Integrating Cold Forging and Progressive Stamping for Cost
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1 Modeling and Optimization in Manufacturing by Hydroforming and Stamping
13 1 Modeling and Optimization in Manufacturing by Hydroforming and Stamping Hakim Naceur1 and Waseem Arif2 1Université Polytechnique Hauts-de-France, CNRS, INSA Hauts-de-France, UMR 8201-LAMIH, F-59313 Valenciennes, France 2University of Gujrat, Mechanical Engineering Department, Gujrat, Pakistan 1.1 Introduction Due to the strict environmental policies and shortage of energy, the manufacturing industries are pressurized to cut down the raw material cost and to save energy. This is particularly true in the automotive industry, where manufacturers are obliged to develop advanced techniques to reduce the pollution by reducing the fuel con- sumption without significant increase in the cost. Among all the manufacturing techniques, the stamping and hydroforming methods hold a top position among the cold sheet metal forming processes due to the versatility of components that can be produced and high production rates [1]. Stamping and hydroforming processes are intensively used in various industrial sectors such as transportation, car body in white (Figure 1.1), household appliances, metal packaging, etc. The use of fluid pressure has been remarkably increased in sheet metal form- ing processes since it allows a superior final surface quality of the workpiece than standard deep drawing process [2–4]. In particular, sheet hydroforming process has great potential to manufacture body-in-white parts with consistently extreme level of ultimate tensile strength, reduced weight, geometrical accuracy, and minimum tol- erances. It has certain advantages, e.g. more uniform thickness distribution of the final workpiece component, lower tooling cost, and versatility to produce partswith different geometries using the same setup [5]. The worldwide acknowledgment of these two sheet metal forming processes is largely due to the external pressure from the government legislators to develop lightweight products. -
Problem- Solving Guide
Common Stamping Problems Problem- Manufacturers know that punching can be the most cost-effective process for making Dayton Progress Corporation holes in strip or sheet metal. However, as the part material increases in hardness to 500 Progress Road Solving accommodate longer or more demanding runs, greater force is placed on the punch P.O. Box 39 Dayton, OH 45449-0039 USA and the die button, resulting in sudden shock, excessive wear, high compressive loading, and fatigue-related failures. Dayton Progress Detroit Guide 34488 Doreka Dr. The results of some of these Fraser, MI 48026 problems are shown in the Dayton Progress Portland photos on this page. 1314 Meridian St. Portland, IN 47371 USA Dayton Progress Canada, Ltd. 861 Rowntree Dairy Road Woodbridge, Ontario L4L 5W3 Punch Chipping & Point Breakage Dayton Progress Mexico, S. de R.L. de C.V. Access II Number 5, Warehouse 9 Chips and breaks can be caused by Benito Juarez Industrial Park press deflection, improper punch Querétaro, Qro. Mexico 76130 materials, excessive stripping force, Dayton Progress, Ltd. and inadequate heat treatment. G1 Holly Farm Business Park Honiley, Kenilworth Slug Jamming Warwickshire CV8 1NP UK Slug jamming is often the result Dayton Progress Corporation of Japan of improper die design, worn-out 2-7-35 Hashimotodai, Midori-Ku die parts, or obstruction in the slug Sagamihara-Shi, Kanagawa-Ken relief hole. 252-0132 Japan Slug Pulling Dayton Progress GmbH Adenauerallee 2 Slug pulling occurs when the slug 61440 Oberursel/TS, Germany sticks to the punch face upon withdrawal and comes out of the Dayton Progress Perfuradores Lda Zona Industrial de Casal da Areia Lote 17 lower die button. -
Ijarset 12320
ISSN: 2350-0328 International Journal of Advanced Research in Science, Engineering and Technology Vol. 6, Issue 12 , December 2019 Support of Software Projects at Local Industrial Enterprises SH.N.Fayzimatov, A.M.Gafurov P.G. Doctor of technical sciences, professor Department of “Mechanical engineering and automation”, Fergana Polytechnic Institute, Fergana, Uzbekistan Assistant department of “Mechanical engineering and automation”, Fergana Polytechnic Institute, Fergana, Uzbekistan ABSTRACT: In conditions of increasing globalization at modern production facilities, the ability of a modern engineering company to compete in the production of high-tech products is determined by the technological capabilities of the product. These opportunities are represented by quality improvement, timely implementation and low economic costs. Increasing productivity in this direction is an important achievement in the development of modern engineering production. With the expansion of the product range, the dynamic development of such production involves a constant increase in the need for technological equipment of CAD / CAM / CAE systems. It is characterized by high-quality and resource-intensive production conditions, the development of new products, the development of technological systems and complex production technologies. KEY WORDS: system, G-code, RDB machine, software, production, design, details, cutting tool, cutting process I. INTRODUCTION Read more about the project, details of the maintenance, and the details of the technology and functional details of the role of the manufacturer in the production of machine tools. We are working on the problems of machine-to- machine forecasting. CAD / CAM / CAE. The role and importance of CAD / CAM / CAE systems in the design and manufacture of engineering products indicates that the design department at the manufacturing enterprise should take into account financial resources in the production and production of marketable products. -
