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VAG Pressure Management in the Resort Town of Gelendzhik, Russia

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VAG Pressure Management in the Resort Town of Gelendzhik, Russia VAG Pressure Management in the resort town of Gelendzhik, Russia FIELD OF APPLICATION PRESSURE MANAGEMENT > FIELD OF APPLICATION PRESSURE MANAGEMENT > FI 34 VAG On-site VAG 09/14 Gelendzhik, Krasnodar Krai, Russian Federation The first Russian fortress on the Black Sea coast Gelendzhik occupies an area of about 123,000 km2. was established in 1831. People settled in a beau- The city has 62,000 inhabitants, but during the tiful bay surrounded by mountains. 139 years later, holiday season, as many as 3,000,000 visitors in 1970, Gelendzhik was recognised as 'All-Union' flock to the town to swim in the sea, relax and resort and rated as a designated recreational area improve their health. in 1996. Project Overview Project: Project duration: Pressure management in resort town of Gelendzhik August 2012 - October 2013 (Phase 1) Valves Phase 1: Client: VAG PICO® Pilot Operated Control Valve Municipal unitary enterprise of municipal unit resort DN 300 PN 16 town Gelendzhik 'Water and Wastewater Services' VAG EKO®plus Gate Valves DN 300 PN 16 (MUP VKH) VAG Strainer DN 300 PN 16 Gelendzhik, Krasnodar Krai, Russian Federation FIELD OF APPLICATION PRESSURE MANAGEMENT > FIELD OF APPLICATION PRESSURE MANAGEMENT > FI 34 VAG On-site VAG The town's water distribution system just about But the biggest problem is the town's topography: manages to handle such a large increase in popu- The town extends from the mountains to the coast, lation. But thanks to the huge efforts and repair which increases the pressure of the water in the and modernisation work carried out by the local lower part of town by some 12 bars compared to municipal utility company 'Vodokanal Gelendzhik' the pressure on top of the mountains. (MUP VKH), the system has never failed. During the holiday season, people are supplied with water This is a challenge for even the best of urban according to a schedule: three hours in the mor- planners. ning and three hours in the evening. In 2012, Vodokanal Gelendzhik contacted the But that's not all. The hot southern sun dries out engineers of VAG Russia in search of a solution. several small rivers that feed into Gelendzhik's The first step consisted of analysing the water catchment area meaning that MUP VKH has to supply system and establishing separate district buy water from the Kuban river, which runs through metered areas (DMAs), marking the start of the first Krasnodar Krai. This water is pumped to Gelend- pressure management project in Russia. zhik through some 60 kilometres of special pipe- lines and serves the holidaymakers with water. The engineers at VAG Russia started by analysing the Pressure Management questionnaires, which In such circumstances, every little drop of water is were completed by the customer. The result was as precious as a diamond. the establishment of the first DMA on the Tolstiy Cape in the southern part of the city. VAG's Pressure Management system is based on Time-based pressure reduction turned out to be three basic solutions, namely the most effective solution for Gelendzhik. - time-based It's simple and cost-effective: - quantity and flow based Less water is used at night, which is why the pressure - remotely controlled from inside a pipeline builds up. Reducing the pressure for the critical point. several hours during a period of low consumption significantly reduces the real water loss. VAG specialists choose and often combine these systems based on the specific situation. FIELD OF APPLICATION PRESSURE MANAGEMENT > FIELD OF APPLICATION PRESSURE MANAGEMENT > FI 34 VAG On-site VAG After the analysis, VAG dimensioned the required The team enjoyed the town's rugged landscape valves and proposed a VAG PICO® Pilot Operated and the ocean view while commissioning the VAG Control Valve DN 300 PN 16 with ControlMate FM PICO® Pilot Operated Control Valve with measuring for time-based pressure reduction. equipment. Service engineers from Vodokanal Gelendzhik were trained to work with the Control- Reducing the pressure when consumption is low Mate so they could manage everything themselves helps reduce the real water loss through existing after the project was completed. pipebreaks. It’s also very good for the whole sup- ply pipeline because it reduces the number of new After the commissioning, VAG held a Pressure pipe breaks, thus saving money that can be used Management training class for all of the technical to maintain and repair the pipes. specialists and managers of Vodokanal Gelendz- hik. The participants discussed the current water In October 2013, the full set of equipment was deli- consumption situation and future modernisation vered to Gelendzhik. Soon afterwards, an internati- plans for the town's water supply system. onal team of VAG engineers arrived, consisting of a Pressure Management specialist from VAG- The VAG team even became TV stars that evening: Armaturen GmbH in Mannheim and Mr Nikita The local TV channel had prepared a report on the Lukonin – head of the water supply systems work for the evening newscast. modernisation team in Russia – together with Mr Ruslan Akhmetov – VAG Russia service engineer. VAG PICO® Pilot Operated Control Valve This control valve is controlled by the medium con- veyed for the regulation of pressure and flow rates in service areas without external power supply. Long service life and uncomplicated maintenance is gua- ranteed due to the wear-resistant, corrosion and infiltration-proof seat and threaded steel sleeves that are pressed into the body and prevent corrosion in the control line connections. Gelendzhik, Krasnodar Krai, Russian Federation FIELD OF APPLICATION PRESSURE MANAGEMENT > FIELD OF APPLICATION PRESSURE MANAGEMENT > 34 VAG On-site VAG It is still too early to say how much water and money for repair and maintenance have been saved. But right now, the VAG PICO® Pilot Opera- ted Control Valve works perfectly, reducing pres- sure from 5 to 2.5 bar. Vodokanal Gelendzhik's team is using VAG's equipment and the knowledge of VAG specialists to conduct pressure measurements in other DMAs. These measurements will be the basis for further steps in this town's Pressure Management project. 'Projects like this show that you can provide high- quality services in the housing and utility sector in Russia and that providers of this type of services really want to do good work,' says Stephan Flo- erchinger, Managing Director VAG Russia. For this project please contact: Mr Nikita Lukonin n.lukonin@ vag-armaturen-rus.com www.vag-group.com [email protected].
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