World Markets for Knitted Textiles and Apparel: Forecasts to 2010
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World Markets for Knitted Textiles and Apparel: Forecasts to 2010 Special Report No. 2652 by CIRFS World Markets for Knitted Textiles and Apparel: Forecasts to 2010 examines all these issues and more. In particular, it will provide you with: • details of trends in knitting capacity, production, and investments in circular knitting, warp knitting, hosiery knitting, flat knitting, fully fashioned knitting and speciality World Markets for knitting; Knitted Textiles • a survey of manufacturing costs in major producing countries, including the impact of new and old machinery, and Apparel: developments in automation and technology, and labour Forecasts to 2010 costs; • a detailed description of the manufacturing Knitting: a growth sector technologies employed in the knitting sector, and an assessment of technological changes and the impact of The world produces over 17 mn tons of knitted textiles and quick response; apparel annually – representing one third of the global textile market. Moreover, output is forecast to grow by 25% • details of the effects on productivity of increased over the next ten years, reaching more than 21 mn tons. automation and the introduction of seamless technology; • comparisons between different types of staple fibres and New fibres open up new markets continuous filament yarn, and their suitability for Knitted textiles and apparel are used in a wide range of various end uses; basic apparel items such as T-shirts, underwear and • assessments of process developments in knitting and sweaters. But the industry is changing. New markets are downstream marketing, with particular emphasis on apparel, emerging as high-tech fibres are used and manufacturing hosiery, home furnishing, automotive and technical textile technology becomes more sophisticated. Designers are markets; discovering that knitted goods now offer more scope than ever before, to be used in an increasingly sophisticated • detailed analyses of the world’s key markets, including range of products. Western Europe, Eastern Europe, Turkey, Asia, North and South America, Russia and other CIS countries, and Africa; New technology offers more flexibility, • a comprehensive set of predictions and forecasts to customised products, smaller order sizes 2010. Producers are investing in machinery which offers the latest technological developments in order to become more WHAT DOES THE REPORT COVER? flexible and make better quality products. Automation has World Markets for Knitted Textiles and Apparel: been used in the past to produce large orders at low prices. Forecasts to 2010 will provide you with: But today’s technological advances are providing • production cost breakdowns for different countries; producers with the flexibility to offer small bespoke, customised orders tailored to specific customer • an assessment of the technologies employed in the production of knitted fabrics and apparel; requirements at competitive prices. • information on the responses of technology developers to new requirements imposed by knitters, garment makers and garment YOUR PANEL OF EXPERTS specifiers; World Markets for Knitted Textiles and Apparel: Forecasts to 2010 has been researched and prepared by • authoritative predictions of the future global market for knitted a team of leading experts in their field, drawn from twelve textiles and apparel, with an emphasis on trading patterns and leading organisations and companies based in seven factors likely to affect competition; and countries. It has been produced by CIRFS, the Brussels- • expert forecasts to 2010 of global and regional markets for based Comité International de la Rayonne et des Fibres knitted textiles and apparel. Synthétiques. THE REPORT IS DIVIDED INTO 12 CHAPTERS VITAL INFORMATION Chapter 1 provides an executive summary. Much of the information has been obtained from interviews with companies and is not available elsewhere. World highlights the key developments in knitting Chapter 2 Markets for Knitted Textiles and Apparel: technology, and assesses the most important technological Forecasts to 2010 provides vital information about changes. present and future trends for anyone with an involvement in the global fibres, textiles and clothing business – Chapter 3 examines the leading trends in global and regional whether as importer/exporter, manufacturer, machinery machinery investments and capacities. maker, merchant, retailer, investment analyst or consultant. Chapter 4 examines the properties of fibres and yarns used in knitting, and compares the qualities and suitability for various end uses of staple fibres versus continuous filament yarn. THE AUTHORS This report is based on research originally conducted by Chapter 5 examines process