Eaton’s Cooper Power™ series products COOPER POWER Power capacitors SERIES Power capacitors Catalog information Power capacitors catalog Catalog Data Effective October 2015
Power capacitors catalog contents
Contents Description Page Pole-mounted racks with single-phase units (CA230001EN) ...... 3 Edison capacitor switch (CA230002EN)...... 27 Medium-voltage, standard-duty, heavy-duty, and extreme-duty single-phase, unfused capacitor units and accessories (CA230003EN)...... 35 Type EX-7i single-phase internally fused units (CA230004EN)...... 43 Fuseless capacitor banks (CA230005EN)...... 47 Metal-enclosed, pad-mounted capacitor banks (CA230006EN)...... 51 Type NR oil switch (CA230007EN) ...... 67 Metal-enclosed capacitor banks (CA230008EN)...... 79 Block bank and accessories (CA230009EN)...... 83 Standard and OEM accessories (CA230010EN)...... 91
www.eaton.com/cooperpowerseries Power Capacitors Catalog Data COOPER POWER Effective April 2015 CA230001EN Supersedes October 2014 SERIES Pole-mounted capacitor racks with single-phase capacitor units
General Eaton’s Cooper Power™ series products offer a comprehensive capacitor rack solution, which allows users to select features to meet their applications needs. The capacitor rack package offers customers system benefits such as: • Improved Power Factor • System capacity release • Reduced losses • Improved power flow • Cost savings The pole-mounted capacitor rack frame is manufactured from high strength 6061-T6 aluminum alloy to reduce weight and allow for easier handling and installation. Stainless steel or galvanized steel frames are available on request. Capacitor rack frames for 15 kV class systems are available with 95 kV and 110 kV BIL insulation levels and accommodate three, six, nine or twelve single-phase capacitor units. Capacitor rack frames for 25 kV and 35 kV class systems are available with 125 kV and 150 kV BIL insulation levels and accommodate three, six, nine or twelve single-phase capacitor units. Capacitor racks accommodate 50, 100, 150, 200, 300, 400, 500 and 600 kVar single or double bushing capacitor units in single row assemblies. Single-phase capacitor units can be connected in grounded-wye, ungrounded-wye or delta configurations depending on system parameters. Capacitor racks are available in fixed or switched configurations to meet load flow requirements. Remote capacitor switching is provided through Eaton's Cooper Power series Patent-Pending Edison™ vacuum capacitor switch and the field- proven NR/NRV oil switch manufactured by our Power Reliability-Capacitor Factory located in Greenwood, S.C. The Edison capacitor switch incorporates superior insulating materials capable of withstanding severe electrical-mechanical conditions and is uniquely suited for demands of capacitor switching. The switch can be used with any industry capacitor control such as the Eaton’s Cooper Power series CBC-8000 control to provide Integrated Volt/VAR Control (IVVC), leading to overall cost savings for utilities. Capacitor switches are available through 38 kV grounded-wye applications. Capacitor racks are completely pre-assembled from the factory with all high voltage wiring, accessories and terminal bushings provided with wildlife protection to improve overall performance.
CA230001EN-1 Catalog Data CA230001EN Pole-mounted capacitor racks with single-phase capacitor units Effective April 2015
Pole-mounted racks with single-phase capacitor units
Medium-voltage Standard-Duty (SD), Heavy-Duty (HD) and Extreme-Duty (XD) single-phase unfused capacitor units are interchangeable to permit upgrading capacitor racks to meet load growth requirements
Single-phase Edison™ capacitor switches are ideal for switching distribution capacitor banks. The switch incorporates a revolutionary terminal ring design, which allows 360 degree adjustment in 60 degree increments without breaking seals to rotate the body of the switch.
Factory installed wildlife protectors help minimize wildlife related outages on all energized terminals and conductors
Lightweight and high strength welded aluminum alloy frame 6061-T6
Potential transformers are available as an option to provide control power to capacitor switches, controls and other components of capacitor bank
High strength, UV resistant polymer junction box housing electrical connections to all necessary control hardware Pole-mounting plate provides Lifting eyes are positioned in large pole bearing area to four locations mount capacitor rack
Pole braces to provide further support for capacitor bank installation (not supplied for 3-unit frames)
Optional accessories may include heavy-duty polymer distribution arresters mounted directly on capacitor rack frame to help protect capacitor cans and switches from overvoltage conditions
NNote: Capacitor racks are fully assembled and pre-wired from the factory unless otherwise specified. Factory wiring does not include physical connection to CBC- 8000 capacitor bank control. Figure 1. Diagram
CA230001EN-2 www.eaton.com/cooperpowerseries Pole-mounted capacitor racks with single-phase capacitor units Catalog Data CA230001EN Effective April 20145
Capacitor Rack Ordering Information Table 1. Capacitor Applications for Medium Voltage Unfused Eaton offers several options to customize overhead capacitor racks Capacitor Units to meet reactive power requirements for distribution networks. In Capacitor Rating Circuit Application order to simplify the ordering process follow the list of instructions Voltage BIL Capacitors Connected Wye provided below while entering information in the Capacitor Rack (kV L-G) (kV) (kV L-L) Specification Spreadsheet available on-line with the catalog literature 2400 95 4160 at www.cooperpower.com. The selection process includes the following required information: 2770 95 4800 4160 95 7200 1. System parameters and capacitor connection (Page 3, Tables 1-4) 4800 95 8320 2. Capacitor rack BIL and configuration (Pages 4-5, Table 6) 6640 95 11500 3. Capacitor unit requirements (Page 6, Table 7) 7200 95 12470 7620 95 13200 4. Capacitor switch requirements (Pages 7-9) 7960 95 13800 Single-phase Edison capacitor switch (Page 7, Table 8) 8320 95 14400 Single-phase NR/NRV oil switch (Page 8, Table 9) 9960 95 17250 Three-phase VCS-3 vacuum switch (Page 9, Table 10) 95 19740 11400 125 19740 5. CBC-8000 controller and control strategy (Pages 10-11, Table 11) 150 19740 6. Accessories: 95 21600 Junction box (Pages 11-12, Table 12) 12470 125 21600 Control power transformer (Page 13, Table 14) 150 21600 MOV surge arrester (Page 13, Table 14) 95 22900 Neutral sensor (Page 13, Table 15) 13280 125 22900 150 22900 Line Post Sensor (Page 13, Table 16) 95 23900 Interchangeable cutout (Page 14, Table 17) 13800 125 23900 Edison links (Page 14, Table 18) 150 23900 Kearney™ links (Page 14, Table 19) 95 24900 Reactors (Page 14, Table 20) 14400 125 24900 150 24900 15125 150 26200 19920 150 34500
Specify System Parameters and Capacitor Connection
Table 2. System Voltage for Table 3. System Frequency for Table 4. Type of Capacitor Rack Capacitors Connected Wye Capacitor Rack (Hz) Connection (V L-L) 50 Grounded-Wye 4160 60 Ungrounded-Wye 4800 Delta 7200 8320 11500 12470 13200 13800 17250 21600 22900 23900 24900 34500
www.eaton.com/cooperpowerseries CA230001EN-3 Catalog Data CA230001EN Pole-mounted capacitor racks with single-phase capacitor units Effective April 2015
Capacitor rack frame Mounting frame description Three-unit frame example The pole-mounted capacitor rack frame is manufactured from high strength 6061-T6 aluminum alloy. The frames are designed to support all necessary equipment for fixed or switched capacitor rack installations. Optional reinforced aluminum frames or steel frames are available depending on the application requirements. Grounding Tin-plated connector provided for customer BIL B A ground. Wire range: # 12 (kV) (in.) (in.) SOL. - #1 STR. 95 9.0 29.0 150 14.5 40.0
Frames are supplied with tin-plated parallel groove connectors to provide a ground connection point for capacitor rack equipment and system ground depending on circuit configuration. Mounting bracket The pole-mounting bracket shown under Side View has been designed for optimum strength with a large pole bearing area to mount the capacitor racks. Each capacitor rack frame includes four integral lifting eyes, which are welded to the frame allowing for equally distributed weight during installation.
Top View
.81 (21) 18.00 DIA. SLOTS (457) FOR POLE MOUNTING Ø1.50
Pole Mounting Bracket
Side View
Lifting eyes Lifting eyes
Figure 2. Capacitor rack frame.
