Corian® Solid Surface Care and Maintenance
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Everform™ Solid Surface Fabrication Guide Table of Contents
Formica Group Technical Guide EVERFORM™ SOLID SURFACE FABRICATION GUIDE TABLE OF CONTENTS SCOPE: This guide outlines the basic fabrication and installation techniques for Everform™ Solid Surface, including those patterns in the Designer Series. The Designer Series, because of its unique directional visual attributes, requires special fabrication procedures. Please review the information specific to the Designer Series before attempting fabrication. I General Safety 53 Bath Surrounds 1 Health and Safety Information 55 Shower Surrounds 3 Countertops 56 Commercial 3 Kitchens Visual Index 56 Commercial Visual Index | Nurses Station 4 Color and Matching 57 Commercial Visual Index | Lobbies 4 Job Preparation 58 Commercial Visual Index | Batrooms 4 Cutting Everform™ Solid Surface Sheets 59 Commercial Visual Index | Restrooms 5 Seam Placement 60 Wall Application 7 Seam Preparation 63 Hand Rail 17 Basic Edge Assemblies 68 Windowsills 23 Custom Profiles 70 Knee Walls 24 Undermounted Sinks 73 Lavatory Tops 28 Installing Cooktops 78 ADA Standards 30 Countertop Support 80 Toilet and Urinal Partitions 32 Overhang Support 84 Toilet Partitions 33 Overhang Support Techniques 86 Urinal Partitions 36 Overhang Support (For countertops with cutouts) 87 Food Service Countertops 37 Square Backsplashes 93 Table Tops 41 Coved Backsplashes 94 Thermoforming 47 Tiled Backsplashes 98 Finishing 50 Bathrooms 98 Finishing Visual Index 50 Bathrooms Visual Index 105 Adhesives 51 Undermounted Lavatory Bowls 106 Tools 109 Index FTG-0923 | Rev 6 | 10/20 Formica Group Technical Guide | 1 EVERFORM™ SOLID SURFACE FABRICATION GUIDE HEALTH AND SAFETY INFORMATION FOR SHEETS AND SHAPED PRODUCTS HEALTH HAZARD DATA AND HEALTH HAZARD DATA AND GENERAL FIRST AID PROCEDURES FIRST AID PROCEDURES SAFETY Everform™ Solid Surface is not hazardous in normal use. -
Sinks and Lavatories
DUPONT™ CORIAN® SOLID SURFACE FABRICATION/INSTALLATION FUNDAMENTALS NA/ENGLISH SINKS AND LAVATORIES INTRODUCTION A.2. “Soft” seam undermount This bulletin discusses installing DuPont™ Corian® solid • strong, level workbench that can accommodate the shape surface sinks and lavatories. when installed • a 3-hp router with a 1" (25 mm) template guide and a 1/2" OVERVIEW (13 mm) collet High quality installations of DuPont™ Corian® solid surface • appropriate template for the sink model being installed sinks and lavatories are attractive and easy to clean. To properly install sinks, the correct tools and techniques are B. “HARD” SEAM SUBMOUNT INSTALLATION required. Two installation techniques are discussed, In a submount installation the sink is hard seamed with undermount installations with “soft” silicone seams and DuPont™ Joint Adhesive or DuPont™ Joint Adhesive 2.0 to submount installations with “hard” joint adhesive seams. the underside of the countertop. The seam is then on the vertical plane of the sink, as illustrated in Figure B-1. A. TOOLS REQUIRED The installation of Corian® solid surface sinks requires Submount Hard Seam precise fabrication to ensure a proper installation. It is essential to use the correct tools. In addition, all tools must be kept in good condition and bits must be sharp. There are two typical methods of mounting a sink. The preferred method for mounting DuPont™ Corian® solid surface sinks and lavatories is a “hard” seam submount Bowl where the edge of the deck and the sink are flush and the sink is attached to the deck with DuPont™ Joint Adhesive or DuPont™ Joint Adhesive 2.0. -
Like Jewelry for Your Home from the Quarry to Your Home to Seal Or Not to Seal Gallery of Ideas Exotic Stones
