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Petrochemical Industry of Japan 2014

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Petrochemical Industry of Japan 2014 Petrochemical Industry of Japan 2014 Japan Petrochemical Industry Association INDEX Material Flow .................................................................................................................................. 1 Geographical Locations of Petrochemical Complexes ........................................ 2 Production Capacity ................................................................................................................... 3 Ethylene Production ................................................................................................................... 4 Production of Petrochemicals .............................................................................................. 5 Export/ Import Balance as Ethylene Equivalent...................................................... 6 Exports................................................................................................................................................. 7 Imports................................................................................................................................................. 8 Plastics Production ...................................................................................................................... 9 Major Plastics Domestic Demand Breakdowns .................................................... 10 Production of Spun Yarns ..................................................................................................... 11 Production of Synthetic Rubbers .................................................................................... 12 The Members of the Association ......................................................................... 13～16 Material Flow (2013) (Unit: 1,000 KL) (Unit:1,000 ton (%)) (Unit:1,000 ton) Low-density Polyethylene 1,721 (Including LLDPE, EVA) Ethylene High-density Polyethylene 908 6,696 (29) Vinyl Chloride Monomer 2,294 Ethylene Oxide 909 Acetaldehyde 128 Propylene 5,647 (19) Styrene Monomer 2,592 (Includes propylene from Others n.a. refinery gas) Naphtha Supply Polypropylene 2,248 Domestic 20,463 Acrylonitrile 518 Imports 24,942 C4 (Cracking) Fraction Propylene Oxide 509 2,878 (11) Total 45,405 Phenol 741 IPA 180 Pyrolysis LPG Gasoline Octanol 224 4,754 (20) Heavy Condensate Others n.a. Gas Oil Others (21) Butadiene 963 Others n.a. Benzene 4,694 (Including coal Toluene 1,683 tar aromatics) (Extraction) Aromatics Xylene 6,662 Others n.a. 1 Geographical Locations of Petrochemical Complexes Mitsubishi Chemical Corp. JX Nippon Oil & Energy Corp. (Yokkaichi) (Kawasaki) Tosoh Corp. Tonen Chemical Corp. (Yokkaichi) (Kawasaki) Mitsui Chemicals, Inc. Maruzen Petrochemical Co., Ltd. (Osaka) ( Ichihara) Mitsubishi Chemical Corp. Mitsui Chemicals, Inc. (Mizushima) (Ichihara) Asahi Kasei Chemicals Corp. Sumitomo Chemical Co., Ltd. (Mizushima) (Anegasaki Sodegaura) Mitsui Chemicals, Inc. Idemitsu Kosan Co., Ltd. (Iwakuni Otake) (Chiba) Idemitsu Kosan Co., Ltd. Mitsubishi Chemical Corp. (Shunan) (Kashima) Showa Denko K. K. (Oita) 2 Production Capacity (as of