CA230001EN-4 www.eaton.com/cooperpowerseries Pole-mounted capacitor racks with single-phase capacitor units Catalog Data CA230001EN Effective April 20145
Pole Braces Pole braces are supplied for six (6) unit frames or greater. The pole brace kit assembly as shown under Pole Brace Installation includes the following components if ordered separately: Refer to Service Information S230-20-1 Pole-Mounted Single-Phase 45° APPROX. .56"[14] X 2.56"[65] SLOTS Capacitor Bank Installation, Operation, and Maintenance Instructions for proper assembly instruction of pole braces and associated 1 2 3 1 2 3 hardware.
34.57 34.57 TOP VIEW [878] [878] Table 5. Pole Brace Components
RACK FRAME BOLT Catalog Number Description Quantity
CCR177X1 18.00 Sway Brace 2 700115150150AGW [457] 0.5”-13 x 1.5” SS Hex Bolt 2
SWAY BRACE PLAIN WASHER 880215113050AGW 0.5”-13 SS Hex Nut 2 LOCK WASHER 900315053125A 0.5” SS Washer 2 .56" [14] DIA. HOLES NUT SWAY BRACE 43.45 54.44 900815050000AGW 0.5” SS Split LW 2 [1104] [1383]
FRONT VIEW SIDE VIEW
THREE-UNIT RACK Figure 3. Pole brace installation.
Table 6. Capacitor Rack Frame Technical Data Frame Aluminum alloy 6061-T6 with four (4) integral lifting eyes (standard), Galvanized steel (optional) System Voltage 2,400 V to 34,500 V 1 2 3 4 5 6 1 2 3 4 5Insulation6 Level (BIL) 95/110 kV, 125/150 kV and 200 kV 34.57 34.57 Frequency 50 or 60 Hz [878] [878] Capacitor Rack Connection Grounded Wye, ungrounded Wye or Delta Capacitor Units Installed 3, 6, 9, or 12 Available Spaces 3, 6, 9, or 12 Mounting Hardware SWITCH CONTROLBracket one (1), CONNECTIONS pole braces two (2) and associated hardware * Pole braces are not supplied with 3-unit capacitor racks. SWITCH SWITCH SWITCH 55.37 66.37 [1407] [1686] SEE VIEW "B" FOR CONNECTIONS TO PLUG BLK WHT RED
L N CL TR 69.00 80.00 [2032] BLK [1753] TO CONTROL ALL PLUG CONTACTS WHT POLARIZED KEYWAY POWER ADJACENT TO E
E ENTRANCE FOR A D BLACK 3/4" CONDUIT FITTING TERMINAL TR B C WHITE RED TRIP NEUTRAL LINE CLOSE TERMINAL N TERMINAL CL TO CONTROL VIEW "B"-CABLE PINOUTS (FEMALE FACE VIEW SHOWN)
33.75 33.75 [857] [857]
1 2 3 4 5 6 1 2 3 4 5 6
www.eaton.com/cooperpowerseries CA230001EN-5 SIX-UNIT RACK
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9
34.57 34.57 [878] [878]
77.87 88.87 [1978] [2257]
18.00 [457] .81(21) DIA. SLOTS FOR POLE MOUNTING
91.50 102.50 [2324] [2603] MOUNTING DETAIL
33.75 33.75 [857] [857]
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9
NINE-UNIT RACK Catalog Data CA230001EN Pole-mounted capacitor racks with single-phase capacitor units Effective April 2015
Medium voltage, unfused, single-phase Capacitor unit description capacitor units Medium-voltage capacitor units are available in a wide range of designs to meet application requirements. Standard-Duty (SD) capacitor units are designed and tested in accordance with IEEE Munsell gray porcelain Parallel groove connecter Std 18™-2002 standard. Heavy-Duty (HD) and Extreme-Duty (XD) bushings hermetically accepts copper or aluminum conductor from meet or exceed the requirements of IEEE Std 18™-2012 standard. sealed to capacitor Tank rupture curves are defined through 10 kA for Standard-Duty tank No. 8 solid through No. 1 stranded and Heavy-Duty capacitor units and 15 kA for Extreme-Duty units. Capacitor units are completely pre-wired at the factory and include wildlife protectors for high voltage terminals and wiring. Contact factory for non-standard kVar designs or special requirements not covered in the catalog section.
Stainless steel mounting brackets with 15.62” mounting center
409 stainless steel tanks painted with Munsell gray paint to resist highly corrosive environments
Under-side of each bracket is unpainted for positive grounding
Table 7. Single-Phase Capacitor Unit Technical Data Capacitor Unit Rating 2,400 V* through 22,800 V (Refer to Table 1 or Catalog Section 230-10) Capacitor kVar 50**, 100, 150, 200, 300, 400, 500, and 600 kVar Number of Bushings Single, double Capacitor Arrangement (Single Bushing) Pole-Side, Non-Pole-Side Insulation Level (BIL) 95/110 kV†, 125/150 kV†† and 200 kV Frequency 50 or 60 Hz Temperature Range -40 °C to +55 °C (-50 °C available) Dielectric Fluid Proprietary Edisol™ VI Discharge Resistors Discharge to 50 V within five (5) minutes (standard), other discharge criteria available Dielectric Losses 0.05 watt/kVar Design Standards IEEE®, IEC, CSA®, ABNT * Capacitor ratings 2,400 V and 2,770 V are only available with our Extreme-Duty (XD) product offering. ** 50 kvar capacitor units are only available with our Extreme-Duty (XD) product offering. † Bushings used with 95 kV BIL capacitors are capable of meeting 110 kV BIL. †† Bushings used with 125 kV BIL capacitors are capable of meeting 150 kV BIL.
Supporting Documentation Description Reference Document Capacitor Unit Catalog Section 230-10 Capacitor Unit Instruction Sheet S230-10-1 Tank Rupture Curves for SD and HD Capacitor Units R230-91-1 Tank Rupture Curves for XD Capacitor Units R230-91-2
CA230001EN-6 www.eaton.com/cooperpowerseries Pole-mounted capacitor racks with single-phase capacitor units Catalog Data CA230001EN Effective April 20145
Edison™ single-phase capacitor switch Edison capacitor switch description The single-phase Edison™ capacitor switch line is ideal for difficult capacitive current switching duty of distribution capacitor banks. Munsell gray cycloaliphatic Tin-plated terminal connectors The Edison family includes 15 kV and 25 kV class switches that are epoxy bushings designed with will accept #8 solid through a minimum specific creepage 2/0 AWG stranded conductors available for system applications up to 38 kV. This solid dielectric distance of 31 mm/kV L-L vacuum switch with robust, permanent magnet solenoid mechanism has been designed in accordance with IEEE Std C37.66™-2005 standard. Capacitor switches are supplied with wildlife protectors to protect high voltage terminals from incidental contact while energized. Wildlife protectors have been re-designed to provide improved coverage for energized terminals. Refer to catalog section 230-50 for dimensional information. Terminal connections and control wiring are pre-wired from the factory unless otherwise specified. The Edison capacitor switch is manufactured by our Power Reliability Capacitor factory in Greenwood, SC. Revolutionary terminal ring design allows 360° termination in 60° increments
Manual trip handle designed to The non-conductive tank is manually open only for increased constructed of a reinforced safety for line crews polyester material and painted with an Ultra Violet (UV) resistant marine paint and is ideal for highly corrosive environments
Table 8. Edison Single-Phase Capacitor Switch Technical Data Capacitor Switch Rating (ungrounded banks) 15.6 kV & 25.0 kV Capacitor Switch Rating (solidly grounded banks) 27.0 kV & 38 kV Continuous Current Rating 200 A (Capacitive & Inductive) Open Contact Insulation Level (BIL) 95 kV & 125 kV (15.6 kV); 125 kV (25.0 kV) Line-to-Ground Insulation Level (BIL) 95 & 125 kV (15.6 kV); 125 & 150 kV (25.0 kV) Control Voltage 120/240 Vac, 125 Vdc Open/Close Time <100 msec Frequency 50/60 Hz Temperature Range -40 °C to +60 °C Factory-Wired Receptacle 5-Pin/3-Wire Control (Std.), Form A, B & C* Power Requirements 1.0 kVA Mounting Pole-side, Non-Pole-side (Std.) Mechanical Operations 50,000† Design Standards IEEE® * Refer to Installation and Operation Instruction sheet S230-50-1 for receptacle pin orientation and control wiring diagrams. Contact factory for non-standard receptacle configurations. † The durability of the Edison™ capacitor switch was demonstrated by completing a minimum of 50,000 operations after performing the Operating Duty Test in accordance with IEEE Std C37.66™-2005 standard.