Methods Used for the Compaction and Molding of Ceramic Matrix Composites Reinforced with Carbon Nanotubes
processes Review Methods Used for the Compaction and Molding of Ceramic Matrix Composites Reinforced with Carbon Nanotubes Valerii P. Meshalkin and Alexey V. Belyakov * Mendeleev University of Chemical Technology of Russia (MUCTR), 9 Miusskaya Square, 125047 Moscow, Russia; [email protected] * Correspondence: [email protected]; Tel.: +7-495-4953866 Received: 2 August 2020; Accepted: 11 August 2020; Published: 18 August 2020 Abstract: Ceramic matrix composites reinforced with carbon nanotubes are becoming increasingly popular in industry due to their astonishing mechanical properties and taking into account the fact that advanced production technologies make carbon nanotubes increasingly affordable. In the present paper, the most convenient contemporary methods used for the compaction of molding masses composed of either technical ceramics or ceramic matrix composites reinforced with carbon nanotubes are surveyed. This stage that precedes debinding and sintering plays the key role in getting pore-free equal-density ceramics at the scale of mass production. The methods include: compaction in sealed and collector molds, cold isostatic and quasi-isostatic compaction; dynamic compaction methods, such as magnetic pulse, vibration, and ultrasonic compaction; extrusion, stamping, and injection; casting from aqueous and non-aqueous slips; tape and gel casting. Capabilities of mold-free approaches to produce precisely shaped ceramic bodies are also critically analyzed, including green ceramic machining and additive manufacturing technologies. Keywords: carbon nanotubes; ceramic matrix composites; compaction; molding; casting; powder mixtures; green bodies; plastic molding powders; slips; polymerizable monomers; solid freeform fabrication; machinery 1. Introduction Compaction molding is an important technological stage in the mass production of technical ceramics and ceramic matrix composites (hereinafter, CMCs). -
The Simulation of Cold Volumetric Stamping by the Method of Transverse Extrusion
MATEC Web of Conferences 224, 01105 (2018) https://doi.org/10.1051/matecconf/201822401105 ICMTMTE 2018 The simulation of cold volumetric stamping by the method of transverse extrusion Anatoly K. Belan1, Vladimir A. Nekit1,*, and Olga A. Belan1 1Nosov Magnitogorsk State Technical University, Lenin Street, 38, Magnitogorsk city, Chelyabinsk Region, Russian Federation, 455000 Abstract. The article is devoted to the theoretical study and development of the production process of manufacturing rod products with larger heads by transverse extrusion. For carrying out researches the elastic-plastic finite- element model based on the variation principle was chosen. This model, due to the development of a complex of boundary and initial conditions, has been adapted to the scheme of volume stamping of the fasteners and implemented in the form of a software package in the system DEFORM 3D.The paper presents the results of computer simulation of the technology of manufacturing the mortgage bolt 1 Introduction With the development of mechanical engineering, automotive and construction, there is a growing need for sophisticated modern fasteners which allows you to create strong, high- performance, reliable and durable connections. These fasteners contain: flanged fasteners, self-drilling and self-tapping screws, their use greatly simplifies and speed up installation work [1]. Fig. 1. Items with long cone and an enlarged head. To reduce terms of development and introduction of new types of fasteners the systems of the automated design and modelling allowing to model several options of the technology * Corresponding author: [email protected] © The Authors, published by EDP Sciences. This is an open access article distributed under the terms of the Creative Commons Attribution License 4.0 (http://creativecommons.org/licenses/by/4.0/). -
Foundry Industry SOQ
STATEMENT OF QUALIFICATIONS Foundry Industry SOQ TRCcompanies.com Foundry Industry SOQ About TRC The world is advancing. We’re advancing how it gets planned and engineered. TRC is a global consulting firm providing environmentally advanced and technology‐powered solutions for industry and government. From solid waste, pipelines to power plants, roadways to reservoirs, schoolyards to security solutions, clients look to TRC for breakthrough thinking backed by the innovative follow‐ through of a 50‐year industry leader. The demands and challenges in industry and government are growing every day. TRC is your partner in providing breakthrough solutions that navigate the evolving market and regulatory environment, while providing dependable, safe service to our customers. We provide end‐to‐end solutions for environmental management. Throughout the decades, the company has been a leader in setting industry standards and establishing innovative program models. TRC was the first company to conduct a major indoor air study related to outdoor air quality standards. We also developed innovative measurements standards for fugitive emissions and ventilation standards for schools and hospitals in the 1960s; managed the monitoring program and sampled for pollutants at EPA’s Love Canal Project in the 1970s; developed the basis for many EPA air and hazardous waste regulations in the 1980s; pioneered guaranteed fixed‐price remediation in the 1990s; and earned an ENERGY STAR Partner of the Year Award for outstanding energy efficiency program services provided to the New York State Energy Research and Development Authority in the 2000s. We are proud to have developed scientific and engineering methodologies that are used in the environmental business today—helping to balance environmental challenges with economic growth. -
