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We are a Circular Economy
Plasbel®, takes on the circular economy challenge with the objective of stimulating growth through more sustainable production, resource efficiency and commitment to the environment.
About Us
Especialists in Film Extrusion.
Plasbel®, is a leader in the sustainable plastic film manufacturing sector, with a great capacity to tackle large projects, great professionalism and an approach based on Social and Environmental respect.
We have more than 20 years of experience in the production of high-quality plastic films. We specia- lize in the extrusion of polyethylene film, as well as offering a customized service to our customers. We listen to their needs to provide them with tailor-made solutions, some- thing that allows us to create long-term relationships with them.
Our clients include major retail brands, public and private entities wi- thin the professional and industrial sector. For the latter, we have come up with specific solutions in the area of engineering plastics and indus- trial film, both for food and domestic use.
The standard-bearer of Innovation
In Plasbel® we know that in order to be able to offer effective solutions we must do so through innovation and continuous improvement. The- refore, these two concepts are very important to our company and have led us to be leaders in the extrusion of polyethylene film (PE) that we use in the production of flexible packaging.
To make this innovation possible, we have two in-house laboratories equipped with the most up-to-date technology and highly qualified professionals. Through the R&D department we seek continuous inno- vation, researching the latest technology materials, enhancing quality, increasing performance and improving product efficiency. In addition, we promote collaboration with national and international research ins- titutes, because they allow us to go even further. 1998 Plasbel Plásticos S.A.U. Alcantarilla, Spain
Asima Plastic 2006 Doha, Qatar
2009 Logistics Center 01 Librilla, Spain
Plasbel in figures Logistics Center 02 2014 We have two important production plants with an Alcantarilla, Spain annual production volume of 65,000 tons. These plants are located in Spain and Qatar with pro- duction percentages of 85% and 15% respectively. 2015 Q4 Packaging In addition to this, we have two logistical centers Valencia, Spain from which we manage the product distribution and which allow us to give a quick response to any of our customers’ needs. Expansion of 2017 Packaging Division Alcantarilla, Spain Facilities
Food Packaging Division
Focused on the production of containers and packaging for the food industry.
Consumer Goods Division
Focused on the products manufacturing for retail and industry in general.
Food Packaging Extrusion Plant Plasbel, Alcantarilla.
The continuous improvement process of our products is the catalyst which allows us to combine the best quality with the most competitive yields. We have more than 30.000 m² of facilities in Alcantarilla (Murcia) divided into:
Food Packaging Consumer Goods Logistics Division Division Center
• Extrusion plant • Extrusion plant • Logistics center • Printing plant • Printing plant Alcantarilla • Assembly and • Manufacturing plant • Logistics center prepress room • Recycling plant Librilla • AC store room and • Laboratory Dispensing • Laboratory Facilities
Our flexographic printing presses increase the efficiency, quality and sustainability of the production process.
Moving towards sustainable materials management and production.
Our commitment is to give you the best attention.
We want our entire production and marketing process to be integrated into a complete cycle. That’s why we offer coverage in all product stages.
Conceptualization Development Extrusion Conversion Distribution
We apply our high-quality standards to all Unlike other companies in this sector, process stages, from conceptualization this puts us in an advantageous position and development to raw material trans- when it comes to offering a professional formation, extrusion, manufacturing and and dynamic service to our customers. In distribution of our products. Likewise, we addition, this line of action enables us to carry out comprehensive quality controls offer a stable and homogeneous product, in each of these stages and a close tracea- as a result of the continuous analysis and bility of the product, ensuring maximum homologations carried out by our quality Health Safety within the company. department on all the raw materials used in the extrusion process. Facility for cutting and manufacturing products with Plasbel® recycled material from Alcantarilla (Murcia).