Supporting Documentation Description Reference Document Catalog Section 230-50 Instruction Sheet S230-50-1 Summary Test Report CP1308 www.eaton.com/cooperpowerseries CA230001EN-7 Catalog Data CA230001EN Pole-mounted capacitor racks with single-phase capacitor units Effective April 2015
NR/NRV single-phase capacitor switch NR/NRV capacitor switch description Eaton's Cooper Power series Type NR switch is a field proven and Tin-plated terminal connectors will accept #8 durable single-phase oil switch ideal for use with overhead capacitor solid through 2/0 AWG banks. The Type NR single-phase oil switch family includes 15 kV stranded conductors and 22.0 kV class switches available for system application up to 38 kV solidly-grounded Wye systems. Capacitor switches are supplied Optional wildlife protectors-quantity 2 with wildlife protectors to protect the high voltage terminals from incidental contact while energized. Terminal connections and control wiring are pre-wired from the factory. The NR/NRV single-phase oil switch is manufactured by our Power Reliability Capacitor factory in Greenwood, SC.
Munsell gray porcelain bushings designed with a minimum specific creepage distance of 20 mm/kV L-L
Actuator housing for motor controls and receptacle wiring
Highly visible manual trip/open handle
Mild-formed steel tank painted with an Ultra Violet (UV) resistant marine paint to protect against the environment. Stainless steel and zinc-plated tanks available for highly corrosive environments.
Table 9. NR/NRV Single-Phase Capacitor Switch Technical Data Capacitor Switch Rating (ungrounded banks) 15.0 kV & 22.0 kV* Capacitor Switch Rating (grounded banks) 24.9 kV & 34.5 kV* Continuous Current Rating 200 A (15.0 kV); 60 A (22.0 kV) Line-to-Ground Insulation Level (BIL) 95 & 125 kV (15.0 kV); 125 (22.0 kV) Control Voltage 120/240 Vac Open/Close Time 4.0s/0.5s Frequency 50/60 Hz Temperature Range -40 °C to +40 °C Factory-Wired Receptacle 5-Pin/3-Wire Control (Std.), Form A, B & C** Power Requirements 0.5 kVA Mounting Pole-side, Non-Pole-side (Std.) Mechanical Operations 1,200† Design Standards IEEE®
* Refer to catalog section 230-60 for NR & NRV maximum 3-phase kVar switching capability. ** Refer to Installation and Operation Instruction sheet S230-60-1 for receptacle pin orientation and control wiring diagrams. Contact factory for non-standard receptacle configurations. † Eaton recommends the switch be inspected and serviced every 1200 operations or three years, whichever comes first. In no case should the service interval, between periodic maintenance and inspection, extend beyond 1200 operations.
Supporting Documentation Description Reference Document Catalog Section 230-60 Instruction Sheet S230-60-1
CA230001EN-8 www.eaton.com/cooperpowerseries Pole-mounted capacitor racks with single-phase capacitor units Catalog Data CA230001EN Effective April 20145
VCS-3 three-phase capacitor switch VCS-3 capacitor switch description Eaton's Cooper Power series VCS-3 capacitor switch is a field proven three-phase vacuum interrupting system capable of switching three- phase grounded capacitor banks up to 7,200 kVar for 14.4 kV line-to- line systems and up to 12,000 kVar for 24.9 kV line-to-line. The VCS-3 Tin-plated terminal capacitor switch utilizes a magnetic actuator operating mechanism connectors will accept High creep cycloaliphatic epoxy for a faster and more efficient latching action. 1/0 solid through bushings with minimum specific 500 MCM stranded creepage distance of 31 mm/kV L-L Terminal connections and control wiring are pre-wired from the conductors factory. Capacitor switches are supplied with wildlife protectors to protect the high voltage terminals from incidental contact while energized. Refer to Installation and Maintenance Manual S260- 62-1 for additional information. The three-phase VCS-3 switch is manufactured by our Power Reliability Switchgear factory in South Milwaukee, WI.
8-pin control Highly visible manual trip & close Integral lifting eyebolts allow receptacle handles. Reference Installation for equal load distribution for and Maintenance Manual for installation purposes proper trip & close functionality
Table 10. VCS-3 Three-Phase Capacitor Switch Technical Data Capacitor Switch Rating (ungrounded banks) 15.5 kV & 29.2 kV* Capacitor Switch Rating (grounded banks) 24.9 kV & 34.5 kV* Continuous Current Rating 200 A/400 A (15.0 kV & 27 kV) Line-to-Ground Insulation Level (BIL) 110 kV (15.0 kV); 125 (22.0 kV) Control Voltage 120/240 Vac, 24 Vdc, 48 Vdc, 125 Vdc Frequency 50/60 Hz Open/Close Time 60 ms Power Requirements 150 Watts Temperature Range -40 °C to +55 °C Factory-Wired Receptacle 8-Pin/4-Wire Control (Std.) (8 wires total)** Power Requirements 0.5 kVA Mounting Non-Pole-side, Pole Mounting Hanger†† Mechanical Operations 10,000† Design Standards IEEE Std C37.66™-1988 standard * Refer to Installation and Operations Instructions S260-62-1 for VCS3-15 kV & 27 kV maximum 3-phase kVar switching capability. ** Refer to Installation and Operation Instruction sheet S230-60-1 for receptacle pin orientation and control wiring diagrams. Contact factory for non-standard receptacle configurations. † The VCS-3 switch has been designed with a minimum mechanical life of 10,000 operations. The VCS-3 switch requires routine inspection to check for physical damage and verify proper operation. †† Refer to Maintenance Manual S260-62-1 for dimensional information.
Supporting Documentation Description Reference Document Installation and Operation Instructions S260-62-1 Certified Engineering Test Report Available Upon Request
www.eaton.com/cooperpowerseries CA230001EN-9 Catalog Data CA230001EN Pole-mounted capacitor racks with single-phase capacitor units Effective April 2015
CBC-8000 capacitor bank control CBC-8000 capacitor bank control description The CBC-8000 capacitor bank control is a state-of-the-art control system specifically designed to operate distribution capacitor racks. This versatile, full integrated capacitor control may be programmed for site-ready control strategies such as: • Remote operation • Voltage • VAR • Time schedule • Temperature • Current • Line current or voltage inputs The CBC-8000 capacitor bank control includes a USB data port for on-site PC access to programming and data retrieval running ProView™ NXG software. The CBC-8000 capacitor bank control is DNP3 Level 2 compliant and easily integrates with cellular modems, radios, radio networks and SCADA to enhance efficiency and power quality. The control is furnished with a 14-pin control cable pre-wired from the factory to the capacitor rack junction box. The capacitor control is shipped in individual packaging to prevent damage during transit. Refer to catalog section 1160-80 for further information, including available mounting options.
Programming keys provide user access to capacitor control settings. The Function key (FUNC) and Scroll Bank State Indicators include Trip, arrows allow navigation through Close, Alarm & Tracking control settings.
Optional serial or Ethernet port with 12 volt power supply Side View
LCD Display
Lower panel keys allow for Manual, USB Data Port Remote and Automatic operation modes. LED illumination indicates the control mode. Manual trip & close buttons. Control must be set to Manual Mode to allow manual operation.
