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STARTING up BIG in Brazil (Page 12) SPECTRUMNO. 28 / 2-2013 MAGAZINE OF PULP & PAPER STARTING UP BIG in Brazil (Page 12) FOSSIL FUEL-FREE Gasifier boosts green energy (Page 6) CLEAR ADVANTAGE ShortFlow deaeration (Page 22) REINCARNATED PM Second Hand machine (Page 36) GREEN POWER SHOW New biomass boiler in UK (Page 40) 2 Contents 3 06 10 18 22 The growth trifecta Market growth comes by expanding in one of three ways: customer base, 12 products offered, or geography covered. ANDRITZ continues its strategy to expand in all three. trifecta is a situation when three ele- For example, you will read in the interview relocate and convert an MG machine to a ments come together at the same with José Grubisich, President and CEO of state-of-the-art packaging machine (page A time. The word comes from a bet- Eldorado Brasil (page 12), that this market 36). 40 ting term (“perfecta”). As you might guess, pulp producer sees his company growing trifecta winners are rare and the payout is more with a specific customer base (tissue) Market growth is also the result of expand- large. and in a specific geography (Asia). We at ing our services, such as rebuilds and ret- ANDRITZ share this view. We have our most rofits. Our success comes not only from We are business people and stewards of modern pulping technology in Brazil, most bolt-for-bolt rebuilds to OEM specs, but our shareholders’ money – not bettors at of our tissue machines in Asia, and have also by adding our own special technology a race track. Still, it makes sense to invest recently expanded our presence in China to to improve upon the “old” installation. You CONTENTS in the controlled expansion of our products include competence centers for plastic film can read about the work at Varel (page 33) and locations to align ourselves with the production and R&D for nonwovens. to upgrade the performance of a dewater- new dynamics of this in- ing press and expand the drying capacity of 03 Management Message 12 A start-up starts up ... BIG 33 Keeping it simple. dustry. It is not a risk to Another area of growth is packaging an existing packaging machine. Eldorado Brasil Making it profitable. do so. It is more of a risk grades. We expanded our product line to 04 News, Orders, Start-Ups Papier- und Kartonfabrik Varel NOT to do so. include not only new machines, but also the As mills are transitioning to higher margin 18 Taking the load off relocation and modification of secondhand products and/or higher efficiencies, these 06 Gasification helps mill Stora Enso 36 A reincarnation in machines. In the next issue, we plan to re- transitions require changes to the technol- go fossil fuel-free Russian packaging port on the new machine at Zellstoff Pöls in ogy. We at ANDRITZ have the expertise to Metsä Fibre 22 Five Star’s clear advantage SFT Group Wuzhou Special Paper Austria (high-strength grades for shopping assist – with new, rebuild, upgrade, or re- 10 Benefits of polysulfide 40 Green Power show bags, medical packaging, and food pack- location. We hope you will continue to take Preparing for the future 26 Iggesund Paperboard aging). In this issue, you can read about maximum advantage of this expertise in the cooking Stora Enso Metsä Fibre a project with the SFT Group of Russia to coming year. 30 New OCC line in Malaysia Muda Paper Karl Hornhofer (standing) and Humbert Köfler. On the cover: Olavi Filipecki, Woodyard Project Manager for ANDRITZ Brasil, stands at the top of the new stacker/reclaimer at Eldorado Brasil’s greenfield pulp mill. The ANDRITZ fiberline, largest in the world, is in the background. (Complete story begins on page 12). SPECTRUM is published by: Editorial Director: General information and Copyright: ANDRITZ AG Robert Puhr You will see the use of both “tonnes” Stattegger Strasse 18 [email protected] and “tons” in this publication: tonnes for 8045 Graz, Austria Editorial Board: metric units and tons for American units. Phone: +43 (316) 6902 0 Bjørn Hansen, Minna Heinonen, Pirjo Nousjoki, Robert Puhr, Ursula Upanne, Spectrum is published in five languages; Karl Hornhofer Humbert Köfler [email protected] Manuela Wagner, Carina Weissensteiner, Elisabeth Wolfond English, Chinese, Russian, Japanese, and Member of the Executive Board Member of the Executive Board Editor-in-Chief: Contributing Writers: Portuguese. Copyright© ANDRITZ AG PULP & PAPER – Capital Systems PULP & PAPER – Service and Units Bjørn Hansen AK Bolhassan, Martin Koepenick, Robert Puhr, Mark Rushton 2013. All rights reserved. No part of this [email protected] Contributing Photographers: publication may be reproduced without Project Director: Riku Isohella, Christopher Rausch, Thomas Wedderville, permission of the publisher. Pirjo Nousjoki Otmar Winterleitner, iStockphoto [email protected] Layout & Design: INTOUCH Werbeagentur & Internetagentur, Austria spectrum.andritz.com Address Changes: [email protected] 4 News 5 Highlights of new orders COMPLETE LINES COMPLETE LINES Chuetsu Pulp & Paper AND SYSTEMS AND SYSTEMS Takaoka, Japan O2-stage and bleaching