RAW PLANNING MATERIAL Eco-design & We are a Eco-innovation Circular Economy
TRANSFORMATION OF RECYCLED PRODUCTION MATERIAL Extrusion and in Plasbel® Manufacturing recycling plant
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RECYCLE DISTRIBUTION Post-consumer Individual and recycled goods industrial customers
PRODUCTS
performance of available resources. We reduce waste We are generation and production residues are processed to be reused and transformed into a new recycled material that Committed to the will be exploited and reintroduced into the market.
Plastics Circular This sets up a continuous development cycle in which the Economy materials and products obtained have a longer lifespan. Thanks to the transformation process used to recycle ma- At Plasbel® we are raising social awareness and environ- terial in our Plasbel® recycling plant, we manage waste in mental responsibility through an optimized management an efficient way, saving on raw material and ensuring the of our manufacturing process as well as maximizing the sustainability of our product. Circular Economy Circular Economy Advantages
Reduction in Reduction Stimulating Contributing to resource and in waste innovation the fight against energy use generation climate change
Plasbel® Recycling Plant located in Alcantarilla (Murcia) donde is where we recycle all the remaining materials produced during the production process.
At Plasbel® we manage waste in an efficient way, saving on raw materials and reusing the by-products produced during our production process, such as wrappers, packaging, waste, etc., which are then transformed into a new raw material that is recycled in our own recycling plant. High technology and continuous innovation are key axes for a development towards sustainable production. Circular Economy ZERO Plastics to Landfill by 2025
ZERO waste in At Plasbel®, we have a solvent distiller that collects, recycles and re- covers 100% of the used solvents. We exploit our recycled solvents Solvent for another use. So, the solvent is cleaned and reused indefinitely.
Iniciative on To achieve the Zero Waste commitment, we collaborate with au- Waste thorized outside managers to process in a sustainable way the fo- Separation llowing materials that need special treatment, a waste turns into a new resource.
Paper and Printer Wood Waste PET, Cardboard cartridge polypropylene, compostable
ZERO waste in Through our recycling plant, we make maximum use of the raw materials used. We recycle and reuse 100% of the waste generated. Wastes Moreover, they are reused in other products and put back on the Generated market.
ZERO waste in We have taken actions to improve the product environmental im- pact during its design stage. From the selection of raw materials Eco-design with less environmental impact to the packaging optimization and innovation using high technology during the production process to improve shipment. In addition, we foster reuse and recycling.
We optimize the use of ink and glue consumption
All the ink used are recycled, transformed into a new ink through our Ink Dispenser system. In addition we save approximately 30% in printing (CMYK) using high-tech polymer and in the end, we get a more convincing result compared to other printing machines on the market. We extend the use of materials.
Plasbel® Re-Plastics are products made from recycled material. We have optimized and high-tech extruders to ensure excellent and consistent product quality.
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Recycled Transformation of Extrude new New bag with Material Recycled Material Recycled Material Recycled Material
100% recyclable material in our garbage bags
At Plasbel®, we have integrated 100% recyclable material in our extrusion and film manufacturing process, free of adherent or solvent components, where there is no need to separate elements for the recycling of the material used. Circular Economy
Plasbel® Extrusion Plant, Alcantarilla.
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Our products are made from post-consumer recycled goods. Compostable raw materials made from vegetable polymers and managed in a sustainable manner
Plant-based raw materials
Organic Transformation Compost of compostable material
Industrial Manufacture of Composting compostable bags
Individual or Industrial Customer Circular Economy
At Plasbel®, we want to create a product that does not We take care of have detrimental effects on the environment. For this the smallest details reason, we use packaging and boxes made from 100% renewable and recyclable material; all of this through sus- tainable management.
Compostable Compostable 100% recycable box Bag Packaging with FSC
Versatile and innovative compostable raw material. In addition, they are renewable materials with ZERO negative impacts on the composting process.
Our compostable products bear the TUV Austria OK COMPOST® seal which guarantees that they are biodegradable in an industrial composting plant. Plasbel® is committed to Quality, Environment and Food Safety.