CA230001EN-10www.eaton.com/cooperpowerseries Pole-mounted capacitor racks with single-phase capacitor units Catalog Data CA230001EN Effective April 20145
Table 11. CBC-8000 Capacitor Bank Control Technical Data Capacitor Control Model CBC-8000 Control Mode Automatic, Manual, Remote Control Strategy Voltage, VAR, Schedule, Temp, Current, Line Inputs Communications Stand Alone (no comm.), Ethernet-IP Stack, Ethernet- IP Stack with Power over Ethernet (PoE), RS232 Serial Port, On-site configuration using USB Interface Control Voltage 120/240 Vac Frequency 50/60 Hz Temperature Range -40 °C to +85 °C Mounting Options Pole bracket, Meter socket* (4-jaw, 6-jaw) Control Cable Lengths None, Varying Lengths (35" std.) Analog Input Configuration None, 7 Pin DIN, 14 Pin DIN†, 5 Pin Din, Custom** Control Accessories Neutral Current Sensor, Serial Comm. Card, Ethernet Comm. Card Optional Current Sensors†† Lindsey® Manufacturing, Fisher Pierce®, Piedmont™ Line Post Sensors Design Standards IEEE®, IEC, NEMA® 4X, IP 45 (Enclosure) * Refer to catalog section 1160-80 for available meter socket mounting options. ** Refer to catalog section 1160-80 for available receptacle pin orientation. Contact factory for non-standard receptacle configurations. † Accommodates 3-phase sensing. †† The CBC-8000 sensor inputs only accept voltage. The range is 0-10 volts.
Supporting Documentation Description Reference Document CBC-8000 Capacitor Bank Control Installation and Operation Instructions S1160-80-1 CBC-8000 Capacitor Bank ProView NXG Application Software Programming Guide S1160-80-2 CBC-8000 Capacitor Bank Control Communications S1160-80-3 Communications Point Data Base for Serial and Ethernet Communications Protocol DNP3 R1160-90-1 Guide Form Specification G1160-80-1 Integrated Volt/VAR Capacitor Bank Control B1160-12066 Catalog Ordering Guide 1160-80
www.eaton.com/cooperpowerseriesCA230001EN-11 45° APPROX. .56"[14] X 2.56"[65] SLOTS
1 2 3 1 2 3
34.57 34.57 TOP VIEW [878] [878]
RACK FRAME BOLT
18.00 [457]
SWAY BRACE PLAIN WASHER LOCK WASHER .56" [14] DIA. HOLES NUT SWAY BRACE 43.45 54.44 [1104] [1383]
FRONT VIEW SIDE VIEW THREE-UNIT RACK
Catalog Data CA230001EN Pole-mounted capacitor racks with single-phase capacitor units Effective April 2015 1 2 3 4 5 6 1 2 3 4 5 6 34.57 34.57 Capacitor rack accessories [878] [878] Junction box
SWITCH CONTROL CONNECTIONS
SWITCH SWITCH SWITCH 55.37 66.37 [1407] [1686] SEE VIEW "B" FOR CONNECTIONS TO PLUG BLK WHT RED
L N CL TR 69.00 80.00 [2032] BLK [1753] TO CONTROL ALL PLUG CONTACTS WHT POLARIZED KEYWAY POWER ADJACENT TO E
E ENTRANCE FOR A D BLACK 3/4" CONDUIT FITTING TERMINAL TR B C WHITE RED TRIP NEUTRAL LINE CLOSE TERMINAL N TERMINAL CL TO CONTROL VIEW "B"-CABLE PINOUTS (FEMALE FACE VIEW SHOWN)
33.75 33.75 [857] [857] Plug inserts provided when Figure 4. J-Box switched control connections. cables are supplied by others 1 2 3 4 5 6 1 2 3 4 5 6 Junction Box Technical Data Junction Box* High Impact, Ultra-Violet (UV) resistance Polymer, Stainless Steel, Aluminum, and Painted Formed Steel NEMA® ratings - 3R, 4, 4X Accessory Wiring Options Hard-Wired, Quick Disconnects Terminal Block Assembly 6 point, 9 point, 12 point, 15 point, other** Receptacles & Conductor Cables Capacitor Switch (Reference page 13 for standard control cable configuration): None 5-pin/3-conductor cable w/receptacle (standard) SIX-UNIT RACK 5-pin/5-conductor cable w/receptacle, Form A, N/O contacts Determined by capacitor switch control preference 5-pin/5-conductor cable w/receptacle, Form B, N/C contacts 6-pin/6-conductor cable w/receptacle, Form C, N/O & N/C contacts 8-pin/8-conductor cable with (2) NO contacts (VCS-3 only) Other Capacitor Control Cable & Mounting Options: None 4-jaw meter socket, 4-wire control cable with varying lengths (20-50’)† Determined by capacitor control mounting preference 6-jaw meter socket, 6-wire control cable with varying lengths (20-50’)† Pole-mount, 7-wire control cable with varying lengths (20-50’) † Other† Control Power Transformer (CPT): CPT supplied when control power for capacitor switches is required None Hardwired from J-Box to CPT, 2-conductor cable Hardwired from J-Box with 5-pin mating plug connection to CPT, 2-conductor cable Current Sensors (Neutral & Line Post): Lindsey® Manufacturing, Fisher Pierce®, Piedmont™ Line Post Sensors†† Entrance Fittings Entrance Bushing w/Cable‡, Optional Bushing Plug Insert, Plug w/o Bushing * Contact factory for non-standard wiring and receptacle configurations for J-Box or when J-Box is ordered separately. 1 2 3 4 5 6 7 8 9 1 2 3 ** Contact factory4 for non-standard5 terminal6 block configurations. The7 standard J-Box8 will accommodate9 up to 9 point terminal blocks. † Refer to catalog section 1160-80 for available meter socket and pole mounting options. Contact factory for non-standard control cable lengths. Standard cable length is 35'. 34.57 34.57 [878] [878] †† Contact factory for available neutral and line post current sensor options. ‡ Dimensions of cable entrance bushings are determined by cable diameters. Switch cables are #16 AWG and PT cables are #12 AWG.
CA230001EN-12www.eaton.com/cooperpowerseries
77.87 88.87 [1978] [2257]
18.00 [457] .81(21) DIA. SLOTS FOR POLE MOUNTING
91.50 102.50 [2324] [2603] MOUNTING DETAIL
33.75 33.75 [857] [857]
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9
NINE-UNIT RACK Pole-mounted capacitor racks with single-phase capacitor units Catalog Data CA230001EN Effective April 20145
Capacitor switch and CPT control cable configuration 5-pin/3-conductor standard for capacitor switch 5-pin/2-conductor standard for CPT
A
2.59 FEMALE PLUG 9.00 SHELL SIZE AND INSERT ARRANGEMENT: 18-11S
CONDUCTORS HARD WIRED 1.25 TO JUNCTION BOX
KEY WAY ALIGNED WITH ARROW BLACK CABLE JACKET, TYPE STOW, WITH BLACK HEAD
Receptacle pin orientation (Capacitor switch and CPT)
Capacitor Switch Capacitor Switch Capacitor Switch Control Power Transformer (CPT) 5-pin/3-conductor (standard) Form A (NO contacts) or Form C (NO contacts/NC contacts) 5-pin/2-conductor Form B (NC contacts) 6-pin/6-conductor 5-pin/5-conductor
www.eaton.com/cooperpowerseriesCA230001EN-13 Catalog Data CA230001EN Pole-mounted capacitor racks with single-phase capacitor units Effective April 2015
Control power transformer Neutral sensor
Control Power Transformer Technical Data Neutral Sensor Technical Data Primary Voltage (kV L-G) 2,400 to 19,920* Rated Insulation 600 Vac kVa 0.5, 1.0, 1.5, 3.0, other** Design Hinged* Primary Bushings 1, 2 Rated Frequency 50/60 Hz Primary Bushing (BIL) 95, 110, 125, 150, other** Rated Output 0.25 V to 5 Vac Control Voltage (V) 115, 120, 220, 230, 240, 480, Current 5-200 A (0.75"x 0.75” window)** other** Impedance 200 ohms ® Design Standards IEEE Weight <1 lb. * Refer to CPT primary voltage options on page 19. Signal Cable Twisted pair B/W, 18 AWG, 35 ft. † ** Contact factory for non-standard kVa, BIL, and control voltage options. Accuracy +/- 0.3% Mid-Central CPT shown courtesy of Mid-Central Electric, Inc. * Sensor clamps over capacitor rack neutral/ground connection to detect neutral current. ** Contact factory for more technical details and available options. † Must be hard-wired to junction box on capacitor rack by end user.