December, 2013) (in 1,000 metric tons) Product Capacity Note Ethylene 7,210 Benzene 6,254 Toluene 2,347 Xylene 8,119 Para-xylene 3,959 Low-density Polyethylene 2,370 Including LLDPE, EVA High-density Polyethylene 1,193 Polypropylene 2,972 Polystyrene 818 GP・HI Polyvinyl Chloride 1,997 Ethylene Oxide 921 Acrylonitrile 724 SBR 634 Synthetic Rubbers BR 284 Styrene Monomer 2,667 Vinyl Chloride Monomer 2,574 Acetaldehyde 289 3 Ethylene Production (in 1,000 metric tons) (in 1,000 metric tons) 8,000 Year Production Annual Growth (%) ’96 7,138 3 7,739 7,687 ’97 7,416 4 7,614 7,618 7,570 7,552 ’98 7,076 ▲ 5 7,416 7,361 7,367 ’99 7,687 9 ’00 7,614 ▲ 1 7,138 7,152 7,076 7,018 7,000 ’01 7,361 ▲ 3 6,913 6,882 ’02 7,152 ▲ 3 6,689 6,696 ’03 7,367 3 ’04 7,570 3 ’05 7,618 1 ’06 7,522 ▲ 1 6,145 ’07 7,739 3 6,000 ’08 6,882 ▲ 11 ’09 6,913 0 ’10 7,018 2 ’11 6,689 ▲ 5 ’12 6,145 ▲ 8 ‘13 6,696 9 5,000 '96 '97 '98 '99 '00 '01 '02 '03 '04 '05 '06 '07 '08 '09 '10 '11 '12 '13 4 Production of Petrochemicals (in 1,000 metric tons) 2006 2007 2008 2009 2010 2011 2012 2013 Ethylene 7,522 7,739 6,882 6,913 7,018 6,690 6,146 6,696 Propylene 6,090 6,286 5,674 5,590 5,986 5,625 5,239 5,647 Butadiene 1,002 1,024 953 871 977 934 905 963 Basic Products Benzene 4,874 5,245 4,581 4,259 4,764 4,413 4,214 4,694 Toluene 1,633 1,637 1,437 1,415 1,393 1,340 1,391 1,683 Xylene 5,727 6,006 5,698 5.628 5,935 5,754 5,975 6,662 Low-density Polyethylene 1,876 1,878 1,818 1,605 1,704 1,664 1,477 1,539 EVA 221 219 218 215 244 235 200 184 High-density Polyethylene 1,069 1,135 1,052 986 1,015 935 928 908 Polypropylene 3,049 3,087 2,869 2,411 2,709 2,448 2,390 2,248 Plastics 926 932 908 829 690 698 654 589 633 169 171 168 143 114 124 125 112 111 Polystyrene 134 119 125 126 92 109 78 85 90 505 523 547 495 348 454 418 382 356 Polyvinyl Chloride 2,146 2,162 1,797 1,668 1,749 1,529 1,331 1,487 Ethylene Oxide 974 966 865 759 845 820 847 909 Ethylene Glycol 763 754 629 581 596 581 639 720 Synthetic Fiber Acrylonitrile 667 743 600 602 663 733 554 518 Feedstocks Caprolactam 467 467 432 342 422 397 376 339 Para-xylene 3,357 3,301 3,039 3,218 3,177 3,202 3,597 3,871 Pure Terephthalic Acid 1,432 1,254 1,015 893 1,131 885 715 757 Styrene-butadiene Rubber 710 727 706 527 670 665 652 656 Synthetic Rubbers Butadiene Rubber 289 294 290 254 294 275 290 303 Others 608 633 655 519 631 671 685 685 Styrene Monomer 3,295 3,533 2,847 2,996 2,939 2,739 2,392 2,592 Vinyl Chloride Monomer 3,228 3,142 2,763 2,996 2,935 2,504 1,879 2,294 Acetaldehyde 342 367 281 232 197 176 133 128 Acetic Acid 597 587 500 384 450 418 417 425 Others Octanol 280 270 259 267 286 259 249 224 Acetone 531 593 491 477 521 471 470 452 Phenol 860 961 772 786 853 796 787 741 Propylene Oxide 541 520 489 469 501 508 474 509 Polypropylene Glycol 344 343 308 240 284 265 258 252 5 Export/Import Balance as Ethylene Equivalent (in 1,000 metric tons) (in 1,000 metric tons) 3,000 Export Import Net Export Import 2,940 Year Export Ratio Ratio 2,800 (A) (B) (A-B) (%) (%) ’01 2,051 417 1,634 27.9 7.3 2,600 Export 2,398 2,435 ’02 2,157 393 1,764 30.2 7.3 2,400 2,391 2,274 2,294 2,238 2,200 2,206 2,193 ’03 2,238 420 1,818 30.4 7.6 2,157 2,051 2,000 ’04 2,206 388 1,818 29.1 6.7 1,910 1,800 1,829 ’05 2,270 422 1,848 29.8 7.3 1,600 ’06 2,294 489 1,805 