Fulfilling our commitment to food safety, respect for the environment and its protection are key elements in the development of our economic activity. In order to comply with them, we have a Quality, Environment and Food Safety Policy that includes these principles. Environment
Environmental At Plasbel® we manage waste Performance in an efficient way, saving on raw materials and reusing the We make the by-products generated during most of our raw our production process, such materials and as wrappers, packaging, was- reuse our own te, etc., which are all transfor- med into a new recycled raw recycled material. material.
We pursue excellence in environmental performance through the entire life cycle of our operations:
We carry out Commitment Control and minimization responsible water use to the of atmospheric and management Circular Economy emissions
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Waste Member of the Integrated Carbon Footprint management Management System Organization (SIG) ECOEMBES Responsible Consumption : Energy
Monitoring 15% average energy savings on consumption and the main extruder motors performance per machine Replacement of the main extruder motors. From DC motors (direct Installation of energy meters current) we went to high efficiency in the cutting machines AC motors (alternating current), section, in the machine room achieving an average energy saving and in the extrusion plant. of 15%.
Plasbel® Extrusion Plant , Alcantarilla Pioneers in Spain in the use of AC motors for plastic extruders.
(Beyond IE4 motors)
Intelligent Which is reflected in Energy savings centralized the compressors by of around 40% system an energy saving of in lighting 68.756 KWh / per year to manage Mercury vapor lamps are We optimize the compressors’ the control replaced by LED technology pressure band, reducing it to the lamps, achieving an increase of all minimum necessary, resulting in in both light output and ener- compressors energy savings of 3.5%. gy savings of over respectively 10% and around 40%. Energy savings in cooling production of over 40% Design, development and introduction of water cooling system through energy-efficient water-air chillers. We have replaced water chillers with ESSER values of 2 with water chillers with ESSER values of up to 4.5. Environment
By replacing our cooling machines with high-efficiency, cutting-edge ones,
we have been able to reduce CO2 emissions by 104.9 tons per year.
This action has been co-financed by the European regional development fund (ERDF) and the Region of Murcia.
Plasbel® is a member of Operation Clean Sweep® (OCS). A global initiative from the plastics industry to reduce the losses of pellets (primary microplastics) into the environment. We guarantee that our plastic pellets are managed responsibly and that there are no losses into the environment. Plasbel® Obtains the AENOR Certification for Carbon Footprint Plasbel® has obtained the verification on the calculation of the carbon footprint that confirms that our company is committed to the environment after successfully passing an independent verification process performed byAENOR .
What is Which are the advantages of reducing the Carbon Footprint? Carbon Footprint?
Carbon footprint is an index to mea- • It allows us to reduce the energy costs and to position sure the impact on global warming. It ourselves as an environmentally responsible, open and indicates the emissions of greenhouse sustainable company. effect gases (GHG) that have an impact • We follow the legislation on this matter. on the environment on each process of • We create social value and commitment. the manufacturing, and commercialisa- • We improve our corporate reputation and our brands. tion of our products. • We optimize resources more efficiently. • We contribute to the fight against climate change. Scope Emissions
The minimum scope for the Ministerio Scope 1 : Register all direct GHG emissions de Agricultura, Alimentación y Medio Scope 2 : Register indirect GHG emissions from consumption Ambiente for registering the carbon of purchased energy footprint of the GHG emissions are Scope 3 : Register other indirect emissions scopes 1 and 2. Upstream (purchases, wastes, trips, etc.) Downstream (sales, deliveries to customers)
Plasbel® has also Scope 3 - 85,5% included scope 3. Scope 2 - 12,9% Scope 1 - 1,61% Commitments, Quality and Certification
We pursue perfection to guarantee quality We have an action plan aimed at controlling all the operations during our production processes.