Vol. 1 • No. 1 • Spring/Summer 2007 $3.95 Showcasing the beauty of genuine stone. Like Jewelry for Your Home From the Quarry to Your Home To Seal or Not to Seal Gallery of Ideas Exotic Stones StoneDimensions Volume 1 • Number 1 From the Publishers Publishers Garen P. Distelhorst [email protected] In the world of consumer publishing, there are a number of magazines that feature the Jack Seiders beauty of residential natural stone installations, but none that regularly publish a significant [email protected] collection of kitchens, baths and other residential uses of stone. That’s why the Marble Institute of America (MIA) is launching StoneDimensions, a quarterly Editor-in-Chief magazine that will mainly focus on the use of natural stone in the home, but also include William V. Levy interesting non-residential applications, too. These non-residential stories and photos will concentrate on religion, education, government and other non-commercial applications. Creative Director The genesis for StoneDimensions was a showroom DVD created by MIA to showcase a Susan D. Myers collection of outstanding residential uses of stone. With more than 165 natural stone applications included on the DVD, it became obvious that we needed to share the beauty created daily in the stone industry, in print, with the widest audience, on a regular basis. Contributing Writers We hope that StoneDimensions will do just that. We look forward to creating a highly meaningful publication that provides its readers with solid ideas they can use throughout Kristan Welch-Swanson their homes as they plan new homes or remodel existing dwellings. -
Quarry Stone Curved Bar Materials
Barkman Landscape Kits Quarry Stone Curved Bar Materials This kit measures 64.19" x 31" x 37.5" MATERIALS INCLUDED: • 12" Quarry Stone Radius – 65 pieces • 12" Quarry Stone Radius Half Piece – 8 pieces • 12" Quarry Stone Radius cut to 7"– 2 pieces 12" Quarry Stone Radius 12" Quarry Stone Radius 12" Quarry Stone • 12" X 8" Quarry Stone – 16 pieces Half Piece Radius cut to 7" • 4" x 8" Quarry Stone – 16 pieces • 3" x 15" x 7'6" Countertop • 3" x 20" x 6' Countertop • Plastic Shims • Tube of Landscape Glue • Gloves • Instruction Guide 12" x 8" 4" x 8" 3" x 15" x 7'6" OTHER ITEMS NEEDED: Quarry Stone Quarry Stone Countertop • Rubber Mallet • Caulking Gun • Measuring Tape/Ruler • Level 3" x 20" x 6' Countertop Base Preparation If installing your Barkman Quarry If you are installing on a solid base Note: This manual was updated on Stone Curved Bar on an unstructured such as an existing patio, base prep is January 2020. For manual updates, check base, please ensure to follow these not necessary. Please proceed to the www.barkmanconcrete.com/resources steps: first step. • Excavate area approx. 5 inches below grade. These instructions may not refer to all • Excavate approx. 6 inches larger than base conditions. As this kit is incredibly your actual kit dimensions to ensure heavy, base prep will greatly depend a stable base. on existing ground conditions and may • Fill 4" with ¾ inch down limestone require alternate techniques. and compact firmly. • Level out ½ inch of sand and install kit as per the instruction guide. -
Countertop Guide
Countertop Guide 2021 Post Form Countertops CNC Cabinetry offers a full range of post-form countertops in a multitude of colors. With our state-of-the-art production plant, CNC Cabinetry can fulfill all your needs. We produce both large and small quantity orders with quick turnaround, at the most competitive prices. Crescent Pluto A high quality profile countertop edged with a 90 A very durable countertop, finished with a 90 degree degree radius on its front edge, Crescent is one of our front edge. The raised front edge with an additional, most popular post form countertop designs and can no-drip bump conveniently prevents spillage. Pluto is be easily installed in today’s economical homes. made with water resistant plywood that will protect your countertop for years to come. 3 Self Edge Countertops CNC Cabinetry has the resources to produce custom self edge countertops in our extensive manufacturing facility. With customization options such as wood edge and bevel treatment, radius corners and template countertops, and many more options, we can satisfy all of your innovative kitchen designs. CNC’s custom self-edge countertops are produced with the most efficient turnaround possible, while still maintaining competitive prices. 4 5 4 5 6 7 Available Countertop Colors 204-58 / BUTCHER BLOCK MAPLE 4550-01 / GRANITE 1573-60 / WHITE D30-60 / ALMOND 4925K-07 / CALCUTTA MARBLE 4724-52 / MILANO AMBER 4551-01 / BLACKSTAR GRANITE 4762-60 / MYSTIQUE DAWN 7732-58 / BUTTERUM GRANITE 4726-52 / MILANO QUARTZ 4166-60 / PAMPAS 4830K-18 / SATIN STAINLESS -
