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No part of this publication may be reproduced or transmit- ted in any form or by any means, electronic or otherwise including, without limitation, photocopying or recording without permission in writing from the copyright owner. All details, illustrations and specifi cations contained in this publication are based on the latest information available at the time of printing. Whilst every precaution is taken to ensure the accuracy of the content, Robert Bosch (Australia) Pty Ltd accepts no responsibility for any errors or omissions. A1 Ignition Leads Product Range A2 The Bosch Story A4 Ignition Lead Overview A5 Bosch Super Sports Ignition Leads A6 Bosch Super Sports Single Lead Merchandiser A7 Bosch Motorsport Ignition Leads A8 Technical Publications A9 Diagnostics and Common Ignition Lead Faults A10 General Warranty Information Application B1 How to Use This Catalogue B2 Vehicle Applications Universal HT Lead Kits and Single C2 Coil Leads Replacement Leads C3 Spark Plug Leads C4 Ford and Holden 6 cyl. Single Lead Applications Kit Structure D2 Kit Structure - Lead lengths D11 Product Identification Images mm Cross Reference E2 Cross Reference Guide An explanation of the special cases in the applications section (section B) can be found on the inside back cover. 2009 | 2010 Bosch Automotive Aftermarket A2 A2 | The Bosch Automotive Story The Bosch Automotive Story The Bosch Group is a leading global supplier of 1935 and by 1967 had all but displaced the technology and services, with more than 300 carburettor. Braking systems have also been part of subsidiaries and regional companies in over the Bosch offering since 1927. The introduction of the 50 countries. Bosch ABS antilock braking system in 1978 was a significant development in vehicle safety, laying a The beginnings were humble. In 1898 Robert Bosch foundation for the development of further systems, developed a magneto ignition device and adapted it such as Traction Control and the Electronic Stability to suit a vehicle engine. In doing this he developed Program (ESP®). the first reliable ignition system, solving one of the greatest technical problems faced by the automotive In today’s market, vehicle manufacturers and service industry at that time. This key innovation was the organisations face the worldwide challenge of first chapter in the success story of Bosch as an efficient service for highly evolved vehicle systems. automotive supplier. This includes not only mastering the electronic systems in today's automobiles, but also utilising the From 1902 Bosch developed a high voltage latest state-of-the-art diagnostics technologies to magneto ignition system incorporating spark plugs. improve servicing efficiencies. The growing range of While the magneto ignition has long since been Bosch diagnostic and service equipment delivers a replaced by battery ignition systems, Bosch today sophisticated solution for today’s workshops to meet manufactures more than 300 million spark plugs per these challenges. year, using the very latest precious metal technology. Bosch spends billions of dollars annually in research As cars became a product for the masses, Bosch and development to preserve its position as a recognised the prospects for developing motor technological leader. The company’s technological vehicle lighting. Research in this area resulted in competence is evident in the fact that Bosch is world the launch of the Bosch automotive lighting system, leader in the number of automotive technology patent comprising of headlights, a generator, a regulator and applications it submits each year. Every hour Bosch a battery. This was a significant milestone for both research teams create new patents to make Bosch Bosch and the industry, being the first all-in-one products safer, more efficient and more system available to consumers, and also the basis environmentally friendly. for components such as starters, horns, windshield wipers, indicators and car heating systems to be As one of the world’s largest independent developed and added to the business. manufacturers of automotive parts and systems, Bosch products and technology, supplied through a From about 1920, the growth of diesel engines global network of factories, can be found on virtually in trucks was a concern at Bosch, because diesel every make of car currently produced throughout the engines did not need an ignition system, the world. This strong link to original equipment company’s main sales driver. To capitalise on this development and innovation means Bosch is able technological advance, Bosch began developing diesel to deliver a superior aftermarket offering to injection pumps and in 1936 launched the first diesel its customers. injection pump for passenger cars. Today, Bosch is the global leader in diesel technology, whether it be With most vehicles on the road incorporating many for passenger cars, trucks or injection systems Bosch manufactured components, it made sense for for ships. Bosch to support these products with local service centres. Bosch Authorised Service Dealers are a In the years that followed, Bosch made numerous group of over 14,000 independent workshops developments with other automotive products. worldwide, offering the latest technical expertise, Gasoline injection systems were developed from tools and equipment to motorists. Bosch Automotive Aftermarket 2009 | 2010 The Bosch Automotive Story | A3 In just over a hundred years, Bosch successfully transformed from a small automotive supplier into a modern, multinational group, which today has a workforce of more than 270,000 people worldwide. Bosch employs over 2,300 associates in Australia and New Zealand with activities spanning three business sectors: Automotive Technology, Consumer Goods and Building Materials, and Industrial Technology. During the past five decades Bosch has grown into a major force in the Australian automotive industry. Today, Robert Bosch Australia is no longer a local company manufacturing automotive components only for Australian customers. It is truly an integrated member of the Bosch global network supplying overseas customers in Europe, Asia and America. In the automotive industry the name Bosch is now synonymous with leading technology, sophisticated service solutions and high quality replacement parts. 2009 | 2010 Bosch Automotive Aftermarket A4 A4 | Ignition Lead Overview Ignition Lead Overview Reliable ignition is absolutely imperative if today’s Bosch ignition leads provide outstanding contact electronically controlled spark ignition engines are to stability. Even though the spark plug terminal studs are operate efficiently and without trouble. Ignition standardised according to ISO, the push-on and pull-off malfunction leads to misfiring and therefore not only to forces are specifically matched to each vehicle model to loss of power and increased fuel consumption, but also ensure that each lead is easy to install without to a worsening of the exhaust-emission figures. In the compromising performance. By using appropriate design, most unfavourable cases, the catalytic converter can also selecting only the best possible materials and applying be destroyed. controlled processes during manufacture, Bosch ignition leads avoid the issue of arcing at the plug-in interfaces. Reliable connections between the high-voltage ignition coil and the spark plug are critical if the ignition energy is With an extensive range of vehicle applications and to be transferred reliably. Bosch ignition leads are market leading performance, Bosch ignition leads are the manufactured to Original Equipment specifications to first choice for engine management specialists. deliver the following requirements: Contact stability High-voltage strength When removing ignition leads, we recommend that Resistance to chemical attack the lead is always gripped by the boot, not the cable. Immunity to electromagnetic interference The ignition should always be off and the engine should be cold. Bosch Automotive Aftermarket 2009 | 2010 Bosch Super Sports Ignition Leads | A5 Bosch Super Sports Ignition Leads 8 9 7 4 2 10 6 5 3 1 Everyday SuperDriving Sports - Super Ignition Sports Leads Ignition Leads Bosch Super Sports ignition leads incorporate the latest inductive core technology.
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