Our own Quality Department and Laboratory, is made up of highly qualified and experienced professionals, are in charge of:
Supplier evaluation and monitoring Upstream / downstream traceability system All our suppliers are approved before entering into We have a complete upstream / downstream tra- contractual relations, some of which are audited on ceability system, which ensures rigorous production an annual basis. control for each production batch.
Control of raw and ancillary materials Certificates and management system Upon delivery to our facilities, we check compliance All Certificates and Management System implemen- with technical and legal specifications before they go ted in Plasbel® are maintained. through the production process.
Semi-finished and finished product Migration testing to verify food safety and We carry out tests and controls to verify compliance suitability with normative, technical and legal specifications of All products made to come into contact with food all our products, in order to comply with the commit- are manufactured according to protocols of “Good ment made with customers and official bodies. Manufacturing, Hygiene and Food Safety Practices”. These products undergo the corresponding migration testing, making it possible to verify their food safety and suitability. Commitments, Quality and Certification
The quality of our products is certified through continuous controls carried out in our own laboratory. In addition to this internal control, we have the AENOR ISO 9001 y 14001 certificates, Environmental and Quality management systems. Plasbel® Packaging Division has obtained BRC/IOP certification for Packaging and Packaging Materials
What is BRC Packaging?
BRC (British Retail Consortium) Packaging is a standard developed in the United Kingdom and is the leading food safety protocol in the international sector, especially for packaging companies. It requires compliance with the most demanding technical requirements for production, packaging, personnel, environmental conditions of the facilities and storage of products.
What are the advantages of the BRC Packaging Certification?
• Efficient and dynamic control of risks for food security. • Guaranteed to comply with the regulations, regulations and requirements. • Generates greater confidence among customers, consumers and the local and international markets. • Increase security, quality and improve the corporate reputation of our brands. • It guarantees the innocuousness of the packaging, packaging material and food packaging used. • Provides an organized and effective communication with all interested parties.
Plasbel® Division Packaging is committed to food safety, after successfully going through an exhaustive process of independent verification bySAI GLOBAL.
Nº Cert. PKG40132 Commitments, Quality and Certification
We have our own R&D laboratory where all our products are manufactured according to a series of criteria and quality controls. Plasbel® is committed to meeting its standards in the countries where it operates, acting honestly and in accordance with fair trade standards. This commitment is paramount to our success.
Social Responsability We constantly audit our suppliers to ensure their compliance with our social norms.
Safe Working Environment We are committed to job security and occupational health and we demand our suppliers to create a security atmosphere, being occupational health and job security our top priorities.
Quality Aand Safety of the Product From the point of origin, our food quality and safety control team guarantees that the final products firmly convey with our technical and quality specifications.
Business Ethics Our process to select suppliers is rigorous. We follow an ethical business conduct.
Enviromental Performance We minimise the environmental impact by making the most of our raw materials and reusing our own recycled material. Besides, we raise awareness among our suppliers to reduce their environmental print to the minimum.
Human and Labor Rights We demand our suppliers to keep an absolute commitment to their employees’ rights. Commitments, Quality and Certification
· Free (non-forced) labour · Freedom of association · Safety and hygiene · No child labour Our suppliers have been · Liveable wage subjected to an in-depth inspection by the SMETA · No excessive hours (Sedex Members Ethical Trade · Non-discrimination Audit); based on the Ethical · Legal work Trading Initiative which includes · No inhuman work the following 10 criteria: · Environment we eco-innovate, manufacture, reused and recycle Commitments, Quality and Certification
Everything seems impossible until it is done and we want to do it better.
recycled recycled material recycled material material
Plant Based Compostable Material Under European Standard EN 13432
Water Based Ink www.plasbel.com
Polígono Industrial Oeste Teléfono / Phone +34 968 894 678 C/Venezuela, Parc. 6.8-6.10 Fax +34 968 894 623 30820 Alcantarilla Web www.plasbel.com Murcia, Spain E-mail [email protected] FSC® C147178