Understanding the Links Between Rheology and Particle Parameters
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Laser Diffraction Us er Day The Link Between Different Particle Characterization Techniques: Laser Diffraction, Imaging and Rheology Dr Adrian Hill Product Technical Specialist – Rheometry (45 mins) Malvern Instruments Limited, UK Etten-Leur September 2015 Over view › Basic Concepts . Rheology and “associated structure” . Volume Fraction › Effect of size and volume fraction › Effect of particle share B ASIC CON CEPTS What is “ Rheology” … › Rheology; from the Greek word rheos & logos . Rheos - stream current (i.e. flowing) . Logos – the study of… › The technical definition is: . “The science of deformation and flow” › In practice it is used as a problem solving tool… . My material…. • will not pour • is not stable • will not spray • is settling • leaves trail marks Rheology Testing › When it typical rheological testing, we tend to split the testing up into flow (viscosity) and deformation (oscillation) type testing “the science of deformation and flow” FLOW DEFORMATION Measure the VISCOSITY of a sample Quantifies VISCOELASTICITY Mimics typical processing conditions How does a sample behave before a sample flows…? The resistance to flow Predicts sample properties How thick is a paint sample Stiffness of the material Will the sample be pumped? Sample classification (solid, liquid) Sample stability – will it settle? What is Rheology at the Particle Level › Rheology can be considered the measurement of structure . More associated structure gives more rheology (over Newtonian behaviour) . Viscosity is resistance to flow, more associated structure, more resistance › This association structure is typically from particle (and molecule) interactions (at higher concentrations) . Colloidal interactions, electrostatic, hydrogen boning, steric… etc › Change the particle properties, changes the rheology . Size (length), polydispersioty (MWD), shape, charge (zeta), volume fraction . Rheology is a bulk material property, related to what goes into the material Flow Curve Measurements – Particle Association “ YIELD STRESS” An ever increasing viscosity as the shear rate approaches zero, i.e. a does not flow / solid like when stationary. ZERO SHEAR VISCOSITY The viscosity plateau’s as the shear rate approaches zero, i.e. flows / liquid like Viscosity when stationary. Log Rheometer measurement range Viscometer Measurement range -6 6 10 Log Shear Rate 10 Studying weaker Studying stronger interactions interactions Reason for Shear Rate Dependency › Entanglement Network / Particle-Particle-Interaction η Log . Log γ Equilibrium Destruction > No Entanglements Recovery Molecules / Particles Entanglements / Particle Interaction More “ Rheology” from increase in viscosity › A rheometer is a very powerful tool to probe the internal structure of a material › In this presentation we will generally consider the affect on “viscosity”, however more viscosity leads to more “rheology” › When viscosity increases, the following are typical . Any yield stress, increases . Any thixotropic can increase . Oscillation, linear region changes • Decreases as more “brittle” . Oscillation, more solid like nature • Viscoelastic liquid to viscoelastic solid changes • Phase angle decreases Mastersizer 3000 Kinexus Rheometer PARTICLE SIZE INFLUENCE Effect of particle size - non-colloidal systems › For non-Colloidal particles the effect of particle size on viscosity should be minimal as shown below › The most critical factor governing viscosity is the volume fraction of particles in suspension Effect of particle size on relative viscosity at various volume fractions of spherical particles (Lewis and Nielsen). Colloidal Suspension Rheology Jan Mewis, Norman J. Wagner, 2012 Effect of particle size - colloidal systems › For small particles colloidal effects can be significant . Brownian motion . Attractive/Repulsive forces › Inter-particle forces dominate at low shear rates giving a large increase in shear stress and hence viscosity › Hydrodynamic (fluid) stresses dominate at high shear rates, hence particle size effects are minimised Effective volume fraction › Solid volume fraction may be constant with particle size but volume in solution may not L › Adsorbed or charged layers will increase hydrodynamic size and effective volume (ᶲeff) in solution › This effective volume fraction will increase with decreasing size a 3 L φeff =φ1+ 2a › Where L is particle separation and a is the radius Effect of particle size on effective volume L = 0.5um, a = 1um, ᶲ = 0.2 › This gives an effective volume L fraction of 0.39 › This equates to almost 100% increase in volume L = 0.5um, a = 5um, ᶲ = 0.2 a › This gives an effective volume fraction of approximately 0.23 › This equates to a 15% increase in volume