New and Innovative Technologies from the Halden Reactor Project
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New and Innovative Technologies from the Halden Reactor Project Øivind Berg ([email protected]) Senior Adviser Steven Mullet, Christer Nihlwing Sector Safety Man-Technology-Organisation (MTO) OECD Halden Reactor Project Institute for Energy Technology (IFE) Halden – located in south east corner of Norway 07.07.2010 2 Halden – Norway's Gateway to Europe 07.07.2010 3 IFE/HRP located in Halden Board IFE facts: Terje Overvik GdF - 5 research sectors (chairman) - 2 research reactors COE - ca. 630 employees Kjell H. Bendiksen Vice COE - Turnover ca. 90 mill USD Eva S. Dugstad HALDENPROJECT Fridtjov Øwre Nuclear technology Nuclear Safety Safety Energy- and Petroleum- and Physics and Reliability Man-Technology- Environment technology Eva S. Dugstad Margaret McGrath Organization Bjørg Andresen Dag Thomassen Fridtjov Øvre 07.07.2010 5 IFE is the host of the international OECD Halden Reactor Project OECD Halden Reactor Project • International co-operative effort • Hosted by Institute for Energy Technology • Under auspices of OECD NEA / Paris • Aim to improve safety of NPP’s • Jointly funded by its Members: • 18 countries • More than 100 organisations • Participant types E 0 • Utilities, vendors, licensing S authorities, R&D centres • 3 year program periods, current one RUSSIA from 1.1.2009 to 31.12.2011 (17th agreement period) 07.07.2010 7 HRP Members– Signatories and Associated Parties Signatory members: Associated Parties: • Norway – IFE - Institutt for energiteknikk • USA • Belgium - SCK/CEN - Belgian Nuclear • GE - Global Nuclear Fuel Research Centre • Westinghouse Electric Power Company • Denmark - Risø DTU • EPRI - Electric Power Research Inst. • Finland - MITI - Finnish Ministry of Trade and Industry, operated by VTT • DOE – joined in June 2010 • France - EDF - Electricité de France • Japan • Germany – GRS - Gesellschaft für • JAEA, CRIEPI, Mitsubishi NP and Anlagen- und Reaktorsicherheit mbH 11 utilities • Japan - JNES - Japan Nuclear Energy • France Safety Organization • IRSN - French Institut de Radioprotection • Korea - KAERI - Korean Atomic Energy et de Sûreté Nucléaire Research Institute • Czech Rep. - NRI - Czech Nuclear Research • Spain - CIEMAT - Spanish Centro de Institute Investigaciones Energéticas, • Slovakia - Slovakian VUJE - Nuclear Power Medioambientales y Tecnológicas Plant Research Institute • Sweden - SSM - Swedish Radiation • Hungary - Hungarian Academy of Sciences, Safety Authority KFKI Atomic Energy Res. Inst. • Switzerland - HSK - Swiss Federal • Russia -“TVEL”JSC. Nuclear Safety Inspectorate • Research Centre “Kurchatov Institute”, • UK - NNL – National Nuclear Laboratory • Research Institute VNIIAES • USA - US NRC - United States Nuclear • Kazakhstan – Ulba Manufac. Company Regulatory Commission • EU JRC Transuranium, Karlsruhe 07.07.2010 8 Recent and upcomming meetings • Enlarged HPG meetings (EHPG) – Conferences to distribute and discuss results • Last one at Storefjell 14.-19. March 2010 • ca. 280 participants, 180 external participants • Next will be in October 2011! • Summer schools • HSI design methods and solutions. Halden 27-31 August 2007 • 24.-28. Aug. 2009 Fuel modelling and data management • 23.-27. Aug. 2010 Human Reliability Assessment (HRA) 07.07.2010 9 The MTO research activities at the Halden Reactor Project Man – Technology - Organization (MTO) • Experience from accidents and near misses tells us • that the cause often is a combination of human performance problems or bad judgements, technical failures, or deficiencies in the organizartion • Mission: • strive to improve safety in complex organizations • Improve the interaction between control room operators, technical systems and the organization – MTO • Meet the needs of operators at the sharp end to facilitate their work to avoid getting into accidents 07.07.2010 11 MTO research areas within HRP • Human Performance • Human reliability • Human factors • Organizational factors • Design and Evaluation of Human system Interfaces and Control Rooms • Innovative Human System Interfaces • Control Room Design and V&V issues • Visualization technologies • Design, planning and training • 2D, and 3D Virtual and Augmented Reality technologies • Wearable and handheld computing • Surveillance and Control systems in Operation and Maintenance • Early fault detection • Condition monitoring • Software systems Dependability • Engineering of Dependable Software Systems. • Risk assessment of Dependable Software Systems 07.07.2010 12 MTO staff Competence areas – Work areas Human resources: ca. 80 man-years – HRP: 45 man-years INDUSTRIAL PROCESS AND PHYSICS AND COMPUTER PSYCHOLOGY OPERATION ENGINEERING SCIENCE 17 persons 15 persons 24 persons 24 persons HUMAN PERFORMANCE AND RELIABILITY CONTROL ROOM ENGINEERING INNOVATIVE HUMAN SYSTEM INTERFACES VISUALIZATION – VR, AR AND WEARABLE TECHNOLOGIES OPERATION SUPPORT AND