developments in knitting, and a knitting working group within the Brussels-based looks at the downstream movement of companies into different organisation CIRFS (Comité International de la Rayonne et markets – including traditional markets for knitted goods such as des Fibres Synthétiques). The members of the working apparel, hosiery and home furnishings, and newer areas such as group were: Maurizio Cavallini of Montefibre, Italy; automotive and technical textile markets. Wolfgang Denfeld of Enka, Germany; Walter Helskens of Setila, France; Arnaud Lepeltier of Shell Chemicals, Chapter 6 compares the costs of manufacturing knitwear in Belgium; Valy Mamad of Fisipe, Portugal; Maria Materna major producing countries. It assesses the extent to which such costs of Elana, Poland; Dr Francesco Prezzavento, a consultant are affected by labour costs, age of machinery, the process previously with Montefibre, Italy, and currently with technology used and developments in automation. Assofibre, Italy; Gerd Saalfrank, Du Pont de Nemours, Chapters 7-11 analyse in detail the knitting markets in five Germany; Mark Schmitt, Trevira, Germany; Darren key regions: Europe (comprising Western Europe, Eastern Europe Sunderland, Unifi International Europe, UK; and Michael and Turkey); Asia; North and South America; Russia and other CIS Wayne, DuPontSA, UK. In addition, David Tyler of countries; and Africa. These chapters identify those regions and Manchester Metropolitan University, UK, contributed to countries which are expected to show the biggest gains in the period Chapter 2 on knitted products and manufacturing to 2010 – as well as those which are likely to suffer the biggest losses. technologies. The report was written by David Morris and produced by Deborah Tunney, both of the CIRFS Chapter 12 analyses the likely effect of improved technology, secretariat, and was edited by Fiona Butterworth and increased productivity, quality assurance and quick response Robin Anson at Textiles Intelligence. on the knitting sector in the future. Staple Fibre (Spun) Yarns CHAPTER 9 CONTENTS MARKETS FOR KNITTED TEXTILES Filament Yarns AND APPAREL IN ASIA CHAPTER 1 China EXECUTIVE SUMMARY CHAPTER 5 DEVELOPMENTS IN DOWNSTREAM Bangladesh Introduction MARKETING AND PROCESSING India Relative Importance of the Global Knitting Apparel Sector Pakistan Hosiery Knitted Products and Manufacturing Japan Technologies Home Furnishings South Korea Knitting Machinery Investments and Automotive Taiwan Capacities Technical Textiles Indonesia Properties and Utilisation of Fibres and Thailand Yarns Used in Knitting CHAPTER 6 Sri Lanka Developments in Downstream Marketing and COSTS OF PRODUCTION Processing Manufacturing Costs in Western Europe Other Asian Countries Costs of Production Comparisons of Production Costs by Country CHAPTER 10 Global Markets for Knitted Textiles and MARKETS FOR KNITTED TEXTILES Apparel Trends in Production Costs by Country AND APPAREL IN THE AMERICAS Conclusions and Future Prospects Brazil CHAPTER 7 Central America CHAPTER 2 MARKETS FOR KNITTED TEXTILES KNITTED PRODUCTS AND AND APPAREL IN EUROPE Mexico MANUFACTURING TECHNOLOGIES Introduction USA Introduction Europe: Mill Consumption of Yarns for CHAPTER 11 Basic Knitting Technologies Knitting MARKETS FOR KNITTED TEXTILES Circular Knitting Western Europe: Mill Consumption for AND APPAREL IN AFRICA Knitting by Fibre Type Fully Fashioned (Straight Bar) Knitting Introduction Western Europe: Production, Trade and Flat Knitting Consumption of Knitted Fabrics by Process North Africa: Egypt Hosiery Knitting Western Europe: Production, Trade and North Africa: Morocco Other Specialist Knitting Machines Consumption of Cut and Sewn Knitted North Africa: Tunisia Apparel and Knitted Household Products by Warp Knitting Process Mauritius Western Europe: Production of Fully CHAPTER 12 CHAPTER 3 Fashioned Knitted Apparel by Process KNITTING MACHINERY CONCLUSIONS AND FUTURE INVESTMENTS AND CAPACITIES Western Europe: Fibre Consumption in PROSPECTS Knitting by End Use Circular Knitting Dynamics of the Knitting Market Western Europe: Competitive Factors Flat Knitting Competitiveness Eastern Europe Hosiery Knitting Technological Advances Turkey Warp Knitting Markets for Knitted Textiles and Apparel to 2010 CHAPTER 8 CHAPTER 4 MARKETS FOR KNITTED TEXTILES PROPERTIES AND UTILISATION OF APPENDIX 1 AND APPAREL IN RUSSIA AND GLOSSARY FIBRES AND YARNS USED IN OTHER CIS COUNTRIES KNITTING Introduction Introduction Russia Man-Made Staple Fibres Other CIS Countries Published July 2003 ISBN 1 902625 06 4 7.1 Europe: mill consumption of yarns for knitting by 9.13 South Korea: exports of knitted apparel to the EU LIST OF TABLES region and yarn type, 1990-2010 by garment category, 1990-2010 7.2 Western Europe: mill consumption of yarn for 9.14 South Korea: exports of knitted apparel