UltraSIL™ distribution-class surge arrester Line post sensor
UltraSIL™ Distribution-Class Surge Arrester Technical Data Line Post Sensor Technical Data Arrester Housing Silicone Rubber Rating (kV L-L) 15, 25, 35 kV Arrester Type Metal Oxide Varistor (MOV) Rating (kV L-G) 9.5, 15, 22 kV Arrester Rating 3, 6, 9, 10, 12, 15, 18, 21, 24, 27, 30, 36 Design Single-Phase, Three-phase* Arrester Type Heavy-Duty, Riser Pole BIL (kV) 95 kV, 130 kV, 160 kV Wildlife Protectors Standard, Line Terminal and Ground Terminal Rated Frequency (Hz) 50/60 Hz Wildlife Guards Rated Output (A) 600 A: 10 V, 6 V Output** ® Mounting Rack frame, NEMA X-ARM Leakage Distance (in.) 11, 17, 25 Isolator Dot Compliant Current (A) 2-1200 A ® Design Standard IEEE , IEC Impedance 2.1 kohms Weight (lbs.) 13, 19, 28 Supporting Documentation Signal Cable 3 conductor, 18 AWG, (Std. 20 ft.) Description Reference Document Accuracy +/- 1.0%
IEEE Catalog Section CA235005EN * Contact factory for information regarding three-phase independent voltage and current sensing Instruction Sheet S235-35-1 with optional neutral sensor including available mounting options. Certified Test Report Bulletin 95062 ** Contact factory for more available rated output options. Fisher Pierce® Line Post Sensor shown courtesy of Thomas & Betts®
CA230001EN-14www.eaton.com/cooperpowerseries Pole-mounted capacitor racks with single-phase capacitor units Catalog Data CA230001EN Effective April 20145
Open distribution cutout Kearney fuse link
Open Distribution Cutout Technical Data Kearney Fuse Link Technical Data Cutout Type Type L, Load Break Design Single Element, Dual Element Housing Material Silicone Rubber, Porcelain Fuse Material Tin Rating (kV) 15.5 kV, 27 kV Fuse Type K, N, QA, T, KS, X BIL (kV) 95/110, 125, 150 Current Rating (A) 1/3 A through 200 A* Rated Current (A) 100 A, 200 A* Button Head Removable, Non-Removable† Rated Frequency 50/60 Hz Design Standard ANSI®, NEMA® Current Limiting ELF™ †, Tandem ELF * Refer to catalog section for available Fuse current ratings. Mounting NEMA® X-ARM † Recommended when available for application. Design Standard IEEE® * Fuse links rated 100 A or less are not recommended for use in 200 A fuse holders. † Full-range current-limiting fuse recommended for use in high fault current applications. Supporting Documentation Supporting Documentation Description Reference Document Description Reference Document Catalog Section 327-40 Open Distribution Cutout Catalog Section 327-30 TCC Curves Reference information supplied in catalog Instruction Sheet S327-30-1 Refer to Group Capacitor Fusing recommendations available Certified Test Report CP-9618 on-line at www.eaton.com/cooperpowerseries. ELF Catalog 240-66 Tandem ELF Catalog 240-67
Edison fuse link Reactors
Edison Fuse Link Technical Data Design Single Element, Dual Element Reactor Technical Data Fuse Material Tin, Silver* Voltage Class 15 kV Fuse Type K, T, S, H, N, D Inductance (uH) 20 uH Current Rating (A) 1 A through 200 A* Units in parallel 1, 2 Button Head Removable, Non-Removable† Continuous Current Rating (60 Hz) 160 A Design Standard ANSI®, NEMA® Rated Frequency (Hz) 50/60 Hz * Refer to catalog section for available fuse current ratings. Weight (lbs.) 6 lbs. † Recommended when available for application. Mounting Cross Arm* Supporting Documentation * Manufacturer supplies mounting hardware to install reactors on cross-arm above capacitor rack installation. Installation on capacitor bushing or capacitor switch bushing not recommended. Description Reference Document Trench® Capacitor Reactor, Model VRX1000 shown courtesy of TRENCH Group Catalog Section CA132008EN TCC Curves Reference information supplied in catalog
Refer to Group Capacitor Fusing recommendations available on-line at www.eaton.com/cooperpowerseries.
www.eaton.com/cooperpowerseriesCA230001EN-15 Catalog Data CA230001EN Pole-mounted capacitor racks with single-phase capacitor units Effective April 2015
Table 12. Modular Capacitor Rack Numbering System 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 O C D B 2 7 E F 2 2 H M 1 R 8
* Contact factory for further information regarding Engineered-to-Order or customer specific catalog numbers using non-standard components including CBC-8000 Capacitor Controller.
Catalog Number Digits (1-3)
Digit 1: O Overhead Distribution Capacitor Rack
Digit 2: Connection Rack Size Units Installed C GRD Wye 3 3 D GRD Wye 6 3 E GRD Wye 6 6 F GRD Wye 9 3 G GRD Wye 9 6 H GRD Wye 9 9 2 UNGRD Wye 3 3 3 UNGRD Wye 6 3 4 UNGRD Wye 6 6 5 UNGRD Wye 9 3 6 UNGRD Wye 9 6 7 UNGRD Wye 9 9 N Delta 3 3 P Delta 6 3 Q Delta 6 6 S Delta 9 3 T Delta 9 6 U Delta 9 9 Contact factory for rack sizes greater than 9 spaces
Digit 3: Frequency Unit kVar A 60 50 B 60 100 C 60 150 D 60 200 E 60 300 F 60 400 G 60 500 1 50 50 2 50 100 3 50 150 4 50 200 5 50 300 6 50 400 7 50 500
CA230001EN-16www.eaton.com/cooperpowerseries Pole-mounted capacitor racks with single-phase capacitor units Catalog Data CA230001EN Effective April 20145
Table 12. Modular Capacitor Rack Numbering System (continued) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 O C D B 2 7 E F 2 2 H M 1 R 8
Catalog Number Digits (4-7)
Digit 4: Capacitor Unit Insulation (kV BIL) B 95 C 110 D 125 E 150 F 200
Digits 5 and 6: Capacitor Unit Voltage 2 2 2400 2 3 2770 2 4 4160 2 5 4800 2 6 6640 2 7 7200 2 8 7620 2 9 7960 2 A 9960 3 C 11400 2 B 12470 2 C 13280 2 D 13800 2 E 14400 2 F 19920 2 G 21600 4 C 22130 4 F 22800
Digit 7: Bushings Location Creep (in.) A Single Pole-Side 12 C Single Pole-Side 22 D Single Pole-Side 32 E Single Opposite Pole-Side 12 G Single Opposite Pole-Side 22 H Single Opposite Pole-Side 32 J Double N/A 12 L Double N/A 22 M Double N/A 32
www.eaton.com/cooperpowerseriesCA230001EN-17 Catalog Data CA230001EN Pole-mounted capacitor racks with single-phase capacitor units Effective April 2015
Table 12. Modular Capacitor Rack Numbering System (continued) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 O C D B 2 7 E F 2 2 H M 1 R 8
Catalog Number Digits (8-9)
Digits 8 and 9: Capacitor Switch Configuration
Capacitor Rating L-G BIL Control Voltage Rack With Switch* Switch Type (kV) (kV) (Vac) Aux Contacts Receptacle 0 0 Fixed Capacitor Rack 0 1 Switch Mounting Provisions-Pole-Side 3 1 Switch Mounting Provisions-Opposite Pole-Side 2 3 NR 14.4 95 120 None 5-pin/3-cond 2 J NR 14.4 95 240 None 5-pin/3-cond 3 H NRV 20.0 125 120 None 5-pin/3-cond 3 R NRV 20.0 125 240 None 5-pin/3-cond F 2 ECS 15.6 95 120 None 5-pin/3-cond F 3 ECS 15.6 95 120 AUX-A 5-pin/5-cond F 4 ECS 15.6 95 120 AUX-B 5-pin/5-cond F 5 ECS 15.6 95 120 AUX-C 6-pin/6-cond F 6 ECS 15.6 125 120 None 5-pin/3-cond F 7 ECS 15.6 125 120 AUX-A 5-pin/5-cond F 8 ECS 15.6 125 120 AUX-B 5-pin/5-cond F 9 ECS 15.6 125 120 AUX-C 6-pin/6-cond F A ECS 25.0 125 120 None 5-pin/3-cond F B ECS 25.0 125 120 AUX-A 5-pin/5-cond F C ECS 25.0 125 120 AUX-B 5-pin/5-cond F D ECS 25.0 125 120 AUX-C 6-pin/6-cond F E ECS 25.0 150 120 None 5-pin/3-cond F F ECS 25.0 150 120 AUX-A 5-pin/5-cond F G ECS 25.0 150 120 AUX-B 5-pin/5-cond F H ECS 25.0 150 120 AUX-C 6-pin/6-cond F J ECS 15.6 95 240 None 5-pin/3-cond F N ECS 15.6 125 240 None 5-pin/3-cond F S ECS 25.0 125 240 None 5-pin/3-cond F W ECS 25.0 150 240 None 5-pin/3-cond
* Capacitor switches are installed opposite pole-side as standard. Contact factory for pole-pole-side installations. Wildlife protectors are supplied as standard on all capacitor racks. Contact factory for more available options.