The Dynisco Extrusion Processors Handbook 2Nd Edition
The Dynisco Extrusion Processors Handbook 2nd edition Written by: John Goff and Tony Whelan Edited by: Don DeLaney Acknowledgements We would like to thank the following people for their contributions to this latest edition of the DYNISCO Extrusion Processors Handbook. First of all, we would like to thank John Goff and Tony Whelan who have contributed new material that has been included in this new addition of their original book. In addition, we would like to thank John Herrmann, Jim Reilly, and Joan DeCoste of the DYNISCO Companies and Christine Ronaghan and Gabor Nagy of Davis-Standard for their assistance in editing and publication. For the fig- ures included in this edition, we would like to acknowledge the contributions of Davis- Standard, Inc., Krupp Werner and Pfleiderer, Inc., The DYNISCO Companies, Dr. Harold Giles and Eileen Reilly. CONTENTS SECTION 1: INTRODUCTION TO EXTRUSION Single-Screw Extrusion . .1 Twin-Screw Extrusion . .3 Extrusion Processes . .6 Safety . .11 SECTION 2: MATERIALS AND THEIR FLOW PROPERTIES Polymers and Plastics . .15 Thermoplastic Materials . .19 Viscosity and Viscosity Terms . .25 Flow Properties Measurement . .28 Elastic Effects in Polymer Melts . .30 Die Swell . .30 Melt Fracture . .32 Sharkskin . .34 Frozen-In Orientation . .35 Draw Down . .36 SECTION 3: TESTING Testing and Standards . .37 Material Inspection . .40 Density and Dimensions . .42 Tensile Strength . .44 Flexural Properties . .46 Impact Strength . .47 Hardness and Softness . .48 Thermal Properties . .49 Flammability Testing . .57 Melt Flow Rate . .59 Melt Viscosity . .62 Measurement of Elastic Effects . .64 Chemical Resistance . .66 Electrical Properties . .66 Optical Properties . .68 Material Identification . .70 SECTION 4: THE SCREW AND BARREL SYSTEM Materials Handling . -
Progressive Stampings
Perfection Spring and Stamping Corp. Defining What We Do…. Progressive Stampings Progressive (punch and blanking) die with strip and punchings. Progressive stamping is a metalworking method that can encompass punching, coining, bending and several other ways of modifying metal raw material, combined with an automatic feeding system. The feeding system pushes a strip of metal (as it unrolls from a coil) through all of the stations of a progressive stamping die. Each station performs one or more operations until a finished part is made. The final station is a cutoff operation, which separates the finished part from the carrying web. The carrying web, along with metal that is punched away in previous operations, is treated as scrap metal. The progressive stamping die is placed into a reciprocating stamping press. As the press moves up, the top die moves with it, which allows the material to feed. When the press moves down, the die closes and performs the stamping operation. With each stroke of the press, a completed part is removed from the die. Since additional work is done in each "station" of the die, it is important that the strip be advanced very precisely so that it aligns within a few thousandths of an inch as it moves from station to station. Bullet shaped or conical "pilots" enter previously pierced round holes in the strip to assure this alignment since the feeding mechanism usually cannot provide the necessary precision in feed length. The dies are usually made of tool steel to withstand the high shock loading involved, retain the necessary sharp cutting edge, and resist the abrasive forces involved. -
Standard Products Catalog
Combined Technologies Group, Inc. www.comtechgrp.com Standard Products Catalog 6061 Milo Road Dayton, OH 45414 Phone: 937-274-4866 Fax: 937.274.1881 Email: [email protected] Table of Contents Standard Products Catalog Die Cast/Foundry Products Item Page No. About the Company ..................................................................................................2 Robotic Die Cast Extraction System ...........................................................................4 Robotic Die Spraying System .....................................................................................5 Die Lube Mixing ........................................................................................................6 Robotic Ladle (molten metal delivery) ........................................................................7 Water Quench Tanks .................................................................................................8 Static Air Coolers ......................................................................................................9 Degate Press ...........................................................................................................10 Manual Trim Press ................................................................................................... 11 Shuttle Bed Trim Press .............................................................................................12 Fume Hoods ...........................................................................................................13 -