How to Install Cabinets
Cabinetry Installation INSTALLATION EQUIPMENT 1 #8 x 2 ⁄2” screws Small carpenter’s saw or jigsaw 1 #8 x 2 ⁄2” washer head screws Electric or hand planer Variable speed drill, electric or cordless Scribing tool and pencil Extension cord Utility knife Countersink drill bit Chalk line Drill bits, 3/16” and 1/4” Stud finder Assorted screwdriver bits Patching plaster and putty knife Phillips and flat screwdriver Sandpaper Stepladder Cedar shakes, shingles or other suitable Two 6” bar clamps or “C” clamps tapered pieces of wood for shims Steel tape measure Finishing nails Carpenter’s square Putty Stick and Touch Up Pen Carpenter’s level at least 24” in length Soft cloth Claw hammer Painter’s tape Rail !! DEFINITIONS ALWAYS Base Cabinets USE SCREWS, NEVER NAILS,Shim TO INSTALL STARMARK CABINETRY. USING NAILS VOIDS THE WARRANTY. The lower set of cabinets that rest on the A thin wedge of wood for driving between floor. cabinets and walls to plumb cabinets, and for driving between cabinets and floor to Baseline level cabinets. The horizontal line used as a reference point for measuring and placing base Soffit and wall cabinets. The baseline will be An enclosed space between the top of Stile either the floor, or a line on the wall the wall cabinets and ceiling. corresponding to the high point on the Starter hole floor. A small hole drilled to facilitate the Level insertion of a screw. A starter hole has a Alignment along a true horizontal line. slightly smaller diameter than the diameter If something is “out of level” it is not of the screw. -
Shades of Inspiration
design gallerygallerySPOTLIGHTING READERS’ WoRK Shades of inspiration As interior designer Courtney Fadness observes in “Color in the Kitchen” (pp. 38-43), color trends come and go, but the use of color in home design is itself an enduring trend. In addition to the four ways Fadness explains of adding color to a kitchen, you’ll find here three inspirational projects that illustrate ways to bring color to everyone’s favorite gathering spot. While we’re at it, here are also three examples of how to use color in that most- private refuge: the bath. Budget-conscious beauty. The brilliant red cabinets and bright blue accents chosen for this kitchen reflect the homeowners’ Swedish and Norwegian roots. Produced on a tight budget, this sleek space is the result of great design coupled with stock cabinets from Ikea and tag-sale finds. 90 FINE HOMEBUILDING Photo: Andrea Rugg COPYRIGHT 2014 by The Taunton Press, Inc. Copying and distribution of this article is not permitted. www.finehomebuilding.com FALL/WINTER 2014 91 COPYRIGHT 2014 by The Taunton Press, Inc. Copying and distribution of this article is not permitted. design gallery “ Design is not about extravagant materials. Good design is independent of extravagance.” ScaNDINAViaN —Jean Rehkamp Larson, architect, Rehkamp Larson Architects STYLE Cabinetry Ikea Abstrakt in high-gloss red Cooktop countertop Ikea Numerar in black Island countertop Maple butcher block built on-site Appliances Ikea Sink Blanco Silgranit in Anthracite Faucet Grohe Concetto single lever in chrome Island pendants Eglo -
Teak Wood Countertop with Undermount Sink Wood Countertop Location: Leola, PA Countertop Thickness: 1-1/2"