CONDITION MONITORING CHANGE AND TRANSITION– SAFETY CULTURE – RISK ANALYSIS 07.07.2010 13 IFE MTO Laboratories • A new MTO-lab building was opened in March 2004 • HRP has access to 3 laboratories in Halden • Hammlab, VR-lab and CIO-lab • Human performance – HSI - demonstration of new technology 07.07.2010 14 MTO-lab as of 2010 User test with Large Screen Design - HAMMLAB 07.07.2010 16 VR-center: Visualization Technologies Decommissioning planning by VR Collaborative virtual Handheld and Control room design and V&V by VR environments Wearable technologies Training by VR 07.07.2010 17 Two work areas @ IFE, Halden Research ”Commercial” Funded by all member organisations Funded by one/several organizations Halden Project Bi- and Multi-lateral projects Results open too all members Results to customer 07.07.2010 18 The HRP MTO bilateral programs Examples of HRP MTO results applied in Bilateral programs LKAB Mining HRP MTO Control room design Joint Program Human factors StatoilHydro Alarmsystems Petroleum Control room Large screens CoP design Transport Human factors BP Alarmsystems Railways ATM Large screens Control room Eurocontrol Shell Virtual Sensing design Work processes Human factors Inspections Alarmsystems Nuclear Large screens Japan France East-Europe Sweden Finland USA Korea JAEA – VRdose EdF – CREATE CZ, SL, H and R OKG – PEANO Loviisa – NRC – Staffing, AP1400 – SCORPIO TEMPO, Alarms, HRA Utility- TEPCO – VILDE OKG – CR V&V EDF - Aladdin Large Screens ProcSee EPRI – cable TEPSYS – , Copma diagnostics Scorpio 07.07.2010 20 Yonden - VNEM Areas of Applications Knowledge Management CR and HSI design Simulator technology Computerised Procedures Work Processes Advanced Alarm Systems Function Allocation Performance Monitoring Core Monitoring and Simulation Condition Monitoring Prognostics Virtual Sensing 07.07.2010 21 Condition Monitoring PEANO • On-line signal validation and calibration monitoring aladdin • Early Fault Detection and Diagnosis TEMPO • Data Reconciliation and Thermal Performance Monitoring LIRA • Electrical Cable Condition Monitoring Vision-Based Condition Monitoring • Visual & Infrared Condition Monitoring Mímir • Modular Platform for Advanced Condition Monitoring 07.07.2010 22 Performance Monitoring TEMPO Thermal Performance Monitoring and Optimisation TEMPO William H. Beere Emil Wingstedt Arne Hornæs 07.07.2010 23 Physical modelling with data reconciliation P-1 P-2 T-23 P-8 P-5 P-7 T-32 T-6 T-31 T-22 T-16 T-21 T-29 T-10 a T-18 T-27 T-25 T-24 T-9 F-14 F-15 P-26 T-30 T-28 T-36 T-17 P-33 T-34 R Q T-20 P-19 T-35 T-12 F-13 P-11 a Q F-4 T-3 F-37 + Measurements: σ + Calculations: x , x xˆ,σ xˆ Residual: v = xˆ − x+ ,σ v Uncertainty 07.07.2010 24 TEMPO: Thermal Performance Monitoring and Optimisation P-1 P-2 T-23 P-8 P-5 P-7 T-32 T-6 T-31 T-22 T-16 T-21 a T-29 ? T-10 T-18 T-27 T-25 T-24 T-9 F-14 F-15 P-26 T-30 T-28 T-36 T-17 P-33 T-34 R Q I. Data-reconciliation II.Optimisation III. Simulation mode T-20 P-19 T-35 mode mode T-12 F-13 P-11 a Q F-4 T-3 F-37 y Pump failure stretch-out→ 1 datum (x ,y ) 0.9 i i 0.8 model: straight line 0.7 0.6 Q 0.5 2 Q ⎡ y − yi ⎤ 0.4 min ∑ ⎢ ⎥ 0.3 i ⎣ σ ⎦ 0.2 x 0.1 subject to : 0 29.01.01 18.02.01 10.03.01 30.03.01 19.04.01 09.05.01 29.05.01 date ax i + b − y = 0 date 07.07.2010 25 TEMPO: Modelling Interface 07.07.2010 26 Loviisa model VVER-440 reactor with two parallel turbine cycles with connections, modelled together. 205 components; 193 measurements; 92 variable parameters 07.07.2010 27 Fault Detection 1. Object function trend (global performance index Q) 2. Residual plots 3. Residual trends 4. Several tools to further identify and classify the fault Q v/sigv Residual plot 2005-09-13 Residual plot for condenser temperature 1 6 1 measurements 0.9 0.9 5.5 6 0.8 0.8 0.7 4 5 0.7 0.6 2 0.6 SD51T002 0.5 4.5 0.5 0 SD52T002 0.4 -2 RM50T001 adjustability 0.4 4 RM50T002 0.3 -4 Residual (v/sig v) (v/sig Residual Performance index Q Performance index 0.3 0.2 (v/sigv) RM20F001 residual -6 3.5 0.2 0.1 0.1 -8 0 3 29 -01 02 04 -06 08 10 -12 0 -11- -12- -12- -12- -12- 2007-12-18 2007-12-19 2007-12-20 2007-12-20 2007-12-21 0246810 2005 2005-122005 2005 2005-122005 2005 2005-12 0800 0800 0800 1043 0800 v/sigv Data point Data samples 07.07.2010 28 The PEANO System • Based on empirical, data-driven models (Auto-Associative Neural Networks) • Performs • Signal Validation and Reconstruction • On-line, real-time analysis • Calibration Monitoring • Off-line, batch analysis • Fault Detection • Virtual Sensing 07.07.2010 29 On-line Calibration Monitoring in Nuclear Power Plants • Monitor the calibration status of sensors on-line, during operation • At shut-down only calibrate the sensors that actually need calibrating Plant Operation Maintenance Maintenance • Save Planning • Maintenance costs Calibration • Calibration induced faults Monitoring • Radiation exposure • Critical path 07.07.2010 30 Fault Detection Capabilities • Drift A fault that will result in reduced plant performance.