Sustainable Energy and Nutrient Recovery from Swine Waste Adib Amini University of South Florida, [email protected]
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University of South Florida Scholar Commons Graduate Theses and Dissertations Graduate School 3-24-2014 Sustainable Energy and Nutrient Recovery from Swine Waste Adib Amini University of South Florida, [email protected] Follow this and additional works at: https://scholarcommons.usf.edu/etd Part of the Environmental Engineering Commons, and the Sustainability Commons Scholar Commons Citation Amini, Adib, "Sustainable Energy and Nutrient Recovery from Swine Waste" (2014). Graduate Theses and Dissertations. https://scholarcommons.usf.edu/etd/4977 This Thesis is brought to you for free and open access by the Graduate School at Scholar Commons. It has been accepted for inclusion in Graduate Theses and Dissertations by an authorized administrator of Scholar Commons. For more information, please contact [email protected]. Sustainable Energy and Nutrient Recovery from Swine Waste by Adib Amini A thesis submitted in partial fulfillment of the requirements for the degree of Master of Science in Environmental Engineering Department of Civil and Environmental Engineering College of Engineering University of South Florida Co-Major Professor: Sarina Ergas, Ph.D. Co-Major Professor: Qiong Zhang, Ph.D. Jeffrey Cunningham, Ph.D. Date of Approval: March 24, 2014 Keywords: life cycle assessment, anaerobic digestion, struvite, ion exchange, concentrated animal feeding operations (CAFO) Copyright © 2014, Adib Amini DEDICATION I would like to dedicate this work to my family who has provided me the strongest foundation, which I will keep throughout my life. I am always grateful to them for their love, their joy, and the countless hours spent in selflessly helping me to grow. ACKNOWLEDGMENTS This material is based upon work supported by the National Science Foundation under Grant No. DUE-0965743 and No. 1243510, as well as by the United States-Israel Binational Agricultural Research and Development Fund (BARD) under Grant No. IS-4360-10. Any opinions, findings, conclusions, or recommendations expressed in this material are those of the authors and do not necessarily reflect the views of the National Science Foundation or of the BARD. I would like to thank enormously my committee members and especially my advisors for all of their contributions toward the completion of this thesis. They truly sacrificed of their time and ability for me to succeed. I have learned much from them that I will take with me throughout my life. Their compassion stands out as exemplary and distinguished and will always be remembered. I would also like to acknowledge my research group members who contributed significantly to performing the experimental work on the bench scale system. Their contributions are as follows: Meng Wang and Nathan Manser: collecting E. coli data; Verónica Aponte-Morales: performing the IX experiment, collecting water quality data and measuring N concentrations after IX, measuring ion concentrations with the IC throughout the entire treatment train Merrill Peyton Dillbeck: collecting water quality data and measuring N concentrations before AD, after AD, and after precipitation Furthermore, their advice, joyful spirit, and accompaniment in this process have been indispensable. I would also like to acknowledge the number of experts, professionals, and manufacturers who assisted with either providing data or helping ensure accuracy of data and calculations: Kylo Heller, KEMA LLC (Phred); Angie McEliece, RCM International, LLC; Liat Birnhack, Technion, Israel Institute of Technology; Tom Davis, Tonka Engineering; Ahren Britton, Ostara Inc. TABLE OF CONTENTS LIST OF TABLES ......................................................................................................................... iii LIST OF FIGURES .........................................................................................................................v ABSTRACT................................................................................................................................. viii CHAPTER 1: INTRODUCTION ....................................................................................................1 CHAPTER 2: LITERATURE REVIEW .........................................................................................6 2.1 Anaerobic Digestion of Swine Waste ........................................................................... 6 2.1.1 Life Cycle Assessments of Anaerobic Digestion Systems ...........................................................................................................7 2.2 Struvite Precipitation .................................................................................................... 8 2.2.1 Background .....................................................................................................9 2.2.2 Depletion of Phosphorus as a Resource ..........................................................9 2.2.3 Factors Affecting Struvite Precipitation .......................................................10 2.2.4 Effects of Foreign Ions on Struvite Precipitation .........................................14 2.2.5 Unintentional Struvite Precipitation .............................................................16 2.2.6 System Configurations for Controlled Struvite Precipitation ..................................................................................................16 2.2.7 Struvite Precipitation from Anaerobically Digested Swine Waste..................................................................................................18 2.2.8 Effectiveness of Struvite as a Fertilizer ........................................................20 2.2.9 Cost Considerations and Assessments of Struvite Recovery Systems .........................................................................................23 2.2.10 Life Cycle Assessments of Struvite Recovery Systems .........................................................................................................27 2.3 Ammonium Removal and Recovery Systems ............................................................ 28 2.3.1 Life Cycle Assessments of Ion Exchange Systems ......................................30 CHAPTER 3: MATERIALS AND METHODS ...........................................................................32 3.1 Experimental Materials and Methods ......................................................................... 32 3.1.1 Anaerobic Digestion .....................................................................................33 3.1.2 Struvite Precipitation ....................................................................................34 3.1.3 Ion Exchange Methods..................................................................................35 3.1.4 Analytical Methods .......................................................................................36 3.2 Life Cycle Assessment Methods................................................................................. 38 3.2.1 Evaluation Scenarios....................................................................................39 3.2.2 Goal and Scope ............................................................................................43 3.3 Life Cycle Cost Analysis Methods ............................................................................. 44 i CHAPTER 4: RESULTS AND DISCUSSION.............................................................................46 4.1 Experimental Results .................................................................................................. 46 4.1.1 Water Quality and System Performance Parameters ....................................46 4.1.2 Fate of Phosphorus........................................................................................48 4.1.3 The Fate of Nitrogen .....................................................................................51 4.1.4 Fate of Other Dissolved Ions ........................................................................53 4.1.5 Comparison of Precipitates from Different Struvite Precipitation Processes..................................................................................54 4.1.6 Assessment of Four Natural Zeolites ............................................................64 4.2 Life Cycle Environmental Impact and Cost Assessment............................................ 68 4.2.1 Life Cycle Inventory .....................................................................................69 4.2.2 Impact Assessment........................................................................................78 4.2.3 Life Cycle Cost Analysis ..............................................................................86 4.2.3.1 AD Costs ....................................................................................... 86 4.2.3.2 Struvite Precipitation .................................................................... 87 4.2.3.3 IX using Natural Zeolites .............................................................. 91 4.2.3.4 Overall Cost Analysis ................................................................... 93 4.3 Alternative Process Designs ........................................................................................94 CHAPTER 5: CONCLUSIONS AND RECOMMENDATIONS .................................................97 5.1 Experimental Conclusions .......................................................................................... 97 5.2 LCA Conclusions .......................................................................................................