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Ensinger Plastics Used in Aerospace Technology

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Ensinger Plastics Used in Aerospace Technology Stock shapes Plastics used in aerospace technology Content 4 Plastics in application 6 Product portfolio 7 Special materials 8 Application examples 10 Mechanical properties 12 Thermal properties 14 Electrical properties 15 Radiation resistance 16 Combustibility 17 Chemical resistance 18 Influence of processing on test results 19 Frequently asked questions 20 Quality management 22 Material standard values Ensinger®, TECA®, TECADUR®, TECAFLON®, TECAFORM®, TECAM®, TECAMID®, TECANAT®, TECANYL®, TECAPEEK®, TECAPET®, TECAPRO®, TECASINT®, TECASON®, TECAST®, TECATRON® are registered trade marks of Ensinger GmbH. TECATOR® is a registered trade mark of Ensinger Inc. VICTREX® is a registered trademark of Victrex Manufacturing Ltd. TECAPEEK is made with VICTREX® PEEK polymer. 2 Technical plastics contribute to making ap- The characteristics of our plastics products plications more efficient and competitive in fulfil the detailed requirements of material many industrial areas. The aerospace industry specifications of final customers and system places high demands on materials. The im- suppliers in the aerospace industry. Safety as- pressive properties of high-performance plas- pects and reduced energy consumption are of tics include their low weight and fire behaviour. primary importance. Benefits at a glance Ensinger quality in aerospace engineering ˌ Weight savings of up to 60 % compared As requested by our customers, we have to aluminium reduce energy consump- checked and qualified a large share of our ma- tions terials against required specifications. We can ˌ Plastics can be processed better than qualify additional materials on request. other materials ˌ Greater freedom in component design Due to the special requirements of the aero- re-sults in reduced production and installa- space industry, Ensinger takes on responsi- tion costs bility for: raw materials receipt inspections, ˌ Good chemical resistance raw materials specifications, composition spe- ˌ Inherent flame-resistance: High-perfor- cifications for individual articles, final inspec- mance plastics meet the requirements of tions, issuing of inspection certificates, and UL 94 -V0 and fire behaviour standards in much more. accordance with FAR 25.853 ˌ Fire behaviour with regard to: smoke gas In addition, Ensinger can offer the complete density, smoke gas toxicity, heat release documentation and traceability for all mate- ˌ High specific strength due to fibre-rein- rials and manufacturing processes. The reli- forced plastics ability of these processes is documented ˌ Convincing gliding properties with through all production procedures, such as outstanding dry-running characteristics compounding, semi-finished product extru- and freedom from maintenance in the sion and finished product production through application injection moulding or machining. ˌ Low outgassing in vacuum ˌ Good radiation resistance Ensinger is certified in accordance with ISO 9001:2008 and has a quality management system that follows international standards, implements them and anchors them perma- nently in procedures. 3 Plastics in application Engineering and high-performance plastics used in aerospace engineer- ing are required to comply with extremely stringent requirements. Working in close cooperation with compa- Equipment and systems nies in the aviation industry, our specialists For materials used in the propulsion ele- have already developed a range of optimum ments, control units or landing gear, good solutions. electrical and thermal properties are essential. Controlled fire behaviour, low fume toxicity, Aircraft components good sliding properties and high chemical re- The airframe, aircraft fairing components, sistance are also a requirement. wings, nose, fuselage and tailplane are made of a number of components. The materials used for these must have good thermal and mechanical properties as well as good resist- ance to aging. Cabin interior Because plastics are used in lighting systems, seats, the on-board kitchen and cooling sys- tems, in the oxygen supply, drinking water and disposal systems, as well as freight loading facilities, in some cases supplementary specifi- cations such as FDA, fungus test and drinking Material and parts water approvals are additionally required. Plastics used for such functions as fixing ele- ments, ball bearings, seals or sliding bearings Propulsion systems have excellent mechanical properties. For applications in machines, components or housings, materials are required above all to offer good thermal resistance and sliding properties. 