We Are a Circular Economy
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EN We are a Circular Economy Plasbel®, takes on the circular economy challenge with the objective of stimulating growth through more sustainable production, resource efficiency and commitment to the environment. About Us Especialists in Film Extrusion. Plasbel®, is a leader in the sustainable plastic film manufacturing sector, with a great capacity to tackle large projects, great professionalism and an approach based on Social and Environmental respect. We have more than 20 years of experience in the production of high-quality plastic films. We specia- lize in the extrusion of polyethylene film, as well as offering a customized service to our customers. We listen to their needs to provide them with tailor-made solutions, some- thing that allows us to create long-term relationships with them. Our clients include major retail brands, public and private entities wi- thin the professional and industrial sector. For the latter, we have come up with specific solutions in the area of engineering plastics and indus- trial film, both for food and domestic use. The standard-bearer of Innovation In Plasbel® we know that in order to be able to offer effective solutions we must do so through innovation and continuous improvement. The- refore, these two concepts are very important to our company and have led us to be leaders in the extrusion of polyethylene film (PE) that we use in the production of flexible packaging. To make this innovation possible, we have two in-house laboratories equipped with the most up-to-date technology and highly qualified professionals. Through the R&D department we seek continuous inno- vation, researching the latest technology materials, enhancing quality, increasing performance and improving product efficiency. In addition, we promote collaboration with national and international research ins- titutes, because they allow us to go even further. 1998 Plasbel Plásticos S.A.U. Alcantarilla, Spain Asima Plastic 2006 Doha, Qatar 2009 Logistics Center 01 Librilla, Spain Plasbel in figures Logistics Center 02 2014 We have two important production plants with an Alcantarilla, Spain annual production volume of 65,000 tons. These plants are located in Spain and Qatar with pro- duction percentages of 85% and 15% respectively. 2015 Q4 Packaging In addition to this, we have two logistical centers Valencia, Spain from which we manage the product distribution and which allow us to give a quick response to any of our customers’ needs. Expansion of 2017 Packaging Division Alcantarilla, Spain Facilities Food Packaging Division Focused on the production of containers and packaging for the food industry. Consumer Goods Division Focused on the products manufacturing for retail and industry in general. Food Packaging Extrusion Plant Plasbel, Alcantarilla. The continuous improvement process of our products is the catalyst which allows us to combine the best quality with the most competitive yields. We have more than 30.000 m² of facilities in Alcantarilla (Murcia) divided into: Food Packaging Consumer Goods Logistics Division Division Center • Extrusion plant • Extrusion plant • Logistics center • Printing plant • Printing plant Alcantarilla • Assembly and • Manufacturing plant • Logistics center prepress room • Recycling plant Librilla • AC store room and • Laboratory Dispensing • Laboratory Facilities Our flexographic printing presses increase the efficiency, quality and sustainability of the production process. Moving towards sustainable materials management and production. Our commitment is to give you the best attention. We want our entire production and marketing process to be integrated into a complete cycle. That’s why we offer coverage in all product stages. Conceptualization Development Extrusion Conversion Distribution We apply our high-quality standards to all Unlike other companies in this sector, process stages, from conceptualization this puts us in an advantageous position and development to raw material trans- when it comes to offering a professional formation, extrusion, manufacturing and and dynamic service to our customers. In distribution of our products. Likewise, we addition, this line of action enables us to carry out comprehensive quality controls offer a stable and homogeneous product, in each of these stages and a close tracea- as a result of the continuous analysis and bility of the product, ensuring maximum homologations carried out by our quality Health Safety within the company. department on all the raw materials used in the extrusion process. Facility for cutting and manufacturing products with Plasbel® recycled material from Alcantarilla (Murcia). RAW PLANNING MATERIAL Eco-design & We are a Eco-innovation Circular Economy TRANSFORMATION OF RECYCLED PRODUCTION MATERIAL Extrusion and in Plasbel® Manufacturing recycling plant Yellow RECYCLE DISTRIBUTION Post-consumer Individual and recycled goods industrial customers PRODUCTS performance of available resources. We reduce waste We are generation and production residues are processed to be reused and transformed into a new recycled material that Committed to the will be exploited and reintroduced into the market. Plastics Circular This sets up a continuous development cycle in which the Economy materials and products obtained have a longer lifespan. Thanks to the transformation process used to recycle ma- At Plasbel® we are raising social awareness and environ- terial in our Plasbel® recycling plant, we manage waste in mental responsibility through an optimized management an efficient way, saving on raw material and ensuring the of our manufacturing process as well as maximizing the sustainability of our product. Circular Economy Circular Economy Advantages Reduction in Reduction Stimulating Contributing to resource and in waste innovation the fight against energy use generation climate change Plasbel® Recycling Plant located in Alcantarilla (Murcia) donde is where we recycle all the remaining materials produced during the production process. At Plasbel® we manage waste in an efficient way, saving on raw materials and reusing the by-products produced during our production process, such as wrappers, packaging, waste, etc., which are then transformed into a new raw material that is recycled in our own recycling plant. High technology and continuous innovation are key axes for a development towards sustainable production. Circular Economy ZERO Plastics to Landfill by 2025 ZERO waste in At Plasbel®, we have a solvent distiller that collects, recycles and re- covers 100% of the used solvents. We exploit our recycled solvents Solvent for another use. So, the solvent is cleaned and reused indefinitely. Iniciative on To achieve the Zero Waste commitment, we collaborate with au- Waste thorized outside managers to process in a sustainable way the fo- Separation llowing materials that need special treatment, a waste turns into a new resource. Paper and Printer Wood Waste PET, Cardboard cartridge polypropylene, compostable ZERO waste in Through our recycling plant, we make maximum use of the raw materials used. We recycle and reuse 100% of the waste generated. Wastes Moreover, they are reused in other products and put back on the Generated market. ZERO waste in We have taken actions to improve the product environmental im- pact during its design stage. From the selection of raw materials Eco-design with less environmental impact to the packaging optimization and innovation using high technology during the production process to improve shipment. In addition, we foster reuse and recycling. We optimize the use of ink and glue consumption All the ink used are recycled, transformed into a new ink through our Ink Dispenser system. In addition we save approximately 30% in printing (CMYK) using high-tech polymer and in the end, we get a more convincing result compared to other printing machines on the market. We extend the use of materials. Plasbel® Re-Plastics are products made from recycled material. We have optimized and high-tech extruders to ensure excellent and consistent product quality. Yellow Recycled Transformation of Extrude new New bag with Material Recycled Material Recycled Material Recycled Material 100% recyclable material in our garbage bags At Plasbel®, we have integrated 100% recyclable material in our extrusion and film manufacturing process, free of adherent or solvent components, where there is no need to separate elements for the recycling of the material used. Circular Economy Plasbel® Extrusion Plant, Alcantarilla. Yellow Our products are made from post-consumer recycled goods. Compostable raw materials made from vegetable polymers and managed in a sustainable manner Plant-based raw materials Organic Transformation Compost of compostable material Industrial Manufacture of Composting compostable bags Individual or Industrial Customer Circular Economy At Plasbel®, we want to create a product that does not We take care of have detrimental effects on the environment. For this the smallest details reason, we use packaging and boxes made from 100% renewable and recyclable material; all of this through sus- tainable management. Compostable Compostable 100% recycable box Bag Packaging with FSC Versatile and innovative compostable raw material. In addition, they are renewable materials with ZERO negative impacts on the composting process. Our compostable products bear the TUV Austria OK COMPOST® seal which guarantees that they are biodegradable in an industrial composting plant. Plasbel® is committed to Quality, Environment and Food Safety. Fulfilling