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Corian® Quartz Sink Integration

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Corian® Quartz Sink Integration CORIAN® QUARTZ SPECIALTY APPLICATION BULLETIN NA/ENGLISH CORIAN® QUARTZ SINK INTEGRATION Introduction 1. Fabricate the cutout for the Corian® Solid Surface sink or bowl in the Corian® Quartz top. Allow for 1/32" (0.8 mm) less in the Corian® This bulletin discusses installing Corian® Solid Surface sinks and lavatories Quartz cutout than the inside flange measurement of the Corian® with Corian® Quartz tops with a smooth transition between top and sink Solid Surface sink or bowl. This adjustment allows for the edge or lavatory. polishing of the Corian® Quartz cutout. Overview 2. Smooth any rough edges around the cutout with a medium This Technical Bulletin describes recommended fabrication techniques sandpaper or 800+ grit diamond hand pad to remove any chipping that can be used to integrate an undermount Corian® Solid Surface sink from cutting. If making the sink or bowl cut using a CNC router, or lavatory with a Corian® Quartz countertop or vanity top using Corian® most CNC tooling will provide an adequate cut and touch up may Joint Adhesive. This is an allowed exception to the general prohibition of not be necessary. bonding dissimilar materials with Corian® Joint Adhesive. Additional 3. Make sure the backside area within a 2" (51 mm) width around the details on basic techniques can be found in Corian® Solid Surface cutout is somewhat flat and true. This is where the sink or bowl will Fabrication/Installation Fundamentals – Sinks and Lavatories (K-25296) be adhered. Grind, flat and true, the back side of the Corian® Quartz An assumption is that these techniques will be performed in the top with a medium grit (approximately 320) diamond pad, cup fabrication shop and not on the jobsite therefore, careful planning is wheel, or similar tool to aid adhesion. needed when assessing the transportation and installation of the finished job. Also, in consideration of the increased weight of certain countertop 4. Place the countertop backside up. Place on a soft material to protect sections with regard to the sink having been installed prior to installation on the finished surface. the jobsite, it is likely additional seams will be needed to aid in transporting 5. Clean the area to be adhered with acetone or alcohol. Apply Corian® the material to the jobsite. Recognize that this type of installation will not be Joint Adhesive to the sink or bowl flange. Attach the sink or bowl to feasible in some design applications. A discussion with the consumer may the Corian® Quartz back surface, carefully centering to allow for the need to occur to discuss these items prior to installation. 1/32" adjustment. Apply sink clamps to hold the sink or bowl in A. Safety position during the curing process. Always wear proper personal protective safety equipment when handling, 6. Immediately remove excess Corian® Joint Adhesive and allow transporting, cutting, grinding, sanding, or polishing Corian® Solid remaining adhesive to cure. Secure sink or bowl with mounting clips Surface and Corian® Quartz surfaces. Personal protective equipment as described in document Z-1, Manufacturing and Installation includes, but is not limited to, gloves, safety shoes, respiratory protection Requirements for DuPont™ Zodiaq® Quartz Surfaces (Technical Bulletin and protective eyewear. Proper care should be taken when lifting Corian® Z-2006-002). (Zodiaq® has been rebranded Corian® Quartz) Solid Surface sheet, Corian® Quartz slabs and Corian® Solid Surface 7. After adhesive has properly cured, complete finishing of the Corian® bowls as these products are heavy and awkward to lift. Quartz cutout edge on the inside of the sink or bowl using standard B. Fabrication Recommendations Corian® Quartz polishing techniques. The polishing process may overlap onto the Corian® Solid Surface sink or bowl slightly. Care The best method for fabricating the sink or bowl opening in the Corian® should be taken to avoid damage to the Corian® Solid Surface sink Quartz top will be determined by the type of sink or bowl chosen and the or bowl with the more aggressive diamond pads. equipment and tooling available to perform this step. Two methods are discussed here. The sink or bowl must be fastened to the rough factory 8. Mask off the polished Corian® Quartz edge with masking tape. Sand backside surface. Do not polish the area where the sink or bowl will be the Corian® Solid Surface sink or bowl until it is flush with the Corian® attached. Method A – Polishing the Corian® Quartz cutout back to the Quartz cutout (use P100, P180 and P230). Finish the Corian® Solid Corian® Solid Surface sink Surface sink or bowl to the proper matte finish using a ScotchBrite™ pad. Avoid damaging the polished Corian® Quartz edge. Corian® Quartz Specialty Application Bulletin 1/2 CORIAN® QUARTZ SPECIALTY APPLICATION BULLETIN NA/ENGLISH CORIAN® QUARTZ SINK INTEGRATION Method B – Sanding the Corian® Solid Surface sink or bowl 7. Immediately remove excess Corian® Joint Adhesive and allow remaining back to the finished Corian® Quartz cutout adhesive to cure. Secure sink or bowl with mounting clips as 1. Fabricate the cutout for the Corian® Solid Surface sink or bowl in described in document Z-1 (Technical Bulletin Z-2006-002). 