modernization with Haskell Co. for Drax Xuan Yuan Industrial Development ACE/BrainWave. NEWS USA Dobrush, Belarus Chipping and screening lines for two pellet Woodyard, 450 t/d P-RC APMP plant, stock Celulosa Beira Industrial Celbi plants. preparation, and machine approach system. Figueira da Foz, Portugal Cooking and screening line upgrade, new pre- Rentech Emami Paper evaporator and rebuild of pulp drying line. Largest MC pumps Canada (two locations: Atikoken, Ontario and Balasore, India Wawa, Ontario) Two OCC lines, deinking line, stock prepara- Domsjö Fabriker AB Wood pelleting systems (hammermills, pelletiz- tion, machine approach system, new headbox, Domsjö, Sweden ers, and coolers). and coating equipment. Rebuild of boiler to reduce fouling behavior and in the world enhance efficiency 20%. Stora Enso Zhejiang Jingxing Paper The pulp feed to a new washing line for a and testing at ANDRITZ’s workshop in Graz. Skoghall, Sweden Zhejiang Province, China Papelera Guipuzcoana de Zicuñaga Fiberline modernization (incl. TurboFeed and Two PrimeLineST tissue machines incl. Zicuñaga, Spain mill was massive – 4,400 t/d. Moving that Efficiency of the pumps was documented at DD washers); sludge dewatering line; belt press PrimeDry Steel Yankees. Upgrade of evaporation plant with Duct much pulp requires some very large pumps 74% (BOP) at a consistency of 8%. This is rebuild. Stripper and the first modular box-type surface – the largest ever made by ANDRITZ, and the far above the industry average (which is be- Shin-Ei Paper condenser. largest MC (medium consistency) pumps in low 70%) and the best efficiency ever mea- Mjölby-Svartadalen Energi Shizuoka Province, Japan Mjölby, Sweden Two PrimeLineCOMPACT machines incl. PT Suparma the world. sured for an MC pump. The pumps were also EcoFluid BFB biomass boiler, fuel handling, flue PrimeDry Steel Yankees. Surabaya, Indonesia tested at 12% consistency and were able to gas cleaning, and steam turbine. FibreFlow drum pulper. ANDRITZ received the order for six MC pump the equivalent of 7,200 t/d. KEY EQUIPMENT, UPGRADES, Suzano Papel e Celulose AND MODERNIZATIONS Weyerhaeuser pumps early this year and has shipped the São Paulo, Brazil Gdansk, Poland units. Although ANDRITZ’s MC pumps can The MC pumps are equipped with the New cooking plant, evaporation plant upgrade, Stora Enso Flash dryer and curing bin expansion. handle consistencies up to 16%, the units SMARTSEP system, which removes air from and methanol liquefaction plant. Oulu, Finland for this mill will operate in the range of 7% the pulp suspension while returning fiber to Fiberline modernization including new pre-steaming chip silo and DD washer. consistency. the pump. Degassing control is so incredibly simple. When the pump is running, the de- The customer counted on a quick deliv- gassing valve is open; when the pump stops, ery from ANDRITZ. Only four and one-half the valve closes. months were required for manufacturing Highlights of new start-ups COMPLETE LINES COMPLETE LINES ENCE AND SYSTEMS AND SYSTEMS Navia, Spain Evaporation plant capacity increase. Metsä Fibre Nine Dragons Paper Industries 70 trucks Joutseno, Finland Quanzhou, Fujian Province, China Chuetsu Pulp & Paper Polysulphide cooking and MOXY plant. 1,000 t/d OCC line; paper machine approach Satsuma-Sendai, Japan World’s largest single polysulfide cooking line. systems; broke handling system. MVR pre-evaporator. and one First MVR system in Japan. JK Paper Ganzhou Hwagain Rayagada, Orissa, India China UMKA AD Fabrika Kartona to Major kraft mill modernization (woodyard, PrimeLine tissue machine with complete stock Umka-Beograd, Serbia vessel Stock preparation system. fiberline, white liquor plant, evaporators, and preparation plant incl. PrimeFlow headbox, recovery boiler). PrimePress XT shoe press, PrimeDustEx W Considerable fiber savings from ANDRITZ dust removal, PrimeReel advanced reel system, FibreWash. the North Mondi Frantschach and machine control system. St. Gertraud, Austria Vipap Videm Krsko Recovery boiler. Kamenskaya Paper & Board Krsko, Slovenia Recently, the equipment for JSC Arkhan- Tver Region, Russia Deinking system upgrade. gelsk Pulp and Paper Mill’s new semi-chem- Graphic Packaging International Relocated and rebuilt packaging machine ical pulping line in Russia, was shipped from ANDRITZ semi-chemical digester reaching its destination port of Arkhangelsk Macon, GA USA (secondhand); new 800 t/d recycled fiber line Sappi Paper and Packaging (Courtesy of APPM’s “Bumazhnik” newspaper) EcoFluid BFB biomass boiler. and approach flow system. Ngodwana, South Africa ANDRITZ workshops to the site – on 70 Rebuild of pulp drying plant (wire/press section, trucks and one ship. In late May, the con- The other equipment shipped by truck in- Once installed, the new plant will produce KEY EQUIPMENT, UPGRADES, new shoe press, dryer, heat recovery, cutter, tinuous steam-phase digester (75 tonnes) cluded the chip washing equipment, refin- 1,000 t/d of semi-chemical pulp out of AND MODERNIZATIONS and baling line).
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