CA230001EN-18www.eaton.com/cooperpowerseries Pole-mounted capacitor racks with single-phase capacitor units Catalog Data CA230001EN Effective April 20145
Table 12. Modular Capacitor Rack Numbering System (continued) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 O C D B 2 7 E F 2 2 H M 1 R 8
Catalog Number Digits (10-12)
Digits 10 and 11: Control Power Transformer (CPT) Primary Voltage Primary Primary Bushing Secondary Control Voltage Rack With CPT* (kV L-G) kVa Bushings BIL (kV) Bushings (Vac) 0 0 No CPT 0 1 Provisions for CPT 3 5 2400 0.5 1 95 1 120 D 8 2400 1.0 1 95 1 120 6 A 4800 0.5 1 95 1 120 D Z 4800 1.0 1 95 1 120 2 5 7200 0.5 1 95 1 120 2 4 7200 0.5 2 95 2 120 2 H 7200 1.0 1 95 1 120 4 W 7200 1.5 1 95 1 120 2 6 7620 0.5 1 95 1 120 2 X 7620 1.0 1 95 1 120 6 H 7620 1.0 1 95 2 120 2 7 7960 1.0 1 95 1 120 2 R 12500 1.0 1 95 1 120 6 C 12500 1.0 2 95 1 120 3 P 12500 1.0 2 95 2 120 D K 12500 1.0 2 125 2 120 3 6 13800 0.5 1 125 1 120 6 3 13800 1.0 2 95 2 120 2 K 14400 1.0 1 125 1 120 D Y 14400 1.0 1 150 1 120 E Q 14400 1.0 1 125 2 120 2 V 19900 1.0 1 125 1 120 4 V 19900 1.0 1 150 1 120 D 7 19900 1.0 1 150 2 120 * CPT supplied with internal weak link fuse. Contact factory for more available options including 240 Vac control voltage..
Digit 12: Junction Box 0 No Junction Box 1 Standard Junction Box 3 Std. J-Box with 30' of 5-conductor cable 4 Std. J-Box with 35' of 5-conductor cable J Std. J-Box with 30' of 6-conductor cable with 6-Jaw Meter Socket (Refer to CBC-8000 mounting option 3) K Std. J-Box with 35' of 6-conductor cable with 6-Jaw Meter Socket (Refer to CBC-8000 mounting option 3) M Std. J-Box with 30' of Cable with 7-Pin Mating Plug (Refer to CBC-8000 mounting option 8) N Std. J-Box with 35' of Cable with 7-Pin Mating Plug (Refer to CBC-8000 mounting option 8)
Contact factory for more available options.
www.eaton.com/cooperpowerseriesCA230001EN-19 Catalog Data CA230001EN Pole-mounted capacitor racks with single-phase capacitor units Effective April 2015
Table 12. Modular Capacitor Rack Numbering System (continued) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 O C D B 2 7 E F 2 2 H M 1 R 8
Catalog Number Digits (13-15)
Digit 13: Arrester Mounting 0 Arrester Mounting not Supplied 1 Arrester Mounted on Capacitor Frame
Arrester Rating Digit 14: Rating MCOV 0 No Arrester 1 Arrester Provisions N 3 2.55 P 6 5.1 Q 9 7.65 R 10 8.4 S 12 10.2 T 15 12.7 U 18 15.3 V 21 17 W 24 19 X 27 22 Y 30 24.4 Z 36 29
Digit 15: Special Options 1 Stenciling 2 Shorting Wire 8 Crating Required
CA230001EN-20www.eaton.com/cooperpowerseries Pole-mounted capacitor racks with single-phase capacitor units Catalog Data CA230001EN Effective April 20145
Dimensional information Rack configurations, dimensions, kvar capacities, and weights
Figure 5. Capacitor rack assemblies 95 kV BIL with 50, 100, 150, 200, 300, 400, 500, or 600 kvar units
NNotes:
1. Drawings show location of Edison capacitor switches on switched racks. 2. Ground connector accommodates .080-.355 diameter wire (No. 12 solid–No. 1 stranded AWG). 3. Edison capacitor switch's switched terminals accommodate No. 8–No. 2/0 copper or aluminum in horizontal or vertical position. 4. Pole mounting bolts are 18 in. on centers.
Table 13. 95 kV BIL Capacitor Rack Assembly Weights Number of Capacitor Units lbs (kG) kvar (Units) 3 6 9 50 346 (157) 430 (195) 513 (232) 100 376 (170) 490 (222) 603 273) 150 400 (181) 538 (244) 675 (306) 200 424 (192) 586 (265) 747 (338) 300 466 (211) 670 (303) 873 (395) 400 502 (227) 742 (336) 981 (444) 500 568 (257) 874 (396) 1179 (534) 600 622 (282) 982 (445) 1341 (607) * Approximate weights are representative of switched capacitor rack configurations with 2-bushing capacitor units, Control Power Transformer (CPT) and accessories. Contact factory for exact weights of capacitor rack assemblies.
www.eaton.com/cooperpowerseriesCA230001EN-21 Catalog Data CA230001EN Pole-mounted capacitor racks with single-phase capacitor units Effective April 2015
Figure 6. Capacitor rack assemblies 110, 125 and 150 kV BIL with 50, 100, 150, 200, 300, 400, 500, and 600 kvar units
NNotes:
1. Drawings show location of Edison capacitor switches on switched racks. 2. Ground connector accommodates .080-.355 diameter wire (No. 12 solid–No. 1 stranded AWG). 3. Edison capacitor switch's switched terminals accommodate No. 8–No. 2/0 copper or aluminum in horizontal or vertical position. 4. Pole mounting bolts are 18 in. on centers. 5. Contact factory for additional capacitor rack configurations.
Table 14. 110, 125 & 150 kV BIL Capacitor Rack Assembly Weights Number of Capacitor Units lbs (kG) kVar (Units) 3 6 9 50 349 (158) 433 (196) 517 (234) 100 379 (172) 493 (223) 607 (275) 150 403 (183) 541 (245) 679 (308) 200 427 (193) 589 (267) 751 (340) 300 469 (212) 673 (305) 877 (397) 400 505 (229) 745 (337) 985 (446) 500 571 (259) 877 (397) 1183 (536) 600 625 (283) 985 (446) 1345 (609)
* Approximate weights are representative of switched capacitor rack configurations with 2-bushing capacitor units, Control Power Transformer (CPT) and accessories. Contact factory for exact weights of capacitor rack assemblies.
CA230001EN-22www.eaton.com/cooperpowerseries Pole-mounted capacitor racks with single-phase capacitor units Catalog Data CA230001EN Effective April 20145
www.eaton.com/cooperpowerseriesCA230001EN-23 Catalog Data CA230001EN Pole-mounted capacitor racks with single-phase capacitor units Effective April 2015
Eaton, Cooper Power, ProView, Edison, Kearney, and ELF are valuable trademarks of Eaton in the U.S. and other countries. You are not permitted to use the these trademarks without the prior written consent of Eaton. IEEE Std C37.66™-2005, IEEE Std C37.66™- 1988, IEEE Std 18™-2002, and IEEE Std 18™- 2012 standards are trademarks of the Institute of Electrical and Electronics Engineers, Inc., (IEEE). This publication is not endorsed or approved by the IEEE. IEEE® is a registered trademark of the Eaton Institute of Electrical and Electronics 1000 Eaton Boulevard Engineers, Inc. Cleveland, OH 44122 ANSI® is a registered trademark of American United States National Standards Institute. Eaton.com NEMA® is a registered trademark of the National Electrical Manufacturers Association. Eaton’s Cooper Power Systems Division CSA® is a registered trademark of the 2300 Badger Drive Canadian Standards Association. Waukesha, WI 53188 Fisher Pierce® is a trademark of Thomas & United States Betts. Eaton.com/cooperpowerseries Trench® is a registered trademark of TRENCH Group. © 2015 Eaton Lindsey® is a registered trademark of Lindsey For Eaton's Cooper Power series pole-mounted All Rights Reserved Manufacturing. capacitor racks with single-phase capacitor units Printed in USA Piedmont™ is a trademark of Piedmont product information call 1-877-277-4636 or visit: Publication No. CA230001EN Bushings & Insulators LLC. www.eaton.com/cooperpowerseries.
