products Environmental Clearance (Form-1)
Chemical Reaction: Step - (1) Hydrolysis Cl ONa
+ 2 NaOH High Temp + NaCl + H 2O Medium Pressure NO 2 NO 2
157.5 + 2(40) = 237.5 161 + 58.5 + 18 = 237.5
P-Nitroclorobenzene + Sodium hydroxide Sodium salt of P- Nitrophenol + Sodium Chloride + Water Step - (2) Hydrogenation ONa ONa
+ 3H 2 At Med Temp + 2 H 2O 5% pd on charcoal NO 2 NH 2
161 + 3(2) = 167 131 + 2(18) = 167 Sodium salt of P- Nitrophenol + hydrogen Sodium salt of 4-Aminophenol + Water Step - (3) Neutralization ONa OH Sod. Hydrosulfite + HCl + + NaCl
NH 2 NH 2
131 + 36.5 = 167.5 109 + 58.5 = 167.5 Sodium salt of 4-Aminophenol + Hydrochloric Acid 4- Amino phenol + Sodium Chloride
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M/s. JNP Products Environmental Clearance (Form-1)
Process Flowchart For Intermediate 4-AminoPhenol Slurry Manufacturing 1200 Water Vapor Loss 79200 PNCB 90480 Caustic Lye 48(%) Hydrolysis condensed vapour 156480Water 348960 4800 Water 18000 Water 18000
329760 80 Water Vapor Loss 3024 Hydrogen 55 Catalyst(Wet) 37079 condensed vapour 19200Water (F.W) Reduction 55 400 14400 Water (B.W) Spent Catalyst 400 Water (B.W)
366304 68016 HCl(30%) Sodium Hydro Sulphite 74496 1680 Sol(20%) (Water: 1344) Neutralisation
4800 Acetic Acid (25-30%)
440800
4-AMINOPHENOL SLURRY (IN WATER)
196224 Total Water Required (Refer Water Balance) Note: All figures are in kgs Mass Balance/Day
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M/s. JNP Products Environmental Clearance (Form-1)
ANNEXURE-6 WATER & WASTE WATER DETAILS
WATER CONSUMPTION
Category Type of Existing Additional Total Water Water Water Water Consumption Sr. Utilised Consumption Consumption No. & Source KLD Domestic GIDC- 1 Raw 5 0 5 Water 2 R.O Plant Raw 442.8 0 442.8 A. Boiler R.O 18.2 0 18.2 B. Cooling Tower R.O 291.79 0 291.79 C. R.O - Reject R.O 132.81 0 132.81 Gardening/Fire Raw 3 18 0 18 Water Total 465.75 0 465.75
WASTEWATER GENERATION
Category Existing Additional Total Wastewater Wastewater Wastewater Sr. No. Generation Generation Generation KLD 1 Domestic* 4 0 4 Industrial** 2 Boiler Blowdown 9.6 0 9.6 Cooling Tower 3 Blow Down 53.86 0 53.86 4 R.O - Reject 132.81 0 132.81 Total(2+3+4) 196.27 0 196.27
RO reject water will be utilized in process section. Thus unit is a zero liquid discharge unit.
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M/s. JNP Products Environmental Clearance (Form-1)
Raw Water -GIDC 465.75
442.75 132.76 R.O Reject 5.00 R.O Plant 18.00 Domestic Gardening 18.2 291.79 Evaporation Loss 77.80 190.41 Condensate Boiler Cooling Tower Recovery 96 8.60 47.52 Steam Loss Drift Loss 77.80
Blowdown Blowdown 4.00 9.60 53.86 132.76 To Septic Tank/Soak Pit
Reject Water Used in Process Process Water 196.22 196.22
WATER BALANCE -PROPOSED
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M/s. JNP Products Environmental Clearance (Form-1)
ANNEXURE-7 HAZARDOUS WASTE GENERATION DETAILS
Hazardous Sr. Solid Waste Generation Quantity Type of Waste Waste Storage & Disposal No Existing Additional Total Category 1650 1650 1 Spent Catalyst 0 28.2 To be given to to reprocessors Kg/Month Kg/Month for regeneration.
The empty bags are stored 20000 Nos. 20000 Nos. separately in the Haz. Waste 2 Waste Bags 0 33.3 /Month /Month Storage area. These bags are then given to GPCB Approved Vendors The empty bags are stored 175 175 3 Waste Drums 0 33.3 separately in the Haz. Waste Nos./Month Nos./Month Storage area and finally given to GPCB approved vendors The waste is being sent to 120 4 Spent Lube Oil 120 Lit/Month 0 5.1 MoEF approved Lit/Month reprocessors/recycler. 5.0 5.0 MT/Month 0 5 Bio-Fuel Ash MT/Month - To be given to secured landfill
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M/s. JNP Products Environmental Clearance (Form-1)
ANNEXURE-8
DETAILS OF FUEL/PROCESS STACK EMISSION
FLUE GAS EMISSION EXISTING
EXISTING : FLUE GAS EMISSION FROM THE PROJECT
Sr, No. Stack Attached to Boiler 4T/Hr. Boiler –6 T/Hr Stack Details Existing Existing 1 Stack Height, meter 31 31 2 Stack Diameter, mm 600 To Be Designed 3 Fuel Used LNG Bio-Fuel 4 Fuel Consumption, Litre/Day 200 nm 3 /hr LNG 1000 Kg/Hr 5 Pollutants Discharge PM < 150 mg/Nm 3 PM < 150 mg/Nm 3 SOx < 100 ppm SOx < 100 ppm NOx < 50 ppm NOx < 50 ppm 7 APC Measure Multicyclone & Bag Multicyclone & Bag Filter Filter
DG SETS Sr, Stack Attached to DG Set DG Set DG Set No. Stack Details (1 x 250 KVA) (1 x 500 KVA) (1 x 250 KVA) Existing Existing Proposed 1 Stack Height, meter 11 As per GPCB / As per GPCB / CPCB CPCB Guidelines Guidelines 2 Stack Diameter, mm 200 To Be Designed To Be Designed 3 Fuel Used HSD HSD HSD 4 Fuel Consumption, 50 Lit/hr 100 Lit/hr 50 Lit/hr Litre/Day 5 Pollutants Discharge PM < 150 PM < 150 PM < 150 mg/Nm 3 mg/Nm 3 mg/Nm 3 SOx < 100 ppm SOx < 100 ppm SOx < 100 ppm NOx < 50 ppm NOx < 50 ppm NOx < 50 ppm
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M/s. JNP Products Environmental Clearance (Form-1)
EXISTING PROCESSS EMISSION FROM THE PROJECT
Sr, Stack Attached to Hydrolysis Reaction Reaction No. Stack Details Blowdown Vessel Vessel Vessel Existing Existing Existing 1 Stack Height, meter 9 9 9
2 APCM Water/Alkali Water/Alkali Water/Alkali Scrubber Scrubber Scrubber 5 Pollutants Discharge - - HCl <20 mg/nm3
PROPOSED ADDTION OF FLUE GAS EMISSION:
NO ADDITIONAL FLUE GAS EMISSION. ADDITION OF ONLY ALTERNATE FULE COAL TO EXISTING BOILER WHERE BRIQUETTES UTILISED. CONSUMPTION OF COAL WOULD BE 13 MT/DAY
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