Wood: Burmese Teak Category: Wood Countertops with undermount sink Construction Style: Edge Grain Teak Wood Countertop with undermount sink Wood Countertop Location: Leola, PA Countertop Thickness: 1-1/2" Size: 1-1/2" thick x 25" wide x 96" Shape: Rectangular Countertop Edge Profile: 1/8" Roundover Wood Countertop Finish: Food Grade Oil Wood Stain: None Cabinetry Color: Blue Kitchen Style: Traditional Designer: Blanco Job: 7491 Year Completed: 2011 Undermount or Overmount Sink: One Undermount Sink cutout Countertop Options: One faucet cutout Complimentary Countertops: None Notes on interior decorating with wood countertops: The color of this teak wood countertop is enhanced by the polished Steel Blanco Sink. This particular piece was made from Burmese Teak. Only Burmese Teak has natural water repellent The Grothouse Lumber Company properties. Many companies offer Teak products, however only 6104 Buckery Road, Germansville, PA 18053 Burmese Teak has the natural water repellency most clients’ desire. There are other types of teak, for example, Grothouse 610-767-6515 | 877-268-5412 (toll free, US only) offers Plantation Teak. Plantation Teak is beautiful and a properly [email protected] managed wood resource however, it just does not have the repellency that Teak is known for. The countertop pictured on this © copyright 2012, The Grothouse Lumber Company. All Rights Reserved. page is coated with our food grade oil finish. This finish is suitable for direct chopping and is so safe it is edible. Our food grade oil finish is hypoallergenic and does not contain nut oils that can cause allergic reactions. Grothouse seals all sink openings with proprietary methods that assures you a wood countertop with a lifetime of worry free use.. -
Specialtymetls (2-20-05)
SPECIALTY METALS – FUNCTIONAL AND AESTHETIC THE PERFECT SURFACE TO DEFINE YOUR SPACE SOLID METALS Focus on Luxury Making the Practical Beautiful: Frigo Design’s Specialty Metals for Your Home. Stainless Quilted Hammered Leather Grain Mini Hammered Beauty Meets The sleek appearance of Stainless Steel and the traditional-look of Real Copper move out of the kitchen! Practicality What were once quintessential elements in the kitchen, now move effortlessly throughout your home. Stainless • Copper • Brass • Metallics Experience the next generation Vertical Stripe Wide Rail Random Bead Industrial Matte Finish M of elegance with custom crafted Copper, Stainless Steel, Brass and Metallic Finish surfaces from Frigo Design. Tree Bark Raised Pentagon Polished Copper Quilted • Countertops • Backsplashes • Tiles • And More! Each of our popular embossed patterns are available in Stainless Steel, Copper or Brass. Optional: Fingerprint-less Real Stainless Steel and Non-Tarnish Copper or Brass sealer. River Ridge Seared Woven NEW METALLIC FINISHES Antique Silver Antique Copper Silver Vein Blasted Steel Bronze Metallic eeverywhereverywhere E Bronze Vein Carbon Copper Metallic Copper Vein Granite unique very chic Gun Metal Hammered Black Indigo Blue Iron Glimmer Ornamental Brnz. everlasting • Custom Built Countertops F• Custom Backsplashes Desert Beige Pewter Regal Blue Rubbed Bronze Rust • Solid Metal Wall and Floor Tiles • Integrated Sinks • Cabinet Doors • Island & Peninsula Tops • Fireplace Hearths & Mantels Patio Silver Gloss Black Gloss White Biscuit -
| 800.220.1966| 800.220.1966 | |[email protected] [email protected] KEEP-NUT™ Parts and Kits
KEEP-NUT™ Sink Anchor Inserts for Under-Mount Sinks KEEP-NUT™ Press-In self-anchoring sink fasteners are the strongest and most efficient mounting system for attaching undermount sinks to granite, quartz, solid surface, porcelain, and a variety of other hard surfaces. Originally designed to support building facades, vertical wall panels and furniture, the KEEP-NUT™ also offers exceptional performance for sink mounting. • Quick Assembly by Pressure • Can be drilled with standard tools (CNC, Grinder or by Hand) • No Need for Resins or Adhesives • Average Strength of 562 lbs per Insert • Stongest Anchor on the Market • Crowns (or Teeth) Provide Axial Strength and Flex, • Save Time & Money Providing Higher Strength Works on: GRANITE MARBLE ENGINEERED STONE UHPC SOLID PORCELAIN GLASS COMPOSITES SURFACE Drilling Methods: Hand Drill KEEP-NUT™ Drilling Machine CNC (All