CA230001EN-24 Power Capacitors Catalog Data COOPER POWER Effective May 2015 CA230002EN Supersedes 230-50 March 2014 SERIES Edison™ single-phase capacitor switch
Description Eaton delivers economical, reliable, and flexible Through the combined use of advanced material solutions for demanding capacitor switching technology, solid insulation, and high performance application needs with its Cooper Power™ vacuum interrupters, the switch has been series Edison™ capacitor switch. Our advanced designed to eliminate or reduce operation and vacuum interrupter encapsulated within a durable, maintenance expenses. environmentally friendly, cycloaliphatic epoxy This innovative approach yields operational sav- insulation furnish a switch that is highly resistant ings. to ozone, moisture, contamination, and ultraviolet light. • No regular maintenance Edison capacitor switches are operable in vertical • Gas-, foam-, oil-, and regulation-free and horizontal mounting orientations. The patent- pending terminal ring design allows for 360 degree • Lightweight and installation friendly load termination without breaking any seals • Advanced Eaton vacuum technology provides for easy installation. See Figure 3. The switch trouble free capacitor switching is designed for applications in pole-mounted, • Robust, simple permanent magnet latching substation, and metal-enclosed capacitor banks. mechanism provides highest reliability This flexible arrangement is ideal for replacing older switches. Designed and manufactured in accordance with Edison capacitor switches are designed to operate IEEE Std C37.66™-2005 standard, the Edison under extreme undervoltage applications across capacitor switch is available in 15 kV or 25 kV the entire -40 to +60 °C temperature range. ratings.
CA230002EN-1 Catalog Data CA230002EN Edison single-phase capacitor switch Effective May 2015
Features and detailed description
The Edison capacitor switch uses a permanent magnetic latching solenoid (no cams, linkages, or struts). See Figure 2. This unique design offers the following benefits: • Low energy requirements to close and open the switch • Separate open and close coils eliminate the need for circuit boards or relays in the body of the switch • Critical opening operation powered by a heavy duty precision spring which provides consistent opening speeds that are effec- tively immune to variations in ambient temperature
All of the Edison capacitor switches can be opened and closed elec- trically by applying rated control voltage to the proper terminals of the actuator receptacle. Additionally, the switches can be manually opened by using a hot- Figure 2. The 360 degree terminal ring (patent pending) for stick to operate the yellow manual operating handle located under installment flexibility. the bottom of the switch. Vacuum interruption Eaton vacuum interrupters, specifically designed for capacitor switching, include greatly enhanced contact life. Fast mechanism operation combined with the superior interrupting capabilities of our vacuum interrupter limits prestrike and restrike of switch contacts. Additionally, the high-temperature rated contacts further extend switch mechanical life. A break on the single phase is accomplished by separating contacts inside the vacuum interrupter. All arcing is contained within the vacuum envelope.
Figure 1. Operating mechanism.
Switch operation Figure 3. Vacuum interrupter in 15 kV and 25 kV switch ratings. Connections to the actuating mechanism are made through the Construction standard five-pin or six-pin receptacle on the tank body. See Table 1. Remote control of the switch is supplied by the customer. The Solid dielectric insulation eliminates the need for insulating gas, control supplied must provide momentary open and close signals of foam, or oil, thereby greatly reducing life-cycle maintenance costs. at least 100 milliseconds for each operation. The design ensures maintenance free performance throughout an operating temperature range of -40 °C to +60 °C. Table 1. Control Wiring Specifications Ultraviolet resistance Number of Pins MIL Spec Cycloaliphatic epoxy resists damage caused by ultraviolet radiation. 5 MS3102E18-11P Over 30 years of proven experience of cycloaliphatic epoxy in harsh 6 MS3102E18-12P climates confirms that the Edison capacitor switch will maintain a smooth, self-cleansing, unblemished surface with low-adhesion to contaminants when exposed to ultraviolet radiation. Manual open Hydrophobicity Edison capacitor switches feature a manual trip handle. Manual trip works with or without supply power. Also, the manual trip handle Cycloaliphatic epoxy maintains excellent hydrophobicity and is highly serves double-duty as a switch position indicator. resistant to moisture absorption. This prevents the continuous sheets of water that could form leakage current paths which, when heated by continuous flow, create a dry band path that deteriorates the creepage withstand level. The cycloaliphatic epoxy’s exceptional ability to resist electrical track- ing reduces both flashovers and the associated cost of repairs. The epoxy combines surface-tracking characteristics with robust alternat- ing shed design per IEC 60815 to provide maintenance free service even in extreme pollution conditions.
CA230002EN-2 www.eaton.com/cooperpowerseries Edison single-phase capacitor switch Catalog Data CA230002EN Effective May 2015
Ratings and specifications
Table 2. General Specifications Voltage Class 15 kV 25 kV Switch Type ECS15-95 ECS15-125 ECS25-125 ECS25-150 Rated Maximum Voltage, 50/60 Hz Ungrounded capacitor banks, L-L (kV) 15.6 25 Solidly grounded capacitor banks, L-L (kV) 27 38 Impulse Withstand Voltage Open contact kV (BIL) 95 95 125 125 Line to ground (kV BIL) 95 125 125 150 Withstand Voltage, 60 Hz Power Frequency Dry Withstand (kV) 60 60 70 Power Frequency Wet Withstand (kV) 50 50 60 Continuous current 50/60 Hz (A) 200 200 Capacitive switching current 50/60 Hz (A) 200 200 Fault making peak current (A) 15,000 15,000 Symmetrical fault making current (A) 6,000 6,000 Withstand peak current (A) 15,000 15,000 Short-time symmetrical withstand current (A) 4,500 4,500 High frequency transient making peak current (A) 9,000/12,000* 9,000 Rated transient inrush frequency (Hz) 6,000 6,000 Creepage Distance Terminal to terminal (mm) 440 600 813 813 Terminal to ground (mm) 498 610 610 813 Operating Voltage Range, 50/60 Hz** 110/120 Vac (V) 75 - 130 75 - 130 240 Vac (V) 150 - 260 150 - 260 Nominal Control Current 110/120 Vac for 100 msec (A) 9 9 115/125 Vdc for 100ms (A) 9 9 240 Vac for 100 msec (A) 6 6 Weight (lb/kg) 32/14 33/15 33/15 34/16 Operating temperature range -40 °C to +60 °C -40 °C to +60 °C Mechanical operations 50,000 50,000 * The 15.6 kV rated Edison Capacitor Switch is available with an optional High Frequency Transient Making Peak Current of 12 kA. Contact factory for additional information. ** Contact factory for more information regarding dc control voltages. NNote: The durability of the Edison capacitor switch was demonstrated by completing a minimum of 50,000 mechanical operations after performing the Mechanical Life Test in accordance with IEEE Std C37.66™-2005 standard.
www.eaton.com/cooperpowerseries CA230002EN-3 Catalog Data CA230002EN Edison single-phase capacitor switch Effective May 2015
Dimensions CONNECTOR CABLE RANGE: #8 SOLID TO 2/0 AWG STRANDED CONNECTOR CABLE RANGE: #8 SOLID TO 2/0 AWG STRANDED
1.75 1.75 (45) (45)
ONE OF SIX EYEBOLT TERMINAL CONNECTION POINTS
A A
B B PRE-DRILLED HOLES Ø 0.44 (11) HOLE IN STAINLESS STEEL C C MOUNTING BRACKET 1.38 1.38 ALLOW FOR GROUND (35) (35) CONNECTION POINT 1.25 1.25 (32) (32)
8.00 8.00 (203) (203) 9.20 9.20 4.00 (234) (234) (102) 15 kV 95/95 kV BIL 15 kV 95/125 kV BIL
1.75 (45) 1.75 (45)
A A
B B
C C 1.38 1.38 (35) (35)
1.25 1.25 (32) (32)
8.00 8.00 (203) (203) 9.20 4.00 9.20 4.00 (234) (102) (234) (102) 25 kV 125/125 kV BIL 25 kV 125/150 kV BIL
Dimensions A B C Notee: All dimensions are inches (mm). 95/95 kV BIL 27.78 (706) 25.89 (659) 17.69 (449) Dimensions shown are approximate. 95/125 kV BIL 27.78 (706) 25.89 (659) 17.69 (449) 125/125 kV BIL 30.54 (776) 28.81 (732) 17.69 (449) 125/150 kV BIL 32.54 (827) 30.81 (783) 19.69 (500)
Creepage 95/95 kV BIL 95/125 kV BIL 125/125 kV BIL 125/150 kV BIL Terminal to Terminal 17.3 (440) 23.6 (600) 32.0 (813) 32.0 (813) Terminal to Ground 19.6 (498) 24.0 (610) 24.0 (610) 32.0 (813)
Figure 4. Edison capacitor switch dimensions.