1 the Corian® Quartz top. Allow for an additional /32" (0.8 mm) in 8. Mask off the polished Corian® Quartz edge with masking tape. Sand the Corian® Quartz cutout than the inside flange measurement of the Corian® Solid Surface sink or bowl until it is flush with the Corian® the Corian® Solid Surface sink or bowl. This adjustment allows for Quartz cutout (use P100, P180 and P230). Finish the Corian® Solid sanding the Corian® Solid Surface sink or bowl flush to the Corian® Surface sink or bowl to the proper matte finish using a ScotchBrite™ Quartz edge which will be discussed in a later step. pad. Avoid damaging the polished Corian® Quartz edge. 2. Smooth any rough edges around the cutout with a medium sandpaper C. Transporting to the Jobsite or 800+ grit diamond hand pad to remove any chipping. Note: If making the sink or bowl cut using a CNC router, most CNC tooling Careful planning and extra care should be taken in transporting to the will provide an adequate cut and touch up may not be necessary. jobsite due to the attached sink or lavatory. Recognize that additional weight from the sink or lavatory will affect weight and maneuverability 3. Complete finishing of the Corian® Quartz cutout edge on the inside of the top as it is being transported. A cutout carrier or similar device of the sink or bowl using standard Corian® Quartz polishing may be needed to add additional support and help avoid damaging the techniques. finished top during transportation and installation. 4. Inspect and assure the backside area within a 2" (51 mm) width D. Installation around the cutout is somewhat flat and true. This is where the sink or bowl will be adhered. If needed, grind, flat and true, the back side For sink installations, additional support must be added inside the of the Corian® Quartz top with a medium grit diamond pad, cup cabinet base in the form of sink brackets, sink setters or cradles to aid in wheel or similar tool. supplying additional support for the sink or bowl. 5. Place the countertop backside up. Place on a soft material to protect E. References the finished surface Z-1, Manufacturing and Installation Requirements for DuPont™ Zodiaq® 6. Clean the area to be adhered with acetone or alcohol. Apply Corian® Quartz Corian® Quartz Surfaces (Technical Bulletin Z-2006-002) Joint Adhesive to the sink or bowl flange. Attach the sink or bowl to (DuPont™ Zodiaq® has been rebranded Corian® Quartz) the Corian® Quartz top, carefully centering, to allow for the 1/32" Corian® Solid Surface Fabrication/Installation Fundamentals – Sinks and (0.8 mm) adjustment. Apply sink clamps to hold sink or bowl in Lavatories (K-25296) position during the curing process. PLEASE VISIT OUR WEB SITE: WWW.CORIANQUARTZ.COM OR CONTACT YOUR CORIAN® REPRESENTATIVE FOR MORE INFORMATION ABOUT CORIAN® QUARTZ This information is based on technical data that DuPont de Nemours, Inc and its affiliates (“DuPont”) believe to be reliable, and is intended for use by persons having technical skill and at their own discretion and risk. DuPont cannot and does not warrant that this information is absolutely current or accurate, although every effort is made to ensure that it is kept as current and accurate as possible. Because conditions of use are outside DuPont’s control, DuPont makes no representations or warranties, express or implied, with respect to the information, or any part thereof, including any warranties of title, non-infringement of copyright or patent rights of others, merchantability, or fitness or suitability for any purpose and assumes no liability or responsibility for the accuracy, completeness, or usefulness of any information. This information should not be relied upon to create specifications, designs, or installation guidelines. The persons responsible for the use and handling of the product are responsible for ensuring the design, fabrication, or installation methods and process present no health or safety hazards. Do not attempt to perform specification, design, fabrication, or installation work without proper training or without the proper personal protection equipment. Nothing herein is to be taken as a license to operate under or a recommendation to infringe any patents. DuPont shall have no liability for the use of or results obtained from such information, whether or not based on DuPont’s negligence. DuPont shall not be liable for (i) any damages, including claims relating to the specification, design, fabrication, installation, or combination of this product with any other product(s), and (ii) special, direct, indirect or consequential damages. DuPont reserves the right to make changes to this information and to this disclaimer.
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