Sorting of Automotive Manufacturing Wrought Aluminum Scrap
Sorting of Automotive Manufacturing Wrought Aluminum Scrap A Major Qualifying Project Submitted to the Faculty of Worcester Polytechnic Institute in partial fulfillment of the requirements for the Degree in Bachelor of Science in Mechanical Engineering By Shady J. Zummar Ghazaleh Date: 04/26/2018 Sponsoring Organization: Metal Processing Institute Approved by: ________________________________________ Professor Diran Apelian Alcoa-Howmet Professor of Engineering, Advisor Founding Director of Metal Processing Institute Abstract An increase of 250% in wrought aluminum usage in automotive manufacturing is expected by 2020. Consequently, the generation of new aluminum sheet scrap will also increase. Producing secondary aluminum only emits 5% of the CO2 compared to primary aluminum – a significant 95% decrease. With the advent of opto-electronic sorting technologies, recovery and reuse of new aluminum scrap (generated during manufacturing) is at hand. A series of interviews with industrial experts and visits to automotive stamping plants were performed in order to identify: (i) the most common wrought aluminum alloys from which scrap is generated; (ii) the present scenario — how scrap is collected today; and (iii) the types of contamination that must be accounted for during and after sortation. Recommendations are made herein that will support the development of an optimized scrap management system including sorting criteria that will enable closed loop recycling. 2 Table of Contents Abstract 2 Table of Contents 3 Acknowledgements 5 1 Introduction -
17 Basic Metal & Fabricated Metal Products
THE DIRECTORY OF ISO 14001 CERTIFIED COMPANIES IN HONG KONG (A total of 986 ISO 14001 Certificates as at December 2019) Experience Sharing on EAC ISO 14000 by Accreditation No. Company Name Scope Cert body Implementing Code Industrial Sectors scheme ISO14001 1 Administration Office: 17 Basic Metal & Manufacturing of Precision Metal Parts and Assembly; Design and Manufacturing of Germany - TGA TUV NORD Hong Kong Ltd. Yuen Hing Tai Metel Fabricated Metal Precision Dies Factory Ltd. Products Design and Manufacturing Site: Kwong Fung Metal Ltd. 2 Asahi Group Company 17 Basic Metal & Manufacture of progressive metal stamping and conventional stamping products UKAS SGS Hong Kong Limited Limited Fabricated Metal (System & Service Products Certification) 3 General (H.K.) 17 Basic Metal & Manufacture of metal parts for computers, printers, office machineries, audio-visual CNAS, HKCAS Hong Kong Quality Mechanical Designs Fabricated Metal appliances and precision electrical appliances Assurance Agency Ltd. Products 4 Golik Metal Industrial 17 Basic Metal & Supply, stockholding and manufacture steel wire to BS 4482, steel bar to BS 4449, welded UKAS + HKAS SGS Hong Kong Limited Company Ltd./ Golik Fabricated Metal fabric to BS 4483, and steel reinforcement cages for concrete to BS 7123 and BS EN ISO (System & Service Steel (HK) Limited / Products 17660-2 Certification) Golik Metal Manufacturing Supply and stockholding of reinforcing bars to BS 4449 and CS2 (class 1 and class 2), Company Ltd Steel H-beam, steel sheet piles, steel products and construction -
Achieving Cosmetic Standards in the Stamping Press
Case Study: Achieving Cosmetic Standards in the Stamping Press Customer’s Goals Select a tooling shop that could design and build a progressive stamping die of this magnitude. Select a metal stamping supplier with the capability and capacity to produce these larger-sized, highly cosmetic side tables. Design and Manufacturing Process Customer Ultra designed and built a 144-inch progressive stamping die equipped with multiple stations and in-die sensors to produce the Major Appliance Manufacturer side table on our 800-ton press. The part's stringent cosmetic standards made it a challenge to metal stamp and this case Part study outlines how we established a successful production process. Stainless Steel Side Tables To remove sharp edges on the side table during metal stamping the Die Manufacturing Issue Designers utilized two methods; hemming and coining. Hemming Utilizing their own equipment and works better on longer, straighter edges and so this method is primarily employees to produce this part was applied on the side edges of the tables. Hemming precisely wraps the sheet not sustainable for the long-term. metal back around itself and forms a clean, radius edge. Coining operations are then used to remove the sharp edges on the remaining areas of the side table including interior locations; resulting in a stamped cut edge. Another key component to maintaining the cosmetic standards was locating a steel supplier that could provide plastic coating on one-side of the sheet metal and within the specified material thickness. Finally, during metal stamping two methods are utilized to maintain clean surfaces on the side tables.