Effect of particle loading › Krieger-Dougherty equation −[η ]φ η φ m =1− η medium φm η – viscosity of the suspension ηmedium – viscosity of the medium φ – volume fraction of solids in the suspension φm – maximum vol. fraction of solids in the suspension [η] – intrinsic viscosity of the medium (2.5 for spheres) Volume fraction, φ › Describes the amount of particles in a material. › φ – volume fraction of solids in a suspension › φm – maximum volume fraction of solids in the suspension (i.e. the maximum free room the particles have to move around in). Increase φ φ <<< φm φ < φm φ ∼ φm Effect of particle loading › As volume fraction (φ) increases… −[η ]φ η φ m =1− Log cos Vis ity η medium φm Volume fraction of particle › The n vis cos ity (η) increases. › Packing more molecules makes flow more difficult. Controlling flow behaviour › Changing the volume fraction… Newtonian Shear Thinning Shear Thickening φ φ φ <0.1 0.1< <0.5 >0.5 φm φm φm Log cos Vis ity Volume fraction of particle Shear thickening of concentrated dispersions › Shear thickening effects can have negative impact on process-ability Why? Colloidal microstructure and viscosity Colloidal Suspension Rheology Jan Mewis, Norman J. Wagner, 2012 Effect of particle size distributions › We can keep the volume fraction (φ) the same. › Now, change the particle size distribution… Particle Size Distribution 20 15 10 Volume (%) 5 0 0.1 1 10 100 1000 3000 Particle Size (µm) › What happens to the viscosity? Effect of Distribution on Maximum Packing Fraction › As the particle size distribution increases, this allows a greater packing fraction. Random Random polydisperse monodispersed close packing close packing φm ≈ 0.62 φm ≥ 0.74 Effect of Maximum Packing Fraction › As maximum packing fraction increases… −[η ]φ η φ m = − Constant 1 volu m e Vi s c o s i t y η medium φm fraction Volume fraction of particle › The n vis cos ity (η) decreases. › Allows more free flowing particles (self lubricating) Pr actical Example › Different sized talc added to an epoxy All 175 μm Vi s c o s i t y All 750 μm 0% Increasing amount of 175 μm 100% 100% Increasing amount of 750 μm 0% Morphologi G3 Kinexus Rheometer PARTICLE SHAPE INFLUENCE Over view › A main assumption here was that our particles are ideally smooth, non-deformable spheres… › …however, real solid particles tend not to be perfectly smooth spheres but come in various shapes and with various surface irregularities . Fibers, Plates, Grains, Tubes…… Particle orientation in suspension › Both shear and Brownian forces will cause particles to rotate or tumble in the liquid › The viscosity is dependent on the resulting orientation . Viscosity lowest when long axis is parallel to flow direction . Viscosity highest when long axis is perpendicular to flow direction › Elongated particles circumscribe a larger circular paths than a sphere of equivalent volume… › …thus they occupy larger volumes in suspension at lower shear rates Effect of aspect ratio on Viscosity › Zero shear relative viscosities ( r) increase with aspect ratio as shown below for a Tobacco Mosaic Virus › Consequently elongated particlesƞ are much more efficient at increas ing vis cos ity than s pherical particles of the same volume a b Colloidal Suspension Rheology Jan Mewis, Norman J. Wagner (2012), citing Laufer (1944) Surface roughness › Surface roughness can cause deviations from smooth particle behaviour › Surface roughness may increase viscosity due to an increasing surface area and divergence in flow lines . Most prominent with small particles › For very rough particles mechanical friction from particle-particle contact can increase viscosity… › …although divergence in flow field around the particle can also hinder close contact – lowering viscosity . Most prominent in conc. systems Viscosity and particle shape – conc. systems › Krieger-Dougherty equation −[η ]φ η φ m =1− η medium φm › φm – max vol. fraction of solids in suspension › [ ] – intrins ic vis cos ity of the m edium › Comη plex particle and fluid interactions give a non-linear viscosity dependence with particle concentration › This behavior has shown to be well characterized using an equation of this form Effect of particle shape in concentrated systems › As aspect ratio increases ϕm decreases and [ ] increases . Exponent ([ƞ] ϕ ) tends to stay approximate the same ≈ 2 m ƞ −[η ]φ η φ m =1− η medium φm Vi s c o s i t y › Th e n vis cos ity (η) increases Volume fraction of particle › Deformable particles can change shape to accommodate more material hence ϕm increases and [ ] decreases ƞ Flow Behaviour of hard particles › Under shear, elongated particles can align in flow direction due to hydrodynamic forces acting on the particles 102 › Under 101 shear ) 100 Pa.s ( η 10-1 10-2 › At rest 10-2 10-3 10-1 100 101 102 103 γ (s -1) › Therefore, elongated