Surfaces) (Solid Surface) (All Surfaces) KDM110KDM110 KEEP-NUT™ Drilling Machine Use 11.8 drill bits only CCH-KN-KDM110 (Vacuum Drilling Machine w/Polisher) Which Bit is Right for Me? Type of Bit Drilling Method Surfaces 11.8 mm 5/8-11 Thread Grinder Bit KEEP-NUT™ Drilling Machine Natural/Engineered Stone 11.8 mm 1/2 GAS CNC Bit CNC Natural/Engineered Stone 11.4 mm 5/8-11 Thread Grinder Bit Manual (without KEEP-NUT™ Drilling Machine) Natural/Engineered Stone 11.8 mm Hand Drill / Drill Press Bit Manual Solid Surface/Plastics KEEP-NUT™ Insert & Pull-Out Strength Minimum Surface Hole Hole Threaded Post Number of Average Thread (d1) Part Depth(s) Depth (l2) Diameter (d2) Depth (h1) -
Richlite Fabrication Guide Cirque Distribution
RICHLITE FABRICATION GUIDE CIRQUE DISTRIBUTION Enhancing innovative design through sales, distribution and support of premium architectural, maker and specialty building materials. TABLE OF CONTENTS FABRICATION GUIDE and OVERVIEW.......... 4 TROUBLESHOOTING.............................26 DELIVERY, HANDLING and STORAGE.......... 5 CANTILEVER GUIDELINES...................... 27 PLANNING.......................................... 7 PROPERTIES.......................................28 CUTTING ............................................ 9 MSDS................................................29 ROUTING............................................ 11 WARRANTY........................................30 DRILLING .......................................... 13 IMPORTANT LINKS...............................33 CNC MACHINING.................................. 14 SEAMING........................................... 16 ASSEMBLIES....................................... 18 SURFACE FINISHING............................. 19 APPLIED FINAL FINISHES.......................22 CARE and MAINTENANCE.......................24 RICHLITE FABRICATION GUIDE The.following.document.describes.how.Richlite.paper.composite.is.received,. handled,.and.fabricated..These.guidelines.should.ensure.that.your.experience. with.Richlite.is.informed.and.positive..Richlite.is.not.like.any.other.material.avail- able.and.by.following.the.instructions.below,.it.is.not.difficult.to.fabricate.and. the.results.are.tremendously.rewarding. Please.note,.these.are.general.guidelines.and.it.is.recommended.that.any.fab- -
European Solid Wood Work Tops… Perfect for Today’S Kitchens What Are Café Countertops?
CONSUMER GUIDE - A HOMEOWNER ’ S BUYING GUIDE European Solid Wood Work Tops… perfect for today’s kitchens What are Café Countertops? THE ONLYa WOOD COUNTERTOP MADE IN AMERICA WHICH IS BOTH FOOD-PREP-SAFE aAND SUITABLE FOR SINK AREAS. Everyone else requires you to choose. Mineral oil finishes are not suitable for sink areas, while varnish-like coatings are not suitable for food-prep and are difficult to repair if scratched. Why sacrifice functionality? CafeCountertops’ Hand-Rubbed Luxury Oil Finish is perfect for food prep, excellent for sink Watch our video at: areas, and easy to spot-repair https://www.youtube.com/watch?v=8lCJ7M3CE-4 if scratched. (Search “CafeCountertops” on YouTube.) What is ‘Food-Prep Safe’ and why is ‘food-safe’ not enough? • Food-Prep Safe: A surface or finish which has antibacterial properties, which are capable of destroying food-borne bacteria, and is suitable for chopping. CafeCountertops’ Hand-Rubbed Oil Finish is food-prep safe. • Food-Safe: While the surface itself is not toxic, there is no antibacterial element. Food-borne bacteria can remain on the surface. Surfaces advertised as merely ‘food-safe’ are not equal to surfaces which are food-prep-safe. 2 Wood is Food-prep-safe Solid wood is possibly the safest countertop surface for food preparation. Multiple university studies, primarily at the University of Wisconsin and also at universities in Denmark and Switzerland concluded that lignin, the central element of wood, contains certain properties which are anti-bacterial and capable of destroying food-borne bacteria. Butchers have safely used wood chopping blocks for centuries.