4 TECAFORM AH natural (POM-C)TECAFORM AD natural (POM-H) TECAFORM 66) 66 natural (PA TECAMID natural PTFE (PTFE) TECAFLON GF40 natural (PPS) TECATRON PVX black (PEEK)TECAPEEK GF30 natural (PEEK)TECAPEEK natural (PEEK)TECAPEEK natural (PAI) TECATOR (PI) TECASINT � � � � � � � � � � Aerostructure Door fairings e Fuselage and tailplane components e Wings: e e e Slats and fl aps, boxes, panels Airframe: Doors, components, electrics, pipes and leads, e e e e e cable ducts Components Fasteners e e e e Bearings e e e Sealings e e e e e Bushings e e e Refuelling and fuel systems e e e e e e e e Equipment, system & support Actuation & Control Systems: Air management, thermal and power management, Aviation engine control, electrical landing system (ISR), sensors, e e e e e e e actuators and integration lighting, de-icing, fl ight control, door opening/closing control Landing Gear: Main and nose landing gear, steering system, extension/ e e e e e retraction system, kneeling system, wheels and brakes Cabin interior Seating, cabin lighting, galley, chilling systems, e e e e oxygen systems, drinking water systems, vacuum waste systems, cargo equipment Propulsion systems Engines and components: e e e e e e Propeller system, turbines Bearing bushes for engine guide vanes e Nacelles e e e Satellites Antenna covers (radomes), e e e e e e e bearing bushes, sliding elements (vacuum) Construction and insulation components Wire coils, sealing rings e e e Space Radar cover e Torque cylinder e e e Fixing elements e e e Pipe holders e e e e e e Key facts at a glance Due to their beneficial material properties, technical plastics offer wide-ranging application possibilities for the aerospace industry. 5 Product portfolio The basis for wide-ranging applications Over recent years, the significance of technical plastics has increased at an astounding speed. We offer a broad spectrum of engineering and high-performance materials from our standard product range for appli- cations in the aerospace industry. ˌ TECAFINE (PE) ˌ TECAFLON (PTFE, PVDF) ˌ TECAFORM (POM) ˌ TECASON (PSU, PPSU) ˌ TECAPET (PET) ˌ TECAPEEK (PEEK) ˌ TECAMID (PA 6/66, PA 11/12) ˌ TECATRON (PPS) ˌ TECAST (PA 6 C) ˌ TECATOR (PAI) ˌ TECANAT (PC) ˌ TECASINT (PI) 300 °C High-performance PI plastics PAI PEKEKK PEEK, PEK LCP, PPS PES PTFE, PFA 150 °C PPSU, PEI ETFE, PCTFE PSU, PPP PVDF Engineering plastics PC PA 46 100 °C PET, PBT PA 6-3-T PA 66 PA 6, PA 11, PA 12 POM PMP Long term service temperature Standard plastics PPE mod. PMMA PP PE PS, ABS, SAN amorphous Classification of plastics semi-crystalline 6 Special materials for aerospace technology TECASINT 4121 / TECASINT 2021 (PI) TECASON P natural (PPSU) ˌ Low friction and wear ˌ High thermal dimensional stability ˌ HDT / A up to 470 °C ˌ Highly durable TECASINT 4111 (PI) TECAPEI natural (PEI) ˌ High stiffness, modulus 6.700 MPa ˌ Long-term service temperature up to 170 °C ˌ Heat distortion temperature ˌ Resistance to high-energy radiation HDT / A = 470 °C ˌ Low outgassing in vacuum TECAFLON PTFE natural (PTFE) ˌ Exceptional chemical resistance TECASINT 2391 (PI) ˌ Particularly low coefficient of friction ˌ Modified with MoS2 ˌ Ideally suited for soft mating partners ˌ Best gliding properties in vacuum ˌ Low outgassing in vacuum TECAMID 66 natural (PA 66) ˌ Easily glued and welded TECASINT 2011 natural (PI) ˌ Electrically insulating and good ˌ Maximum strength and elongation machining properties ˌ Optimum electrical insulation ˌ Highest modulus and minimal thermal TECAMID 66 MO black (PA 66 MoS2 ) conductivity ˌ Good UV-resistance ˌ Low abrasion TECAPEEK natural (PEEK) ˌ High long-term service temperature (260 °C) TECAMID 66 GF35 natural (PA 66 GF) ˌ Excellent mechanical properties even at ˌ Glass-fibre reinforced high temperatures ˌ High strength PI TECAPEEK CF30 black (PEEK CF) TECAFORM AH natural (POM-C) PAI PEKEKK Very high strength value due to carbon Good chemical resistance PEEK, PEK ˌ ˌ LCP, PPS fibre reinforcement High resilience PES PTFE, PFA ˌ PPSU, PEI ETFE, PCTFE ˌ Very abrasion-resistant PSU, PPP PVDF TECAFORM AH ELS (POM-C, conductive carbon) TECAPEEK GF30 natural (PEEK GF) ˌ Electrically conductive PC PA 46 PET, PBT ˌ Glass-fibre reinforced PA 6-3-T PA 66 PA 6, PA 11, PA 12 ˌ Increased strength TECAFORM AH SD (POM-C, antistatic) POM ˌ Outstanding chemical resistance ˌ Static dissipating, carbon-free PMP ˌ Inherently effective, permanently PPE mod. TECAPEEK ELS nano (PEEK CNT) non-contaminating anti-static agent PMMA Electrically conductive PP ˌ ˌ Outstanding chemical resistance TECAFORM AD natural (POM-H) PE PS, ABS, SAN ˌ Good machinability ˌ High mechanical strength ˌ Very good machining properties TECATRON GF40 natural (PPS GF) ˌ Extremely high strength due to TECAFORM AD AF (POM-H TF) glass-fibre reinforcement ˌ Very good slide friction properties ˌ Very good chemical resistance ˌ Low water absorption 7 Application examples Wire coil for solar panel TECASINT 2391 black (PI) Low outgassing in accordance with ESA standard. High
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