30.5 8.6 1,400 ’07 2,391 394 1,996 30.9 6.9 1,200 ’08 1,829 541 1,287 26.6 9.7 1,000 ‘09 2,940 407 2,533 42.5 9.3 Import 800 ‘10 2,435 535 1,901 34.7 10.4 709 704 672 600 541 535 ‘11 2,193 709 1,484 32.8 13.6 489 417 420 422 400 393 388 394 407 ‘12 1,910 704 1,205 31.1 14.3 200 ‘13 2,398 672 1,726 35.8 13.5 0 '01 '02 '03 '04 '05 '06 '07 '08 '09 '10 '11 '12 '13 6 Exports (in metric tons) 2006 2007 2008 2009 2010 2011 2012 2013 Low-density Polyethylene 211,912 210,980 188,581 302,885 241,688 175,753 151,859 161,284 High-density Polyethylene 164,890 176,713 139,077 275,157 237,597 179,830 197,653 156,403 Polypropylene 456,026 516,510 387,845 486,274 453,833 386,191 302,133 289,046 Polystyrene 82,146 99,961 84,054 63,740 55,918 52,147 51,893 53,218 ABS Resin 205,633 213,103 191,738 124,800 157,925 135,182 112,922 97,466 Polyvinyl Chloride 766,244 860,923 594,486 728,418 682,772 454,468 268,663 367,881 Styrene Monomer 1,378,024 1,628,083 1,132,468 1,593,313 1,398,480 1,275,641 1,003,246 1,165,267 Vinyl Chloride Monomer 1,028,251 902,431 898,844 1,270,632 1,110,526 925,823 471,064 742,137 Ethylene Glycol 167,698 167,471 44,420 175,586 75,177 147,304 216,880 274,749 Acetic Acid 41,656 56,204 45,973 35,423 28,235 32,093 23,230 29,978 Ethyl Acetate 30,751 45,034 9,637 14,560 1,600 879 2,076 25 Acrylonitrile 121,566 169,747 116,977 262,168 212,336 288,087 128,966 100,741 Acetone 84,473 116,547 74,316 124,030 90,771 52,672 75,404 48,053 Methylethyl Ketone 126,654 154,764 112,869 133,604 129,590 69,406 70,832 113,664 Octanol 88,719 64,210 71,718 118,621 121,280 95,975 98,752 89,154 Ethylene 299,249 282,868 196,496 587,897 459,333 542,981 596,637 876,393 Propylene 507,987 492,904 510,126 832,568 743,002 710,177 822,843 1,456,792 Benzene 247,460 218,245 411,619 224,687 325,400 240,059 428,804 766,543 Toluene 235,260 274,583 232,843 396,878 309,341 187,051 133,670 364,820 Mixed Xylene 232,295 373,647 293,581 343,937 373,529 312,288 210,984 346,412 Para-xylene 2,289,993 2,348,409 2,284,503 2,535,043 2,332,603 2,551,234 3,038,950 3,318,071 Phenol 96,112 197,287 153,260 255,978 216,820 188,791 194,711 190,329 Terephtalic Acid 509,707 317,386 171,359 296,478 331,583 156,260 108,700 119,087 Dimethyl Terephthalate 3,217 3,121 2,091 7,936 10,721 15,255 7,848 15,146 Phthalic Anhydride 30,224 24,527 28,742 39,744 41,584 34,920 47,604 54,267 Caprolactam 238,195 233,553 195,213 192,162 239,295 220,657 211,037 177,654 Synthetic Rubbers 545,521 601,467 574,357 625,474 753,439 699,712 749,019 843,009 7 Imports (in metric tons) 2006 2007 2008 2009 2010 2011 2012 2013 Low-density Polyethylene 200,531 197,007 261,037 177,237 245,565 339,338 330,130 315,391 High-density Polyethylene 16,104 10,834 27,467 30,423 47,825 97,909 129,180 121,823 Polypropylene 99,863 110,342 194,211 115,225 145,892 197,213 308,229 250,742 Polystyrene 10,034 2,740 7,193 12,938 20,770 33,686 52,524 26,339 Polyvinyl Chloride 10,555 7,359 8,872 10,760 5,659 30,707 20,225 7,540 Styrene Monomer 11,865 9,768 2,995 2,815 54 219 0 30 Ethylene Dichloride 318,409 221,010 43,461 232,873 215,895 140,182 127,299 258,019 Ethylene Glycol 24,513 18,077 19,809 2,083 9,277 47,139 26,080 5,410 Acrylonitrile 40,891 35,893 37,428 4,762 6,754
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