CA230002EN-4 www.eaton.com/cooperpowerseries Edison single-phase capacitor switch Catalog Data CA230002EN Effective May 2015 Ordering information Table 3. Edison Capacitor Switch Catalog Numbering System
1 2 3 4 5 6 7 8 9 10 11* 12* 13* 14* E C S A 1 1 1 B A 1 – 0 B 1 A
Standard Catalog Number Optional Accessories * Digits 11 through 14 are included as part of the catalog number only when optional accessories are Digit 11 Mating Plug and Conductor Cable Options required by the customer. The dash (-) is not included as part of the catalog number structure. Catalog Catalog Number Digits Option Description Number 0* Mating Plug or Conductor Cable Not Supplied (Std) - Digits 1-3 Edison Capacitor Switch A 5-Pin Mating Plug CCR010P1 Digit 4 Maximum Voltage Rating B 5-Pin Mating Plug with 5-Pin/3-Conductor Cable (3ft) CCR003P3 A 15.6 kV Maximum Voltage Rating C 5-Pin Mating Plug with 5-Pin/3-Conductor Cable (5ft) CCR003P5 B 25.0 kV Maximum Voltage Rating D 5-Pin Mating Plug with 5-Pin/3-Conductor Cable (6ft) CCR003P6 D 25.0 kV/15.6 kV Maximum Voltage Rating (Dual Rating) E 5-Pin Mating Plug with 5-Pin/3-Conductor Cable (8ft) CCR003P8 F 5-Pin Mating Plug with 5-Pin/3-Conductor Cable (10ft) CCR003P10
Digit 5 Open Contact Bushing Creepage Distance (Upper Bushing) G 5-Pin Mating Plug with 5-Pin/3-Conductor Cable (12ft) CCR003P12 H 5-Pin Mating Plug with 5-Pin/3-Conductor Cable (14ft) CCR003P14 1 17.3” (15.6 kV Only) I 5-Pin Mating Plug with 5-Pin/3-Conductor Cable (16ft) CCR003P16 2 23.6” (15.6 kV Only) J 5-Pin Mating Plug with 5-Pin/3-Conductor Cable (18ft) CCR003P18 3 32.1” K 5-Pin Mating Plug with 5-Pin/3-Conductor Cable (20ft) CCR003P20 L 5-Pin Mating Plug with 5-Pin/3-Conductor Cable (22ft) CCR003P22 Digit 6 Terminal-to-Ground Bushing Creepage Distance (Lower Bushing) M 6-Pin Mating Plug CCR009P1 1 19.6” (15.6 kV Only) N 6-Pin Mating Plug with 6-Pin/6-Conductor Cable (3ft) CCR006P3 2 24.0” (15.6 kV Only) O 6-Pin Mating Plug with 6-Pin/6-Conductor Cable (5ft) CCR006P5 P 6-Pin Mating Plug with 6-Pin/6-Conductor Cable (6ft) CCR006P6 3 32.0” Q 6-Pin Mating Plug with 6-Pin/6-Conductor Cable (8ft) CCR006P8 R 6-Pin Mating Plug with 6-Pin/6-Conductor Cable (10ft) CCR006P10 Digit 7 Open Contact (Upper Bushing) and Terminal-to-Ground (Lower Bushing) BIL Level S 6-Pin Mating Plug with 6-Pin/6-Conductor Cable (12ft) CCR006P12 T 6-Pin Mating Plug with 6-Pin/6-Conductor Cable (14ft) CCR006P14 1 95 kV BIL/95 kV BIL (15.6 kV Only) U 6-Pin Mating Plug with 6-Pin/6-Conductor Cable (16ft) CCR006P16 2 95 kV BIL/125 kV BIL (15.6 kV Only) V 6-Pin Mating Plug with 6-Pin/6-Conductor Cable (18ft) CCR006P18 3 125 kV BIL/150 kV BIL (25.0 kV Only) W 6-Pin Mating Plug with 6-Pin/6-Conductor Cable (20ft) CCR006P20 4 125 kV BIL/125 kV BIL X 6-Pin Mating Plug with 6-Pin/6-Conductor Cable (22ft) CCR006P22 * Option only valid when accessories are required. Consult factory for more available options.
Digit 8 Vacuum Bottle Rating* Digit 12 Wildlife Protector Kit Options B 15.6 kV Vacuum Bottle Catalog Option Description Number C 25.0 kV Vacuum Bottle A* Wildlife Protectors Order Separately as Standard or not - * Optional High Frequency Transient Making Peak Current of 12 kA available with 15.6 kV rated Supplied switch. Contact factory for additional information. B Standard Wildlife Protectors Kit includes Terminal Ring, CCM051A1 Line Terminal, and Load Terminal Guards Digit 9 Factory-Wired Receptacle (Std.) * Option only valid when accessories are required. A 5-Pin/3-Conductor Receptacle (Std.) Reference Figures 6, 7 and 8 for wildlife protector dimensional information B 5-Pin/3-Conductor Receptacle AUX A-N.O. Contact Digit 13 Load Terminal Options C 5-Pin/3-Conductor Receptacle AUX B-N.C. Contact Catalog Option Description Number D 6-Pin/6-Conductor Receptacle AUX C-N.O./N.C. Contacts 0* Standard Load Terminal (Eyebolt) Supplied with Switch GCS511X1 (1) E 5-Pin/3-Conductor Receptacle (Non-Std. Wiring) Conductor cable range #8 solid to 2/0 AWG: Consult factory for more available options. 1 Additional Load Terminal (Eyebolt) Supplied with Switch GCS511X1 (2) Reference Figure 5 for receptacle pin orientation. Conductor cable range #8 solid to 2/0 AWG * Option only valid when accessories are required. Reference Figure 9 for load terminal dimensional information. Digit 10 Solenoid Control Voltage* Digit 14 Customer specific Options (Specialized Nameplate, Mounting 1 110/120 Vac (70 Vac-130 Vac) Hardware, Etc.) 2 240 Vac (150 Vac-260 Vac) Catalog Option Description Number * Contact factory for more information on DC control voltages. A* Standard Options for Edison Capacitor Switch - * Option only valid when accessories are required.
www.eaton.com/cooperpowerseries CA230002EN-5 Catalog Data CA230002EN Edison single-phase capacitor switch Effective May 2015
Receptacle, accessories and mounting equipment
Table 4. Receptacle Assembly Description Catalog Number Standard Receptacle Pin Orientation (Figure 5) N/A (not sold separately)
KEY
E F E A D A
D B C B C
5-pin 6-pin Receptacle Receptacle
Figure 5. Standard receptacle pin orientation.
Table 5. Wildlife Restraint Equipment Description Catalog Number Bird Guards (complete set for switch) CCM051A1 Line Terminal Guard (Figure 6) CCM049A1 Ring Terminal Guard (Figure 7) CCM050A1 Load Terminal Guard (Figure 8) CCM050A2
R0.688 STAR PATTERN CUT FOR CABLE ENTRANCE (0.50 DIAMETER)
2.77
Ø2.00 1.180
1.88 Ø1.75 1.50
Ø0.68 KNOCKOUT (SIMILAR TO KNOCKOUTS ON CCM044A1- NOT EASILY REMOVED) 1.75Ø 1.375 2Ø 2.25Ø Figure 6. Line terminal guard.